A03 - DRAWINGS(1).pdf

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DESIGN APPROVAL

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MATL ENGR

DESIGN ACTIVITYCONTRACT NUMBER

CONTRACTOR

ENGINEER QUALITY ENGINEER

MODELED BY

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12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

2001-02-07R. DELLICKER

2001-02-07L. CICHUKI

L. CICHUKI

L. CICHUKI

2000-06-14N. PINEDA

N. PINEDA

THIRD ANGLE PROJECTION

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

SMALL AND

MEDIUM CALIBER

WEAPON SYSTEMS

AND COMPONENTS

AND ACCESSORIES

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

PART NO. 12993884

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

NSN

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

REFERENCE TO GAGE PART NO.

(WHEN REQUIRED)

OR DESCRIPTION OF CHARACTERISTIC

(OPTIONAL)

REV

STATUS

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NOTES:

1. MIL-STD-1916 APPLIES.

2. QUALITY ASSURANCE PROVISIONS.

2.1. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT, THE CONTRACTOR IS

RESPONSIBLE FOR THE PERFORMANCE OF ALL INSPECTION REQUIREMENTS

SPECIFIED HEREIN AND ON THE APPLICABLE DRAWING(S).

2.2. CHARACTERISTICS AND INSPECTION REQUIREMENTS ARE IDENTIFIED ON

THE APPLICALE DRAWING(S) AS FOLLOWS:

DISTRIBUTION STATEMENT A. APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

METHOD OF INSPECTION:

C - STANDARD MEASUREMENT & TEST EQUIPMENT

S - SPECIAL TEST EQUIPMENT

V - VISUAL

W - CERTIFICATE OF CONFORMANCE

Y - CERTIFIED TEST REPORT

Z - TEST METHODS AND PROCEDURES

VERIFICATION LEVEL PER MIL-STD-1916

WHEN NO SAMPLING IS ALLOWED, 100%

INSPECTION IS PERFORMED, AND THE

VERIFICATION LEVEL IS INDICATED AS "0"

CHARACTERISTIC NUMBER:

1 THRU 99 - CRITICAL

101 THRU 199 - MAJOR

201 THRU 299 - MINOR

301 THRU 399 - SPECIAL TEST METHOD /

SPECIAL SAMPLING PLAN

401 THRU 499 - CERTIFICATION REQUIREMENT

501 THRU 599 - DEFINED TEST METHOD

DESIGN ACTIVITY

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12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

2.3. INSPECTION PROCEDURES.

2.3.1. FIRST ARTICLE TEST/INSPECTION. UNLESS WAIVED BY THE USG (UNITED STATES GOVERNMENT), A FIRST ARTICLE IS REQUIRED. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT, THE FIRST ARTICLE SHALL CONSIST OF FIVE (5) UNITS OF PRODUCT. FOR EACH UNIT OF PRODUCT, AS APPLICABLE, ALL PARTS, ALL SUBASSEMBLIES, AND THE FINAL ASSEMBLY SHALL UNDERGO FIRST ARTICLE TEST/INSPECTION. ACCEPTANCE SHALL BE BASED ON CONFORMANCE TO ALL APPLICABLE REQUIREMENTS SPECIFIED HEREIN AND ON APPLICABLE DRAWINGS. FIRST ARTICLE TEST/INSPECTION REPORTS SHALL INCLUDE A DOCUMENTED LISTING OF ALL APPLICABLE REQUIREMENTS AND

TEST/INSPECTION RESULTS FOR EACH OF THE FIVE UNITS OF PRODUCT.

2.3.1.1. WITH REGARD TO AS-MOLDED CHARACTERISTICS, UNLESS OTHERWISE SPECIFIED IN THE CONTRACT OR ON THE APPLICABLE DRAWING, THE FIRST ARTICLE FOR EACH MOLD (SEE EXAMPLE OF MULTI-CAVITY MOLD IN FIGURE 1 BELOW) SHALL CONSIST OF FIVE (5) PARTS FROM ONE (1) MOLD CAVITY AND ONE (1) PART FROM EACH OF ANY REMAINING MOLD CAVITIES (IF APPLICABLE); FURTHERMORE, IF A MOLD(S) IS REWORKED, ALTERED, OR REPAIRED, THEN A NEW FIRST ARTICLE SHALL BE SUBMITTED. THE USG SHALL DETERMINE ANY MODIFICATIONS TO THE FIRST ARTICLE TEST/INSPECTION. A MOLD CAVITY IS THE NEGATIVE OF THE ITEM THAT IS BEING PRODUCED BY THE CAVITY. WHEN THE NEGATIVE IS FILLED WITH THE DESIRED MATERIAL, THE ITEM (E.G., PART, WAX PATTERN) IS PRODUCED. MOLDS SHALL BE RUN FULLY AND SHALL BE REPRESENTATIVE OF PRODUCTION. IF SPECIFIED IN THE CONTRACT, AND THE FIRST ARTICLE TEST/INSPECTION IS SUCCESSFUL, THEN

ANY EXTRA MOLDED PARTS MAY BE INCORPORATED INTO PRODUCTION QUANTITIES.

