11-1-2061.pdf

PDF 248 KB Posted Jun 3, 2020

Attached to: Heavy Equipment Large Low Velocity Airdrop System (HELLVADS) Extraction Force Transfer and Jettison System (EFT&JS)
Solicitation number: W911QY-20-S-0015
Issued by: Department of the Army Materiel Command Army Contracting Command Aberdeen Proving Ground

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11-1-3837 Associated Drawings.pdf	PDF	Jun 3, 2020
11-1-1737.pdf	PDF	Jun 3, 2020

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AutoCAD SHX Text R

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REVISED MIL SPECS, ADDED

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NOTE 17,18 AND REVISED NOTES,

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DR-A-010-98/ECP98HE6023

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11. SURFACE ROUGHNESS PER ANSI B46.1,

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UNLESS OTHERWISE SPECIFIED.

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DWG NO.

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SHT

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REVISION STATUS OF SHEETS

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SHEET

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REVISION

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FIGURE 1

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NOTE: SET UP AND SUPPORT CABLE ASSEMBLIES WITH A TOTAL

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OF 360%%D BENDS (APPROX AS SHOWN) FOR TESTING.

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SCALE: NONE

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SEE DETAIL

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(FN 7)

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DIM.

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DIM. %%P1.00

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AN818-8

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ASME B18.8.1

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ASME/ANSI

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ASME/ANSI

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ZINC COAT

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EXTENDED PRONG TYPE, STEEL, ZINC COAT

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NUT, COUPLING, .750-16UNF-3B

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PIN, COTTER, %%C.062 X .50L

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ADHESIVE,THREADLOCKER,SMALL SCREW

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WIRE STRAND,NONFLEXIBLE,CRES,1 X 19 CONSTRUICTION,2100 LB MIN.

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BREAKING STR(MAY CONFORM TO ASTM A368/313 OR EQUIV)

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(MAY CONFORM TO MS20392-2C15 OR EQUIV)

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PIN, STR HEADED, DR SHANK, %%C.188 X .469L, STEEL, CAD OR ZINC PL

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NUT, PLAIN, HEX, .500-20UNF-2B, STEEL, ZINC COAT

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SSCR, HEX SOC, FL PT, .190-32UNF-3A X .19L, ALLOY STEEL,

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STRAIN RELIEF

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BALL END, WIRE ROPE, SWAGING, SINGLE SHANK

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TERMINAL, WIRE ROPE, SWAGING

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YOKE

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CAGE

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NO.

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TERMINAL, CONDUIT, LATCH END

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CONDUIT (144.00 L)

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CONDUIT (192.00 L)

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CONDUIT (240.00 L)

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CONDUIT (288.00 L)

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CONDUIT (336.00 L)

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COLLAR, ADJUSTING

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TERMINAL, CONDUIT, ACTUATOR END

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FIND

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NO.

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QTY REQD

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PART NO.

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NOMENCLATURE OR DESCRIPTION

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MATERIAL/SPECIFICATION

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PARTS LIST

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THRU ASSEMBLIES

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SAME EXCEPT AS SHOWN

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(DIFFERENT CONDUIT AND WIRE ROPE LENGTHS)

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(FN 6)

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ASSY ONLY

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WIRE WRAP

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INNER AND OUTER

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(P/O CONDUIT)

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(P/O CONDUIT)

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POLYETHYLENE JACKETS

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ASSY ONLY

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ASSY ONLY

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ASSY ONLY

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ASSY ONLY

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VARIATIONS

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336.00 (28 FT)

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288.00 (24 FT)

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240.00 (20 FT)

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192.00 (16 FT)

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144.00 (12 FT)

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PART NO.

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DIM.

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NOTES:

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FEMIA

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AJY

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REVISED AND REDRAWN WITH

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CHANGE PER ECP95HE6013

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WILLIAM M. WILSON

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G.A. LALIBERTE

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W.E.FERRIELLE

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FILLO

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CABLE ASSEMBLY

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U.S. ARMY NATICK RESEARCH, DEVELOPMENT

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AND ENGINEERING CENTER

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NATICK, MASS. 01760

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LTR

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ZONE

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DESCRIPTION

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PROJ OFCR

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APVD

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DATE

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REVISIONS

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SIZE

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CAGE

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DRAWING NO.

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UNIT WT.

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SHEET

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SCALE

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DATE

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DRAWN BY

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CHECKED

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PROJ OFCR

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APPROVED

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APPROVAL DESIGN ACTIVITY

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APPLICABLE SPEC

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ANGLES

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FRACTIONS

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2 PLACE DIM

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3 PLACE DIM

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TOLERANCES:

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DIMENSIONS ARE IN INCHES

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UNLESS OTHERWISE SPECIFIED:

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APPLICATION

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NEXT ASSY

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USED ON

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3. THE FOLLOWING REQUIREMENTS APPLY IN SEQUENCE:

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2. DELETED

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1. DELETED

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8. CRIMP FN 12 OVER KNURLED SURFACE OF FN 6 AS SHOWN.

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A. PROOFLOAD AS FOLLOWS:

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9. STRIP OUTER CONDUIT JACKET (2PL) BEFORE CRIMPING OR

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SWAGING TERMINAL END FITTINGS (FN 6 AND FN 7) OVER

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WIRE WRAP OF CONDUITS. CONDUIT MUST BOTTOM OUT UNTO END

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WIRE ROPE WITH END FITTINGS_________600 LB PULL-OUT LOAD

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FN 6 AND FN 7 (CONDUIT TERMINALS)___300 LB PULL-OUT LOAD

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10. ENGRAVE APPROPRIATE VALUE FOR DIM. IN FEET ON FN 9

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FN 12 (STRAIN RELIEF)_______________ 50 LB PULL-OUT LOAD

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USING .19 HIGH GOTHIC CHARACTERS PER SAE/AS478-15B2.

