Amendment W911N2-22-R-0002-0002.pdf

W25G1Q123100UQ

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

The purpose of this amendment is to revise the Purchase Description Paragraphs 3.3 and 3.5, in addition the offer Due date has been extended to 18 Jan 2022 @ 3:30 pm EST.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 12

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 10-Jan-2022

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W911N222R0002

X 9B. DATED (SEE ITEM 11)

12-Nov-2021

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

10-Jan-2022

CODE

LETTERKENNY ARMY DEPOT

LETTERKENNY CONTRACTING OFFICE - ACC-RSA-LEAD

1 OVERCASH AVENUE, ATTN: CCAM-MLK, BLDG 2S

CHAMBERSBURG PA 17201-4150

W911N2 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W911N222R0002

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been modified:

QUESTIONS & ANSWERS

Q1) it’s understood the you folks will have required power where we need it. We are prepared to do final tie-in with guidance on positions for locking out. Will Letterkenny allow us to do that tie-in?

A1) Based upon paragraph 3.6, the contractor is responsible to connect the machine to a Letterkenny located disconnect. This will be done with the support of government electricians.

Q2) Based on already developed designs I do have weights of every individual assembly that’s potentially moving

in. Both the headstock and tailstock are each about twelve thousand pounds. If I am to understand our technicians feedback accurately Letterkenny is going to unload outside with a fork truck with our supervision and bring inside.

Would you please confirm that the equipment that you have available including the fork truck(s) and over head crane hoist are capable of lifting these components?

A2) Based upon paragraph 3.10, the contractor will be present, aid, support, and oversee the off-loading, locating, and installing of the equipment. Letterkenny’s riggers and equipment will support your personnel with that effort.

Letterkenny has equipment that is rated to lift 12,000 lbs. or more.

Q3) In your attached quote underLASER SCANNER SYSTEMit states: “any obstruction in the programmed area”.Several paragraphs below it goes on to state: “No Programming Included.

During the technical evaluation a question arose: “Is laser safety zones need programmed? If so, how do we have programmed if you don't include programming?”

A3) Those statements are generic because the manufacturer does not know in depth what the customers application

is. The scanners will come un-programmed, meaning that they are set to scan to their full potential (which would be a 190 degree scan field with a 27.56ft radius.) This field of view may see an isle way where people walk and can trip the laser scanner shutting the machine down. If needed, any such area could be programmed out of view of the scanner. The end user could do it by downloading free software and connect to the scanner via a cable

SECTION SF 1449 - CONTINUATION SHEET

SOLICITATION/CONTRACT FORM

The required response date/time has changed from 10-Dec-2021 02:00 PM to 18-Jan-2022 03:30 PM.

The following have been modified:

PURCHASE DESCRIPTION

LETTERKENNY ARMY DEPOT

PURCHASE DESCRIPTION

POWERED ELEVATING ROTATING WELD POSITIONING EQUIPMENT

1.0 General Information:

1.1 Scope: Request the purchase of one (1) new power elevating welding rotating positioning system equipment with a total load capacity of 50,000 pounds. The positioner shall be installed in accordance with Original Equipment Manufacturer specification and standards. The power elevating welding rotating positioning equipment system shall include one (1) headstock and one (1) tailstock, one (1) manual sub base with rail, and safety equipment specified in Section 4.0. Other requirements within the specification are training, all required equipment calibration, Operating and Maintenance (O&M) manuals, and shipping in accordance with (IAW) the following specifications. This specification establishes the minimum requirements for the purchase of a contractor installed powered elevating weld positioning system to be installed at Letterkenny Army Depot (LEAD). The contractor shall provide all professional architectural, engineering and construction services for the preparation of all necessary drawings, specifications, calculations, cost estimates and related design, permits, fabrication, construction, installation and testing services for the completion of this project. The rotating weld fixture specifications are based upon commercially available products and shall meet or exceed the minimum requirements specified in section

4.0 Specifications.

1.2 Place and Performance of Installation: All work shall be performed in building 350 Annex between the hours of 6:00 AM and 3:30 PM, Monday thru Thursday, exclusive of Federal Holidays and special depot closures (typically the Monday before or Thursday after Federal Holidays that fall on a Saturday, Sunday, Tuesday or Thursday). Other hours, weekend, and holiday work will be considered separately as requested by the contractor with adequate advanced notice and approved by the Contracting Officer.