DISTRIBUTION STATEMENT A. APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

FIGURE 1. EXAMPLE OF MULTI-CAVITY MOLD AND RELEVANT FEATURES.

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12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

DISTRIBUTION STATEMENT A. APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

2.3.1.2. FOR CAST PARTS, THE FIRST ARTICLE SHALL CONSIST OF FIVE (5) UNITS OF PRODUCT. IF PATTERNS (E.G., WAX PATTERNS) WERE CREATED FOR THE CASTING USING A MOLD(S), THEN THE INSPECTION DATA FOR THESE PATTERNS SHALL ALSO BE PROVIDED IN ACCORDANCE WITH NOTE 2.3.1.1.

2.3.1.3. IN ACCORDANCE WITH USG APPROVED AIE (ACCEPTANCE INSPECTION EQUIPMENT), ANY AIE WITH A QUANTITATIVE METHOD (E.G., GAGE, CMM) SHALL YIELD QUANTITATIVE DATA, AND ANY AIE WITH A QUALITATIVE METHOD (E.G., GO/NO-GO GAGE) SHALL YIELD QUALITATIVE DATA (E.G., PASS/FAIL). IN ADDITION, DATA

FOR EACH CHARACTERISTIC SHALL BE REPORTED SEPARATELY.

2.3.1.4. CERTIFICATES OF CONFORMANCE, CERTIFIED TEST REPORTS, ALL APPLICABLE SPECIFICATIONS, AND TEST METHODS AND PROCEDURES ARE REQUIRED AS

SPECIFIED ON EACH APPLICABLE DRAWING.

2.3.2. LOT ACCEPTANCE TESTING/INSPECTION.

2.3.2.1. UNLESS OTHERWISE SPECIFIED, 100% INSPECTION SHALL APPLY TO CRITICAL CHARACTERISTICS.

2.3.2.2. IN ACCORDANCE WITH USG AIE, ANY AIE WITH A QUANTITATIVE METHOD (E.G., GAGE, CMM) SHALL YIELD QUANTITATIVE DATA, AND ANY AIE WITH A QUALITATIVE METHOD (E.G., GO/NO-GO GAGE) SHALL YIELD QUALITATIVE DATA (E.G., PASS/FAIL). QUANTITATIVE DATA FOR EACH CHARACTERISTIC SHALL BE REPORTED SEPARATELY. QUALITATIVE DATA FOR EACH CHARACTERISTIC MAY BE REPORTED AS A GROUP, UNLESS A NONCONFORMANCE OCCURS, WHICH SHALL THEN BE

RECORDED SEPARATELY.

2.3.2.3. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT OR ON THE APPLICABLE DRAWING, CHARACTERISTICS WITHOUT USG APPROVED AIE ARE SUBJECT TO CONTROL UNDER THE CONTRACTOR'S QUALITY PROGRAM OR INSPECTION SYSTEM AND MAY BE SUBJECT TO USG REVIEW FOR THE DURATION OF THE CONTRACT.

2.3.2.4. CERTIFICATES OF CONFORMANCE, CERTIFIED TEST REPORTS, ALL APPLICABLE SPECIFICATIONS, AND TEST METHODS AND PROCEDURES ARE REQUIRED AS

SPECIFIED ON EACH APPLICABLE DRAWING.

2.4. WORKMANSHIP. IN ADDITION TO THE REQUIREMENTS OF APPLICABLE ITEM SPECIFICATIONS, PARTS, ASSEMBLIES, SUBSYSTEMS, AND SYSTEMS SHALL BE VISUALLY EXAMINED TO DETERMINE COMPLIANCE WITH THE FOLLOWING REQUIREMENTS: THE QUALITY OF WORKMANSHIP SHALL NOT ADVERSELY AFFECT SAFETY, FUNCTION, PERFORMANCE, SERVICEABILITY, INTERCHANGEABILITY, AND APPEARANCE. COMPLETED PARTS AND ASSEMBLIES SHALL NOT EXHIBIT DEFECTIVE MATERIAL OR PROCESSING SUCH AS SEAMS, LAPS, LAMINATIONS, CRACKS, FINS, EXTRANEOUS MATERIAL, VISIBLE STEPS OR IRREGULARITIES, SHARP EDGES, NICKS, SCRATCHES, BURRS, TOOL SCORES AND GOUGES, DEFORMATIONS, MISSING OPERATIONS, IMPROPER ASSEMBLY, MISSING PARTS, STAINS, CORROSION, NON-SPECIFIED OXIDATION (RUST), OR UNAUTHORIZED SALVAGING OPERATIONS (E.G., HAMMERING TO SHAPE, REPAIR BY WELDING, STRAIGHTENING, BENDING, ETC.) UNLESS OTHERWISE SPECIFIED.