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B. MEASURE THE FUNCTIONAL EFFICIENCY SAMPLE CABLE ASSY

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PER FIGURE 1 WITH WEIGHT (W) EQUALLING 100 LB AND

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FORCE (F) NOT TO EXCEED 200 LB WHEN LIFTING THE WEIGHT.

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C. SET THE 2.00 AND 2.91 DIMENSIONS WHEN CABLE ASSY IS

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12. REMOVE ALL BURRS AND SHARP EDGES R.005 - R.015.

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14. FINISH FOR FN 6,FN 7,FN 8,FN 9,FN 11 AND FN 12;

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ZINC COAT PER ASTM B633, TYPE II, CLASS SC3.

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ULTIMATE TENSILE STRENGTH IN ACCORDANCE WITH

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DWG NO.11-1-4114.

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CONTRACT NO., MFR CODE, YEAR OF MFR AND PART NO.,

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15. STRESS RELIEVE AND HEAT TREAT TO 110,000 - 125,000 PSI

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16. PERMANENTLY MARK EACH CABLE ASSEMBLY TO INCLUED,

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13. ALL DIMENSION APPLY AFTER FINISH.

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4. WIRE ROPE END FITTINGS OF FN 10 AND FN 11 CRIMPED OR

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SWAGED TO WIRE ROPE (FN 19) AND SHOULD BOTTOM OUT WITHIN 5 LBS

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PUSH/PULL INTO THE EXTREME OUTER CONDUIT TERMINAL END

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FITTINGS OF FN 6 AND FN 7. (WHEN CABLE ASEMBLY IS STRAIGHT).

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AND TO INCLUDE INTERNAL GROOVES AND HEX SWAGING OR

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SHRINKAGE WRAP COVER IN ORDER TO RETAIN OUTER CONDUIT

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FN 7 SHOULD BE REWORKED IN THE (2) AREAS INDICATED

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BY OVERLAPPING TERMINALS .50 IN. MIN OVER CONDUIT

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5. OUTER CONDUIT TERMINAL END FITTINGS OF FN 6 AND

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APPLYING FN 18 ON THREADS OF FN 8.

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DIMENSION, THEN TORQUE FN 14 TO 10 IN/LB AFTER

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STRAIGHT (NO BENDS) AND UNDER A 7-11 LB

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TENSION LOAD WITH THE OPPOSITE END SET AT THE 3.000

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JACKET FROM ANY SHRINKABLE PULL-OUT IN OPERATIONAL

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TEMPERATURE RANGES OF -25%%DF TO 160%%DF.

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6. BACKLASH SHOULD BE .005/FT (%%P.02 OVERALL TOLERANCE) WHEN

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SAMPLE CABLE ASSEMBLY IS RIGGED PER FIG. 1 AND INNER WIRE ROPE IS

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ALTERNATIVELY LOADED WITH 10 LB %%P5 LB COMPRESSION

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OR TENSION (PUSH/PULL).

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7. LENGTH,SIZE OR CONSTRUCTION OF FN 19 (WIRE ROPE),

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FN 6 AND FN 7 (TERMINALS) AS APPLICABLE AND VENDORS

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OPTIONS.

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GAL

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DIRECTED BY THE DESIGN ACTIVITY.

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SHALL ONLY BE INCORPORATED AS

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IS MAINTAINED BY A CAD SYSTEM. CHANGES

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THIS DRAWING HAS BEEN GENERATED AND

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FITTINGS PRE- DRILLED STOP SURFACES, LEAVING NO GAPS

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AFTER CRIMPING AS SHOWN.

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17. APPROVED VENDOR:

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LOCTITE CORP/NORTH AMERICAN GROUP

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1001 TROUT BROOK CROSSING

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(203) 571-5100

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ROCKY HILL, CT 06067

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WITH APPROPIATE DASH NO. PER SAE/AS478-36A(BAND OR TAPE).

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18. ENGRAVE MFG CAGE CODE AND YEAR OF MANUFACTURE

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ON FN 7 USING .06 HIGH CHARACTERS PER SAE/AS478-15B2.

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REVISED PER DR-A-004-00, ECP

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00HE6002, CHANGED ZIP CODE

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GAL

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AND ADDED CAGE CODE

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DELETED NOTES 1 & 2, APPROVED

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SOURCES OF SUPPLY TABLE, & SOURCE

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CONTROL DRAWING LABEL PER

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DR-A-009-01, ECP01HE6011

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REVISED PER DR-A-037-02,

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ECP02CE6034, CHANGE NOTE 3C.

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THIS DOCUMENT IS APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

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DISTRIBUTION STATEMENT A

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11-1-4220 AND SPECIFIC TESTS AND EXAMINATIONS PER

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19. CABLE ASSEMBLY GENERAL INSPECTIONS PER DRAWING

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THE DRAWING 11-1-4222.

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ECP03CE6013, ADD NEW NOTE 18,

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REVISED PER DR-A-025-03,

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NOTE 19 WAS NOTE 18.

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REVISED PER ECP14HE0091 NOR 001

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ADD NEW NOTE 20, EDIT DETAIL E

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SUGGESTED SOURCE OF SUPPLY

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CAGE CODE

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PART NO.

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NAME AND ADDRESS

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VENDOR DATA

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CONTROL

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PART NO.

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ORSCHELN PRODUCTS LLC 1177 N MORLEY ST MOBERLY, MO 65270

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REVISED PER ECP19HE0049 NOR 001

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EDIT VARIATION TABLE

11-1-2061revY

Sheets and Views

Model

11-1-2061S002revW

File details come from the government source that posted it. Updated Jun 3, 2020.