1.3 Security Requirements: Contractor and all associated sub-contractor’s employees shall comply with applicable installation, facility and area commander installation/facility access and local security policies and procedures (provided by government representative). The contractor shall also provide all information required for background checks to meet installation access requirements to be accomplished by installation Provost Marshal Office, Director of Risk Management or Security Office. Contractor workforce shall comply with all personal identity verification requirements as directed by DOD, HQDA and/or local policy.

Should the Force Protection Condition (FPCON) change, the Government may require changes in contractor security matters or processes. The contractor and all associated subcontractor employees shall also comply with adjudication standards and processes using the National Crime Information Center Interstate Identification Index (NCIC-III) and Terrorist Screening Database (TSDB) (Army Directive 2014- 05/AR 190-13), applicable installation, facility and area commander installation/facility access and local security policies and procedures (provided by government representative), or, at OCONUS locations, in accordance with status of forces agreements and other theater regulations.

1.3.1 Security, Safety and Fire Protection: All work shall comply with LEAD Regulation 385-1 and Pamphlet

385-4. The equipment and the installation shall also meet all the safety criteria set forth in OSHA 1926.501 and ANSI/ASSE Z359.

1.3.2 Media Devices: All pictures shall be taken by LEAD representative and approved before release.

1.3.3 AT Level I Awareness Training: This standard language is for contractor employees with an area of performance within an Army controlled installation, facility or area. All contractor employees, to include subcontractor employees, requiring access to Army installations, facilities and controlled access areas shall complete AT Level I awareness training within 30 calendar days after contract start date or effective date of incorporation of this requirement into the contract, whichever is applicable. The contractor shall submit certificates of completion for each affected contractor employee and subcontractor employee to the COR or to the contracting officer, if a COR is not assigned, within 30 calendar days after completion of training by all employees and subcontractor personnel. AT level I awareness training is available at the following website. https://jkodirect.jten.mil/Atlas2/page/login/Login.jsf

1.3.4 Physical Security: The contractor shall safeguard all Government property provided for contractor use if any. At the close of each work period, Government facilities, equipment and materials shall be secured.

Government personnel needs to be there to lockup to make sure site is secure. Any borrowed tools need to be turned over to government at the end of the workday.

1.3.5 iWATCH Training: This standard language is for contractor employees with an area of performance within an Army controlled installation, facility or area. The contractor and all associated subcontractors shall brief all employees on the local iWATCH program (training standards provided by the requiring activity ATO). This local developed training will be used to inform employees of the types of behavior to watch for and instruct employees to report suspicious activity to the CO. This training shall be completed within 30 calendar days of contract award and within 30 calendar days of new employees commencing performance with the results reported to the COR NLT 30 calendar days after contract award. Training website: http://www.letterkenny.army.mil/iwatch.html

1.3.6 OPSEC Training: Per AR 530-1, the contractor employees must complete Level I OPSEC Awareness training. New employees must be trained with 30 calendar days of their reporting for duty and annually thereafter.

http://www.letterkenny.army.mil/iwatch.html (PDF, certificate at the end)

2.0 Government Responsibilities:

2.1 Government Furnished Property and Materials: The Government will provide the facilities, equipment, materials and/or services listed below:

2.1.1 Facilities: The Government will provide clear access to all working areas necessary for the contractor to perform the installation outlined, during the specified hours listed in section 1.2.

2.1.2 Equipment: none

2.1.3 Materials: Stock material for testing.

2.1.4 Services: none

2.2 Site Preparation: Letterkenny Army Depot will provide a clear area for installation of the weld rollover fixture.

2.3 Utilities: LEAD will provide adequate utilities within 25’ of the equipment in disconnect(s) for the installation and operation of the machines. LEAD will also provide temporary utilities for the operation of equipment required for the installation of the industrial equipment.

2.4 Delivery and Storage: The Government will not be responsible for loading, unloading, or providing any extended storage, prior to installation, of materials or equipment as part of this contract. (Contractor Employees or Subcontractors should be available when the materials are delivered and ensure set up at the location upon delivery. Government Employees will provide guidance as to location or direction)

3.0 Contractor Responsibilities: The contractor shall be responsible to inform all of his workers, direct or contracted, and ensure they follow the information within this specification. The contractor shall also have a representative onsite to manage the project and be the point of contact (POC) to communicate and coordinate with Letterkenny’s POC. The contractor must address the requirements listed in this purchase description and disclose where in their proposal they address the requirements.

