Attachment_1_-_SOW_WELDING_EQUIPMENT.pdf

07 May 2018

Statement of Work

Welding Power Supplies and Ancillary Equipment

1.0 Scope. This specification establishes the requirements for the procurement of Welding Power Supplies and Ancillary Equipment (Wire Feeders, Welding Guns and Carts) for Welding Shops (CC 52000), located at Anniston Army Depot, Anniston, Alabama (ANAD).

The Welding Power Supplies and Ancillary Equipment shall be delivered to ANAD by the Contractor with all the functions, capabilities and equipment as described herein. The Contractor shall provide all resources necessary to deliver, demonstrate functional operation and provide warranty service for the Welding Power Supplies and Ancillary Equipment.

2.0 Responsibilities.

2.1 Contractor. The Contractor shall be responsible for:

• Delivering the Welding Power Supplies and Ancillary Equipment

• Providing warranty service for Welding Power Supplies and Ancillary Equipment in accordance with the term of the warranty

2.2 Government. The Government shall be responsible for:

• Minor assembly and setup of equipment after delivery

• Providing employee(s) with a demonstration of functional operation of the Welding

Power Supplies and Ancillary Equipment

• Accepting the functioning equipment in accordance with the terms of the contract

3.0 Requirements.

3.1 Quantity Requirements.

• Eight (8) Power supply, wire feeder packages (Miller part number 951457) or equal

• Twenty five (25) Miller Electric XMT 450 MPa with auxiliary power (Miller part number

907479001) or equal

• Six (6) Miller Synrowave 350 LX with Integrated Cooler complete package (Miller part number 951622) or equal

• Fifteen (15) Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal

• Ten (10) Miller S-74 MPa Plus (SINGLE) WITH Bernard gun (Miller part number 951291) or equal

• Nine (9) Miller Electric Coolmate 3 (Miller part number 43007) or equal

• Thirteen (13) Miller Electric XR-Pistol Plus Push-Pull GMAW Gun (Miller part number

300757) or equal

• Thirty two (32) Regulator/Flowmeter with hose (Miller part number 195050) or equal

• Twenty five (25) Miller Electric MIGRunner (Miller part number 195445) or equal

• Twelve (12) .047 U-Groove Drive Roll Kit (Hypertherm part number 079599) or equal

• Twelve (12) .030-1/16 All-Wire Dual Groove Drive Roll (Miller part number 136135) or equal

• Thirty two (32) Kit 60/70 Series .035 V-Gr 4 Rolls (Miller part number 151026) or equal

• Thirty two (32) Kit 60/70 Series .045 UC-GR 4 Rolls (Miller part number 151070) or equal

• Five (5) Hypertherm Power Max 125 Plasma (Hypertherm part number 059536) or equal

• Ten (10) Duramax Hyamp 85 Hand Torch 25' (Hypertherm part number 059492) or equal

3.2 Performance Requirements.

Salient Features and Minimum Requirements:

3.2.1

• Welding Power Supply, Wire Feeder Packages (Miller part number 951457) or equal to include the following:

• Welding Power Supply o Miller Electric XMT 450 MPa with auxiliary power (Miller part number 907479001) or equal o Capable of GMAW, Gas Metal Arc Welding-Pulse (GMAW-P), Shielded Metal Arc

Welding (SMAW), Gas Tungsten Arc Welding (GTAW), Flux Cored Arc Welding (FCAW) and Air Carbon Arc Gouging (CAC-A) o Rated Output: Minimum 450 Amps (A) at 38 Volts (V) DC 100% Duty Cycle;

Minimum 600 A maximum current o 115 V AC auxiliary power o 230/460 V AC, 3 phase input power o Built-in GMAW-P programs o Compatible with Miller Electric welding equipment currently in use at ANAD o Minimum three (3) year Manufacturer’s Warranty

• Dual Wire Feeder o Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal o Wire Feed Speed of a minimum 780 inches per minute (ipm) o Wire Diameter Capacity: 0.023-5/64 inch (in.) steel, 0.035-1/16 in. aluminum o Remote Voltage Control o Capable of GMAW-P o Digital Meters o Compatible with Miller Electric XMT 450 MPa or equal Power Supply o Minimum Three (3) year Manufacturer’s Warranty

• Wheeled Cart for Power Supply and Wire Feeder o Miller Electric MIG Runner (Miller part number 195445) or equal o Compatible with Miller Electric 450MPa or equal power supply and Miller Electric

D-74 MPa Plus wire feeders or equal

• Accessory Kit o Miller Electric Industrial MIG 4/0 Kit (Miller part number 300390) or equal o Flowmeter Regulator with 10 foot Gas Hose o Ten foot 4/0 Feeder Weld Cable o Fifteen foot Work Cable with 600 A C-Clamp

3.2.2

• Welding Power Supply o Miller Electric XMT 450 MPa with auxiliary power (Miller part number 907479001) or equal o Capable of GMAW, Gas Metal Arc Welding-Pulse (GMAW-P), Shielded Metal Arc

