Statement of Work and Specifications.pdf

Statement of Work

1.0 Requirement:

The awarded contractor shall provide timely delivery of Government requested material to the address provided below unless otherwise specified by the Government. The Government is procuring 3D metal printer, 3D Scanner and General Accessories. Additionally, the awarded contractor shall provide wide access to self-paced learning/training portal for designing and printing composite parts.

2.0 Objective:

The objective of this purchase contract is to acquire a large format industrial size metal 3D printer and 3D scanner to produce parts and manufacture at the point of need precisely and efficiently to produce components in an enduring contested logistics environment. The 3D printer will afford rapid response to emerging technologies and extensively reduce turnaround times and drastically reducing costs. The metal 3D printer, 3D scanner, and general accessories will support manufacturing, modifying, and maintaining critical assets.

3.0 3D Metal Printer

3.1 The 3D printer must possess the following features and specifications:

3.1.1. The offeror's proposal must address, each of the following features and capabilities enumerated below and listed in the 3D printer Specifications specified in the attachment 1. The proposal must address each by either stating the proposed system's specification or by narrative description. Note that a blanket statement that the proposed solution meets the technical requirements listed in the solicitation is insufficient.

3.1.2. Must meet or exceed the specifications specified in attachment 1. Metal 3D Printer (Quantity: 1 Set)

4.0 3D Scanner

4.1. The 3D Scanner must possess the following features and specifications:

4.1.1 The offeror's proposal must address, each of the following features and capabilities enumerated below and listed in the 3D Scanner Specifications table following. The proposal must address each by either stating the proposed system's specification or by narrative description. Note that a blanket statement that the proposed solution meets the technical requirements listed in the solicitation is insufficient.

4.1.2. Must meet or exceed the specifications in attachment 2. 3D Scanner (Quantity: 1 Set)

5.0 General Accessories

5.1 General Accessories must possess the following features and specifications:

5.1.1 The offeror's proposal must address, each of the following features and capabilities enumerated below and listed in the General Accessories Specifications specified in the attachment 3. The proposal must address each by either stating specifications or by narrative description. Note that a blanket statement that the proposed solution meets the technical requirements listed in the solicitation is insufficient.

5.1.2 Must meet or exceed the specifications in attachment 3. General Accessories (Quantity: 1 Lot)

Attachment 1------ 3-D Metal Printer (Qty: 1 Set)

Ref No. Description Specifications Qty

Acceptable Variance

1 Production size 300 x 300 x 300 mm N/A +/–1.0

2 Certificate

•CE (Conformité Européenne) •TUV (Technischer Überwachungsverein) •Certificate of Direct Production Confirmation in Korea

One(1) copy, respectively N/A

3 Laser Type Yb Fiber (IPG) 500W x 2 (Dual laser operation type) N/A N/A

4 Production accuracy ±0.1- 0.2% with ±50 μm or less N/A +/–1.0

5 Scan speed Max 7.0m/s N/A +/–1.0

Nitrogen gas or Argon gas Supply

This is a requirement to operate the 3-D printer and prevents fire hazards. 175 L N/A

7 Power output 220VAC 3-Phase, 50A N/A N/A

8 Lamination thickness 20um-100um (Basic 32um) N/A +/–1.0

Range of Temperature for Operation from 50°F (10°C) to 80°F (27°C) N/A +/–1.0

10 Maraging Steel Powder N/A 200kg N/A

11 Aluminum Powder N/A 100kg N/A

SUS316L Powder (Stainless Steel) N/A 100kg N/A

13 Printing Method Powder Bed Fusion (PBF) N/A N/A

PMS automatic sieving machine

•Automated Feed Control System, •1.5kw Ring Blower Suction Speed Control,

• Ultrasonic, •Single Phase AC 208(60Hz), 10A

1 each N/A

PMS manual sieving machine

•Powder Supply Method: Manual, •Single Phase AC 208(60Hz), 5A 2 each N/A

16 Manual End user operator and maintenance manuals (paper or electronic) (English and Korean)

1 copy N/A

Acceptable Variance

17 Operating System (OS) End user Operating System (OS) in English 1 each

18 PCD 300 powder cleaner •Volume Size : 300 x 300 x300mm •Turn/Tilt Axis: Servo Motor , 12.1 inch Touch Panel •Single Phase AC 208V(60Hz), 10A