3.1 Post Processor: None.

3.2 Project Schedule: A project schedule shall be submitted by the contractor, within 30 days after receipt of the purchase order, to include a timeline for material delivery, installation, testing and training.

3.3 Utility Requirements: The contractor shall provide certified utility requirements within 15 days after receipt of the purchase order. They shall include type, number of connections, and requirements. The ground current conduction shall be at least 2,000 amps mounted through the chassis.

3.4 Field Verification: It shall be the responsibility of the contractor to verify, in the field, all measurements, locations of structures and utilities, and any other physical conditions which would affect the progress, or quantity of work. Any errors by the contractor, due to omission of field verification, shall not be the basis for any increase in contract price. Where existing utilities or other obstructions interfere with the progress of the contract, the contractor shall provide all materials and labor to relocate all obstructions as required and approved by the Contracting Officer.

3.5 Special Foundation: No special foundation is required. However, the equipment must be installed on a concrete slab 6 inches thick. It must operate safely and fully functional on the 6 inch slab.

3.6 Utility Installation: Utilities are to be run overhead. The contractor shall provide all materials, equipment, tools, and labor necessary for the installation of all utilities. Government will provide utilities connections within 25ft of the equipment location. Contractor will connect all utilities (power, air, water, etc.) to disconnects or connections.

3.7 Disposal Of Materials And Equipment: All salvageable materials and equipment removed by the contractor shall be delivered to the Depot Property Disposal Yard, Facilities Engineering Division warehouse, or other sites as directed by the Contracting Officer, or his representative and shall remain the property of the Government. Delivery shall be made during normal operating hours of the receiving activity. No Government materials or equipment shall be removed from the reservation by the contractor.

All packing, packaging, and scrap material accumulated during the performance of the contract shall be removed and disposed of properly by the contractor.

3.8 Dust Control: Since the containers will be located outside the building, dust control isn’t a concern. Use of water will not be permitted when it will result in, or create, hazardous or objectionable conditions such as ice, flooding or pollution.

3.9 Protection of Existing Structures and Equipment: The contractor shall take all necessary precautions to insure against damage to existing structures and equipment to remain in place.

3.10 Installation of New Equipment: The contractor shall be present, aid, and oversee the installation of the equipment provided under this contract. This shall include off-loading equipment, moving it to the installation site, positioning and installing floor mountings if needed. The contractor is responsible to remove all packaging and preservative material. Removed components shall not be taken from the Depot property. Removed components shall be placed in a location designated by the TPOC.

3.11 Wiring: All electrical work and materials shall be in compliance with the National Electrical Code and

National Electrical Manufacturers Association. All electrical installations shall be inspected and accepted by a certified electrician. All work shall be subject to inspection by LEAD electricians.

3.12 Compressed Air and Water: Schedule 40 (minimum) black steel pipe, valves, and all materials necessary, shall be supplied and installed to provide the equipment with required adequate air and water supplies.

3.13 Fluids: The contractor shall provide all necessary fluids and chemical additives required for the start-up and proper operation of the equipment. Letterkenny will supply cutting coolant for the machine. The contractor shall supply LEAD with MSDSs for all the necessary fluids within 30 days after award of contract.

3.14 Permits/Insurance/licensing/bonding: Any hot work (welding, burning, etc.) that is needed, the contractor is required to contact the Letterkenny fire department (717-267-8108) at least 24 hours in advance of the hot work to be performed.

4.0 Requirements:

4.1 Machine Features: The welding fixture rollover shall have the following minimum features: The system consists of a power elevating headstock positioner and tailstock positioner. Each positioner will have a 25,000 pounds maximum load capacity. Both positioners will have a load center of gravity no more than 12 inches off the face of the table and no more than 12 inches eccentric from the rotation center. Rotation by an AC Variable frequency, at least 7.5 HP, totally enclosed brake motor, high frequency and infinitely variable over the entire range with dynamic braking. Table RPM of .01 to 0.5. The headstock and tailstock, combined, will have a capacity of 50,000 Lbs.; the load center of gravity is no more than 6 inches off rotation centerline; and the load is evenly distributed between Head and Tailstock. Load connection to tables will be a universal, pinned or piloted connection. This connection point loading shall not exceed the overhung load capacity.