Welding (SMAW), Gas Tungsten Arc Welding (GTAW), Flux Cored Arc Welding (FCAW) and Air Carbon Arc Gouging (CAC-A) o Rated Output: Minimum 450 Amps (A) at 38 Volts (V) DC 100% Duty Cycle;

Minimum 600 A maximum current o 115 V AC auxiliary power o 230/460 V AC, 3 phase input power o Built-in GMAW-P programs o Compatible with Miller Electric welding equipment currently in use at ANAD o Minimum three (3) year Manufacturer’s Warranty

3.2.3

• Welding Power Supply o Miller Synrowave 350 LX with Integrated Cooler complete package (Miller part number

951622) or equal o TIG Welder Specifications o 200V (With No Power Factor Correction) 300 Amp. , 32 Volts 60% Duty Cycle o Amperage Range 3-400A MX OCV 80V

Must have:

o Cooler tank capacity 3 gallons o Coolant Flow Rate 1 liter per minute (1.1 qt.)

o Use with torches Rated Up to 400 Amperes o Cooling Power 1.28 kW o Maximum Pressure 60 psi (.31 MPa) o Weight Less than 500 lbs o Dimensions 36.25” H x 23” W x 28” L

3.2.4

• Dual Wire Feeder o Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal o Wire Feed Speed of a minimum 780 inches per minute (ipm) o Wire Diameter Capacity: 0.023-5/64 inch (in.) steel, 0.035-1/16 in. aluminum o Remote Voltage Control o Capable of GMAW-P o Digital Meters o Compatible with Miller Electric XMT 450 MPa or equal Power Supply

3.2.5

• Single Wire Feeder o Miller S-74 MPa Plus (Single) (Miller part number 951291) or equal o Wire Feed Speed of a minimum 780 inches per minute (ipm) o Wire Diameter Capacity: 0.023-5/64 inch (in.) steel, 0.035-1/16 in. aluminum o Remote Voltage Control o Capable of GMAW-P o Digital Meters o Compatible with Miller Electric XMT 450 MPa or equal Power Supply

3.2.6

• Water Coolers for Water Cooled GMAW Guns o Miller Electric Coolmate 3 (Miller part number 043007) or equal o 115 VAC, 50/60 Hz o Maximum Current Draw: 4.7 A (60Hz) o Minimum Cooling Capacity: 3820 W (13,000 BTU/hr.). 4.2 quart/min o ICE Cooling Capacity: 1420 W (4840 BTU/hr.), 1.1 qt/min o Three (3) gallon tank capacity o Minimum one (1) year parts and labor Manufacturer’s Warranty

3.2.7

• Push-Pull Aluminum GMAW Gun o Miller Electric XR-Pistol Plus Push-Pull GMAW Gun (Miller part number 300757) or equal o Minimum 400 A at 100% Duty Cycle o Water Cooled o Minimum 900 ipm Wire Feed Speed o Wire Diameter Capacity Aluminum: .030-1/16 in.

o Twenty Five (25) foot (ft.) Cable o Compatible with Miller Electric 450 XMT MPa or equal Power Supply o Compatible with Miller Electric welding equipment currently in use at ANAD o Compatible with Miller Electric D-74 MPa Plus (Dual) wire feeder or equal

3.2.8

• Water Coolers for Water Cooled GMAW Guns o Miller Electric Coolmate 3 (Miller part number 043 007) or equal o 115 VAC, 50/60 Hz o Maximum Current Draw: 4.7 A (60Hz) o Minimum Cooling Capacity: 3820 W (13,000 BTU/hr.). 4.2 quart/min o ICE Cooling Capacity: 1420 W (4840 BTU/hr.), 1.1 qt/min o Three (3) gallon tank capacity

3.2.9

• Regulator / Flow Meter w/ hose o 0-25 LPM o 0-4,000 psi o Minimum 6 ft. hose length

3.2.10

• Wheeled Cart for Power Supply and Wire Feeder o Miller Electric MIGRunner (Miller part number 195445) or equal o Compatible with Miller Electric 450MPa or equal power supply and Miller Electric

D-74 MPa Plus and S-74 MPa Plus wire feeders or equal

3.2.11

• U-Groove Drive Roll Kit o Welder Supply Company (part number 079599) or equal o 0.045” U-Groove Rolls o Compatible with Miller Electric XR-D Control Feeder or equal

3.2.12

• All-Wire Dual Groove Drive Roll Kit o Miller Electric (part number 136135) or equal o 0.030 – 0.0625 inch wire size o Compatible with Miller Electric XR-D Control Feeder or equal

3.2.13

• Wire Drive Roll Kit o Miller Electric (part number 151026) or equal o 60/70 series, .035” V-GR 4 Rolls o Compatible with Miller Electric XR-D Control Feeder or equal

3.2.14

• Wire Drive Roll Kit o Miller Electric (part number 151070) or equal o 60/70 series, .045” UC-GR 4 Rolls o Compatible with Miller Electric XR-D Control Feeder or equal