3 each +/–1.0

19 Explosion-proof vacuum cleaner

•Dimensions : 50x63x136h /62kg •Max air flow : 215m3/h •Max waterlift : 2,250 mmH2O , •Power : 1.1Kw

3 each +/–1.0

20 Heat treatment chamber AC 208V 3 phase(60Hz) / 13.6A 1 each N/A

21 Metal fire extinguisher

•Agent Weight: 13kg •Charging Pressure: 9.8 kg/cm² •Discharge Time: 25 seconds •Discharge Range: 3~4 m

5 each N/A

22 GAS SAFE Line •GAS SAFE Line will be connected to gas (Nitrogen or Argon) cylinder.

1 each N/A

23 Automatic Voltage Regulator

AC 208V 3 phase / 50A 1 each N/A

Motorized /Electric Rotational Table

•Weight to withstand: 20kg (centrical) •Power: 100-240V 50/60 Hz •End User Operating Instructions and Troubleshooting instructions (Paper or Electronic) (English and Korean)

1 each +/–1.0

25 3 D Printer Maintenance Warranty

3 Years N/A N/A

Software/Hardware Warranty

1 Year N/A N/A

27 3D Printer Training 6 Days N/A N/A

Attachment 2----- 3-D Scanner (1 Set)

Acceptable Variance

1 Light source 2-Camera/1-Projector type BLUE LED N/A N/A

2 Scan Points 8 million pixel N/A N/A

3 Working Area 100 x 70 ~ 500 x 370mm N/A +/–1.0

4 Cable Fiber Optic Cable (10-Giga Ethernet) N/A N/A

5 Walking Distance (mm) 490 N/A +/–1.0

6 Camera Resolution 8 million pixel N/A N/A

7 Product Size 340 x 240 x 83 mm N/A +/–1.0

8 Triple Scan Function Should be included N/A N/A

Certified inspection report in accordance with VDI 2634 Should be included N/A N/A

10 Manual End user operator and maintenance manuals (paper or electronic) (English and Korean)

N/A N/A

11 Software 3D scanner Software with inspection functions N/A N/A

12 1 set of lenses 170 and 500mm 1 set N/A

13 Moving Stand

•Arm length : 800mm •Horizontal Arm Length : 750mm •Minimum Working Height : 560mm •Maximum Working Height : 1820mm •Stand Base Dimension : 850 x 540 mm •Stand Height : 1900mm •Stand Weight : 34kg •Maximum Load Capacity : 5-10 kg

1 each +/–1.0

Geomagic DesignX Reverse engineering SW

•Dongle Activation •1 year Maintenance warranty •2 Days Collective Training •5 Days Practice Training

N/A N/A

15 SolidWorks CAD SW •Standard •2 Days Collective Training

1 each N/A

Acceptable Variance

16 Operating Laptop with ZEISS Inspect Suite (Inspection S/W)

The laptop shall be programmed for operation of 3D scanner.

1 each N/A

17 3-D Scanner Training 3 days N/A N/A

Attachment 3------ General Accessories (Qty: 1 Lot)

Acceptable Variance

1 Dust collector table •1370 x 750 x 1500 mm 1 each +/–1.0

2 Transformer General 9 each N/A

Desiccator for material storage Internal capacity: 590 x 620 x 765 mm 1 each +/–1.0

4 Post-processing tool set

Tool set shall include at least following items:

•File set •Chisel set •Vise set •Vise pliers set •Cordless grinder •Air gun set •Diamond file saw •Pipe rope saw •Triangle hammer •Work gloves •Safety glasses

1 set N/A