4.1.1 POWER ELEVATING HEADSTOCK POSITIONER MINIMUM REQUIREMENTS:

ELEVATION: Constant speed powered elevation is driven by an AC Brake motor which drives a worm reducer, powering by ball screws. Machine provides smooth, safe motion under all conditions with vertical ways. Including limits for over-travel protection.

• 52” travel

• 20 IPM elevation speed

• 3 HP

• Rotation centerline height infinitely adjustable from 36” to 88”

TABLE:

• 60 inch round table x 2-3/4” thick

• four radial 1-1/16” "T" slots

• 8-1/2” Through hole spindle

• 8.627 x 1-1/2” deep pilot

CHASSIS: Two post design with cam roller guides and power adjusting fame construction.

ELECTRICALS: NEMA 12 panel with main power disconnect switch, rotation axis with AC Variable frequency drive; elevation electronically synchronized with closed loop VFD drives. A 50' control cable between the headstock & tailstock providing approximately 30' table to table spacing. 20 foot remote dust tight pendant with 24V controls and E-STOP.

4.1.2 PENDANT REQUIREMENTS:

ROTATION

• Forward/Stop/Reverse pushbuttons (Latched)

• 10-turn speed potentiometer

• Rapid pushbutton

ELEVATION

• Up/Down pushbuttons

4.1.3 POWER ELEVATING TAILSTOCK POSITIONER MINIMUM REQUIREMENTS:

ROTATION: Free wheeling, no gears or motors.

ELEVATION: Constant speed powered elevation is driven by an AC Brake motor which drives a worm reducer, powering by ball screws. Machine provides smooth, safe motion under all conditions with vertical ways. Including limits for over-travel protection.

• 52” travel

• 20 IPM elevation speed

• 3 HP

• Rotation centerline height infinitely adjustable from 36” to 88”

TABLE: Sandwich table design with bearings.

• 60 inch round table x 2-3/4” thick

• four radial 1-1/16” "T" slots

• 8-1/2” Through hole spindle

• 8.627 x 1-1/2” deep pilot

CHASSIS: Two post design with cam roller guides and power adjusting fame construction.

ELECTRICALS: Junction box for elevation motor and limits only.

• Voltage: 460/480 Volts 3 Phase

• Hertz: 60 Hertz

4.1.4 RAIL SECTION ASSEMBLY: Shall consist of 20’ sections consisting of 2 independent rails that allow 13 feet of car travel. Rail shall be at least 60 pounds per yard.

4.1.5 LASER SCANNER SYSTEM:

Keyence Model SZ-V32 laser scanner will be used. Brackets needed to mount lasers in front of headstock and tailstock to scan floor between them. Laser sensors are directly tied into electrical system. The sensor system will be programmed for any obstruction in the programmed area and will inhibit rotation/elevation down motion. Jogging UP will be the only function allowed to move out of sensor zone. Safety zones intrusion will notify operators and must be moved out of safety zone and reset before using again. The sensor safety system will include:

Safety scanner with floor Mount Display mounted near main electrical enclosure 10M cable from display to scanner included Safety relay Programming cable

4.1.6 ELEVATION LIMIT SWITCH CIRCUIT:

At least three zone design to provide rotational limits in three zones of operation. Zones will have adjustable elevation trips and adjustable rotation limit trips.

4.2 General Requirements:

4.2.1 Documentation: Two sets (each) of paper and one (each) CD of operator instruction manuals, maintenance service manuals, and parts listing manuals shall be provided for the furnished systems. These manuals shall be written in the English language.

4.2.2 Preservation, Packaging and Delivery: The contractor shall utilize standard commercial methods for preservation and packaging appropriate for each unit and acceptable to commercial carriers. As a minimum, all areas susceptible to damage from exposure to the elements shall be preserved and/or packed to prevent damage. The contractor shall be responsible for ensuring the equipment is delivered to LEAD in good condition.

4.2.3 Warranty: The contractor shall furnish with the equipment a standard commercial warranty or full one year warranty (parts, labor, and shipping, at minimum), whichever is greater. The contractor shall provide commercial warranties for any subcontracted components that will be underwritten. The contractor shall supply all corresponding warranty contact names and phone numbers before the end of the project. The warranty shall be effective beginning immediately after final acceptance of the equipment and not before that time.