3.2.15

• Plasma Cutter o Hypertherm Powermax 125 Plasma Cutter #059536 or equal

Input Voltage / Current: 480 V AC, 3 phase input power, 50 Hertz, 31A @ 21.9kW.

o Output Voltage / Current: 175 VDC Minimum 30 Amps-125 Amps Maximum Output with open current voltage of 318 - 322 VDC.

o Maximum Dimensions not to exceed 24”D x 11”W x 20”H.

o Compatible for use with clean, dry, oil-free air or nitrogen.

o Minimum 10’ power supply cable.

o Minimum 25’ hand torch reach.

o 210 – 260 I/Min gas or air flow rate per PSI required for operations listed.

o 60 – 85 PSI gas or air flow rate per I/Min required for operations listed.

o Capable of Severance Cutting from .125” to 2.25”.

o Capable of Piercing material from .125” to 1”.

o Must be compatible for use with Hypertherm Duramax 125 Plasma Torch

#059492 currently in use on Anniston Army Depot.

o Must be CSA-certified for use in the United States of America.

Minimum three (3) year Manufacturer’s Warranty on Plasma Power Source and one (1) year Manufacturer’s Warranty on Plasma Torch.

3.2.16

• Plasma Torch o Hypertherm Duramax 125 Plasma Torch #059492 or equal o Input Voltage / Current: 480 V AC, 3 phase input power, 50 Hertz, 31A @ 21.9kW.

o Output Voltage / Current: 175 VDC Minimum 30 Amps-125 Amps Maximum

Output with open current voltage of 318 - 322 VDC.

o Maximum Dimensions not to exceed 24”D x 11”W x 20”H.

o Compatible for use with clean, dry, oil-free air or nitrogen.

o Minimum 25’ with 82 – 88 degree hand torch reach.

o 210 – 260 I/Min gas or air flow rate per PSI required for operations listed.

o 60 – 85 PSI gas or air flow rate per I/Min required for operations listed.

o Capable of Severance Cutting from .125” to 2.25”.

o Capable of Piercing material from .125” to 1”.

o Must be CSA-certified for use in the United States of America.

o Compatible with Hypotherm Powermax 125 Plasma Cutter #059536 units and accessories currently in use on Anniston Army Depot.

Minimum one (1) year Manufacturer’s Warranty on Plasma Torch.

3.3 Warranty Service

• Contractor shall provide its best commercial warranty.

• Contractor shall respond to a request for warranty repairs within 24 hours and provide the required repairs within 48 hours unless the Contracting Officer agrees to another period of performance.

• Any repair that must be repeated within 90 days will be made at no expense to the Government.

3.4 Equipment Location. Equipment to be delivered to Building 458.

3.5 Environmental Compliance. The equipment provided under this contract shall meet all applicable Environmental Protection Agency (EPA) regulations and/or Alabama Department of Environmental Management requirements in effect on the date of the contract. These regulations apply in part to the emission of hazardous pollutants to the environment or human health and shall be adhered to during the service, transportation, storage and operation of the equipment.

4.0 Acceptance.

4.1 Conformance. The Welding Power Supplies and Ancillary Equipment shall meet the requirements of this specification. The Government reserves the right to, at any time during the contract period, require proof of such conformance or to inspect the unit to determine compliance with the requirements of these specifications.

4.2 Performance Test. Upon completion of minor assembly and set up by Government employees, the Contractor shall demonstrate each unit’s ability to meet the performance requirements in accordance with section 3.2. During these tests, the contractor shall demonstrate proper operation of all controls, functions and features. The Government will provide the components to be tested. All tests must be witnessed by the ANAD Contracting Officer or Contracting Officer’s Representative. Should a malfunction or failure occur during any test, the contractor will correct the problem and repeat the entire test from start to finish.

4.3 Acceptance. The Government shall accept the equipment only after the contractor successfully completes the requirements of paragraphs 4.1 and 4.2 above and provides all training and documentation required herein. Final acceptance will be at Anniston Army Depot.

Upon acceptance of all items described above, the Contractor shall submit a completed DD Form 250 for signature by the ANAD Contracting Officer, as final acceptance of the equipment required by this specification (see solicitation for form and instruction).

5.0 Delivery.

5.1 Delivery. The Contractor shall be responsible for delivering the Welding Power Supplies and Ancillary Equipment to Building 458 at Anniston Army Depot. Delivery Hours are: 8:00 AM – 3:30 PM, Monday – Thursday.

6.0 Content. Contractor will supply operating manuals. The provided manuals shall include at a minimum the following: operating instructions, maintenance instructions, spare parts lists and catalogs. In addition, any other documents normally furnished with the equipment shall be provided. All documentation shall be furnished in the English language. The documentation shall meet the requirements of the following paragraph.

6.1 Operating Instructions. Operating instructions shall include detailed information and instruction covering all equipment controls and operation.