4.2.4 Inspection and Acceptance: The equipment shall be examined for design, construction, materials, components, and workmanship to determine compliance with the contract and this specification. Any deviation from these requirements shall be cause for rejection.

4.2.5 Painting: All surfaces to be painted shall be cleaned of all foreign matter. The equipment shall be painted IAW standard commercial practice that shall not be less than one coat of primer and one coat of finish color.

4.2.6 Lubrication: Means shall be provided to ensure adequate lubrication to all moving parts. All oil holes, grease fittings and filler caps shall be easily accessible.

4.2.7 Power Requirements: All power requirements shall be 480V 3ph. If any requirement is not, the contractor shall supply all required transformers.

4.2.8 Lubrication: If the equipment does not include an automatic centralized lubrication system, the equipment must have adequate and proper lubrication points to provide lubricant to critical components. All lubrication points must be obviously marked.

4.2.9 Energy Efficiency: All equipment that directly consumes energy in normal operation shall be designed and constructed for the highest degree of energy efficiency as governed by the latest developments available within industry.

4.3 Safety and Environmental Requirements:

4.3.1 Equipment Hazards: All hazards inside the machinery shall be guarded against unauthorized access.

Clearly visible signs and symbols shall warn personnel in the area, and interlocks, safety mats and redundant deactivation systems shall guard against accidental access to the tooling and moving parts.

Guards shall be easily removable to facilitate inspection, maintenance, or repair.

4.3.2 Mercury Restriction: The equipment shall not contain mercury compounds nor be exposed to free mercury during manufacture.

4.3.3 Asbestos Restriction: Asbestos and materials containing asbestos shall not be used in or on the equipment.

4.3.4 PCB Restriction: Equipment and materials containing Polychlorinated Biphenyl (PCB) shall not be shipped to Letterkenny Army Depot.

4.4 Installation Requirements:

4.4.1 Design and Installation: The contractor shall provide all parts, labor, and services for the design, fabrication and installation of the welding fixture rollover and accessory equipment. The contractor shall provide competent English speaking personnel to place the system in operation and to conduct the acceptance tests and training of depot personnel. The contractor, through his service personnel, shall be fully responsible for the offloading, installation, activation, and testing of the system and the service personnel shall remain until system activation and testing has successfully been completed. Under no circumstances should the contractor plan on gratuitous Depot assistance during installation, activation, and testing such as diagnosis, troubleshooting, or repair of the system.

4.4.2 Badges: Identification badges will be issued for admittance of personnel before performing work or service on this contract. The identification badge is the property of the US Government and must be returned upon termination or demand. The contractor/vendor agrees that he will ensure all badges issued to employees are returned to the Badge and Identification Section, Security Division, Letterkenny Army Depot promptly on termination of need or on expiration, which occurs first. The badge room is located in Bldg 2, phone # 717-267-5301. Hours of operation are 7:30 AM to 3:30 PM, Monday thru Friday, exclusive of Federal Holidays.

4.4.3 Fire Extinguishers: The LEAD R 385-1 designates the type and number of fire extinguishers required to perform the contracted work. The LEAD Fire Department will not provide any extinguisher support. The contractor can gain the above information through a pre-construction conference, visiting the fire department, or phone 717-267-8231.

4.4.4 Use of Portable Gas or Arc Equipment: The contractor shall obtain a permit, from the LEAD Fire

Department, to use portable gas or arc equipment for cutting, welding or open flame operations. The Fire

Department will require one day advance notice to permit necessary inspection before actually starting work, and notification when work is finished to allow for re-inspection. The Fire Department can be notified by calling ext. 8231. The contractor shall take necessary precautions to prevent fires IAW NFPA Standard No. 51B and LEAD R 420-13.

4.4.5 Spills: Any spills or releases of materials or wastes must be reported immediately to the site supervisor, the

LEAD Fire Department, and the LEAD Environmental Office per the LEAD Installation spill Contingency Plan (ISCP). Any such spills or releases generated by the contractor shall be contained, cleaned and disposed of by the contractor per the direction of the LEAD on-scene coordinator.

5.0 Applicable Documents:

OSHA Safety and Health Standards 29 CFR 1910 Occupational Safety and Health Standards (copies may be obtained at http://www.osha.gov)

Letterkenny Army Depot (LEAD) Publications:

LEAD Regulation 385-1: LEAD Safety and Occupational Health Program LEAD Pamphlet 385-4 – Safety Requirements for Security, Safety, and Fire Prevention for Contractors Performing Work on LEAD (Copies may be obtained at LEAD Directorate of Contracting, Bldg 2)

National Fire Protection Association NFPA Standard 70 – National Electric Code NFPA Standard 79 – Electrical Standard for Industrial Machinery (copies may be obtained from http://www.nfpa.org/)

6.0 Quality Assurance:

6.1 Quality Conformance Inspection: The welding fixture rollover and all accessory components shall be subject to a quality conformance inspection, performed by a designated Depot representative, to determine compliance with this specification.

6.2 Tests:

6.2.1 Accuracy: If an accuracy test was performed by the OEM before the machine was shipped, the contractor shall repeat the accuracy test at LEAD after complete installation. The results of the test performed at LEAD shall be compared to those from the test at the factory. If no accuracy test was performed at the factory, the contractor shall be responsible for developing test procedures to demonstrate the accuracy and operation of the machine to be in compliance with the requirements of this specification. All test procedures shall be submitted to and approved by Depot Technical Point of Contact (TPOC) prior to the start of testing. To support the testing procedures, LEAD will provide a supply of mild steel material of various thicknesses for use during the performance tests and training. If mild steel is not available, other readily available materials may be used. The contractor shall prove out all problems.

6.2.2 Post Processing Verification: None.

6.3 Technical Instruction: The contractor shall be responsible for providing technical instruction of four (4)

Depot personnel in the operation of the equipment and software and four (4) Depot personnel in the maintenance of the equipment supplied under this contract. All instructions, oral and written, shall be in the English language. The project LEAD TPOC will coordinate with individuals to be trained upon successful completion of all installation and test specifications.

7.0 Information Technology (IT) Industrial System Requirements:

7.1 Operating System (OS) Specifications:

7.1.1 If applicable, the system’s OS must be Microsoft Windows 10, Windows Server 2012R2, or Red Hat Linux v6.X. Any OS supplied with the system must contain all service packs, updated patches, and hot fixes. All patching and fixes will be current as of a predefined date agreed upon by the vendor and the government.

7.1.2 Defense Information System Agency (DISA) Security Technical Implementation Guides (STIGS) are configuration standards for the Department of Defense and contain technical guidance to lock down information systems and software applications that might otherwise be vulnerable to malicious attacks. The contractor shall be responsible for ensuring all appropriate STIGs are implemented and their software runs acceptably while secure.

7.1.3 The Army Golden Master (AGM) is a collection of security settings for Microsoft Operating systems which must be applied to all Army computer systems. LEAD will supply the AGM to the contractor who shall ensure their software functions as intended, when installed on top of the AGM.

7.2 Programmable Logic Controllers (PLC): If a PLC is to be installed within the system, it shall be manufactured by a government approved source and shall provide an Ethernet adapter to allow for connection to the Industrial Network if required. If an Ethernet connection is used to interconnect the PLC to peripheral equipment, an additional Ethernet port shall be provided.

7.3 System Software Specifications:

7.3.1 Software Installations: If installing application code at LEAD, the contractor shall install the code within a standard container (E.g., Program Files) and located in a volume separate from the standard System Files.

Interactive applications are required to run as services and daemons and any time WEB services are used, file types (E.g., XML and HTML) must be separated.

7.3.2 Software Licensing: When installed, the software licensing for computers, control units and other IT systems will be surrendered to the Information Technology Configuration Manager and will become the property of the Government upon acceptance of the system.

7.3.3 If software has been customized for LEAD’s use or is any software other than Commercial Off The Shelf

(COTS); the contractor shall provide copies of all source code, firmware and software used in the system, as well as one set of backup and configuration software for PLC’s, control and communication computers, and data acquisition. All programs shall be tested and fully operational before acceptance. All acceptance testing will adhere to common User Acceptance Testing (UAT) standards as defined by the government.

7.3.4 If any special programming software or programming software interface devices such as hardware "keys", dongles or "PIC" modules, are required to access software, these programs and devices shall be provided to LEAD along with the necessary registration information. If custom application software was written and provided, a copy of the required compiler and compiler license shall also be provided. At acceptance, all items shall become property of the government. Software and hardware purchased for this project shall be registered to Commander, Letterkenny Army Depot, Chambersburg, PA 17201.

7.4 System Environment Specifications:

7.4.1 All supplied software must be capable of operating in a multi-user environment and data which contains permissions information shall be hidden from view and inaccessible to those with less than administrator level access. Shared accounts shall not be used, and users shall only be authorized the minimum security rights to operate the application software. Users will not have access to system or software configuration items (e.g., Control Panel, software and hardware installation). Under no circumstances will the intended end user log in using the Administrator or Root account for routine operation of the equipment. The use of these accounts will be restricted to only administrative activities which will be carried out by LEAD Information Technology personnel. All software products shall employ a minimum of three permission based levels of access.

7.4.1.1 Administrator - Full control at root level, restricted to LEAD IT personnel and when required, the Contractor.

7.4.1.2 Maintenance - Mid-level control required to perform maintenance and alter control parameters as needed.

7.4.1.3 Operator - Minimum control necessary to perform the routine operation of software. The Operator shall not be able to alter the programming of software, make changes to executable files, or modify control parameters.

7.4.2 Application Interoperability: If an application will interfere with the operation of the industrial system, E.g., (McAfee Anti-Virus), the Contractor shall provide a written statement to the LEAD IT Directorate explaining the technical restrictions placed upon them.

7.4.3 Auditing: If applicable, the contractor shall enable audit files and data logs for access by LEAD

Cybersecurity personnel to audit access and actions on the equipment.

7.4.4 User Acceptance Testing (UAT): LEAD Cyber Security Personnel will have the ability to conduct validation testing with approved security tools prior to equipment being introduced to the shop floor. This testing will also satisfy any UAT requirements. A UAT Plan will be furnished prior to testing and all equipment documentation will be made available for review during the test. If discrepancies are discovered the contractor shall remediate identified issues prior to government acceptance.

7.5 Documentation Requirements:

7.5.1 A complete set of instruction manuals containing all of the information necessary to operate, maintain, and reinstall all software and hardware contained within the system shall be provided by the Contractor. These manuals shall include step-by-step instructions which facilitate the rebuilding of the system in the event of a fatal system crash.

7.5.2 If networked, the Contractor shall provide the system’s network design drawings to the Information

Technology Directorate. These drawings should include complete directional data flow diagrams that include all ports and protocols in use.

7.5.3 The Contractor shall provide to Industrial Automation at least two electronic copies of all control unit programs. These copies should include description files of the ladder logic and any cabling required to connect to the control systems. No control units will be password protected and no other form of lockout measure shall be implemented by anyone other than LEAD IT employees. The Contractor shall also provide electrical wiring diagrams for all installed control systems to this LEAD Industrial Automation group.

7.5.4 Certificate of Networthiness: Certificate of Networthiness (CoN) certification ensures Automated

Information Systems (AIS) utilizing the Army Network are developed in compliance with the Clinger Cohen Act and are secure, supportable, sustainable, and compatible with the Army Enterprise Infrastructure (AEI) (as defined in AR 25-1). All new AIS capabilities and all capability modifications and upgrades must be assessed to validate their Networthiness (network security, network impact, compatibility with the infrastructure, infrastructure requirements, spectrum support, security policy compliance, Joint Technical Architecture –Army (JTA-A) standards compliance, communications and information manpower, training, logistics support, schedule, and funding). If software is installed within the system, the Contractor shall work with LEAD Directorate of Information Management (DOIM) personnel to check for CoN availability and when not available, ensure a CoN is requested and all documentation is submitted.

7.6 Proposal Deviations:

7.6.1 Proposals or specifications that deviate from those described herein shall be coordinated for specific approval or rejection by the LEAD Information Technology representatives prior to shipment, installation, or acceptance of the equipment.

8.0 Final Acceptance: Once all conditions of this contract are met, final acceptance will be after 100 hours of continuous operation without a breakdown or failure, or 14 days, whichever comes first. If the machine has a failure or breakdown and it is determined that is the fault of the machine hardware or software, the operating time and 14 days timeframe start over each time this happens. After the 100 hour operating time or 14 days have been met, final payment of this contract will be made.

(End of Summary of Changes)