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4 OF 10N/AN/A

12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

2.5. CTR (CERTIFIED TEST REPORT). IF REQUIRED ON THE DRAWING, THEN THE CONTRACTOR SHALL MAKE AVAILABLE TO THE USG A CTR FOR EACH LOT OF PARTS, ASSEMBLIES SUBSYSTEMS, AND SYSTEMS BY LOT NUMBER PRIOR TO ACCEPTANCE. IF SPECIFIED IN THE CONTRACT, THEN A CTR SHALL BE PROVIDED. A CTR IS IN ADDITION TO, AND NOT IN LIEU OF, ANY RIGHTS OF THE USG UNDER CONTRACT OR LAW. A CTR MAY BE USED AS AN ELEMENT INCIDENT TO, BUT SHALL NOT BE USED AS THE SOLE BASIS FOR, USG ACCEPTANCE OF THE CONTRACT ITEM(S), UNLESS SO INDICATED IN THE TECHNICAL DOCUMENTATION OR CONTRACT. UNLESS SPECIFIED IN THE APPLICABLE SPECIFICATIONS, TESTING SHALL BE CONDUCTED PRIOR TO ANY OPERATIONS THAT MIGHT AFFECT RESULTS. AS A MINIMUM, A CTR SHALL CONTAIN THE FOLLOWING:

2.5.1. NAME OF COMPANY AND DATE.

2.5.2. IF NOT ON THE CTR, THEN ALL OF THE FOLLOWING SHALL BE ADDED (E.G., COVER LETTER, DOCUMENT CONTROL SYSTEM): THE USG CONTRACT NUMBER(S), PURCHASE ORDER NUMBER (IF APPLICABLE), NATIONAL STOCK NUMBER (IF APPLICABLE), AND USG DRAWING NUMBER WITH REVISION IDENTIFIED.

2.5.3. COMPLETE NOMENCLATURE OF SUPPLIES, TOGETHER WITH LOT NUMBER OR OTHER IDENTIFICATION. THE QUANTITY IN EACH LOT OR SHIPMENT SHALL BE GIVEN.

2.5.4. ALL INSPECTIONS AND TESTS (E.G., MATERIAL, PROCESSES, PERFORMANCE, FUNCTIONAL, ETC.) SHALL BE RECORDED IN THE CTR. THE CTR SHALL IDENTIFY EACH LOT SUBMITTED FOR ACCEPTANCE BY LOT NUMBER, THE SPECIFICATION OR DRAWING, REVISION AND DATE, GRADE OR TYPE AS APPLICABLE, NUMBER OF SPECIMENS TESTED, SPECIFIED CHARACTERISTICS AND REQUIREMENTS, AND ACTUAL RESULTS OBTAINED.

2.5.5. REPORTS OF THE RAW MATERIAL PRODUCER'S CHEMICAL, MECHANICAL, AND PHYSICAL ANALYSES.

2.5.6. IF NOT ON THE CTR, THEN A STATEMENT SHALL BE ADDED (E.G., COVER LETTER, DOCUMENT CONTROL SYSTEM) AS FOLLOWS, CERTIFYING THAT THE MATERIAL MEETS

ALL REQUIREMENTS OF THE CONTRACT:

"THE UNDERSIGNED, INDIVIDUALLY, AND AS THE AUTHORIZED REPRESENTATIVE OF THE CONTRACTOR, WARRANTS AND REPRESENTS THAT ALL THE INFORMATION SUPPLIED ABOVE IS TRUE AND ACCURATE. THE MATERIAL COVERED BY THIS CERTIFICATE CONFORMS TO ALL CONTRACT REQUIREMENTS (INCLUDING BUT NOT LIMITED TO THE DRAWINGS AND SPECIFICATIONS). THE INSPECTION AND TEST RESULTS AND THE ANALYSES APPEARING HEREIN ARE TRUE AND ACCURATE, AND THIS CERTIFICATE IS MADE FOR THE PURPOSE OF INDUCING PAYMENT AND WITH KNOWLEDGE THAT THE INFORMATION AND CERTIFICATION MAY BE USED AS A BASIS FOR PAYMENT."

2.5.7. SIGNATURE, DATE OF SIGNATURE, AND TYPED/PRINTED NAME AND TITLE OF CERTIFYING OFFICIAL.

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5 OF 10N/AN/A

12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

2.6. COC (CERTIFICATE OF CONFORMANCE). A COC IS REQUIRED FOR MILITARY STANDARD AND COMMERCIAL STANDARD ITEMS, SUPPORTED BY INSPECTION AND TEST DATA, MATERIAL ANALYSES, OR CERTIFICATION FROM THE RAW MATERIAL PRODUCER OR PROCESSOR, AND SHALL BE MADE AVAILABLE TO THE USG FOR SPECIFICATIONS COVERING RAW MATERIAL, PROCESSED MATERIAL, AND PROCESSES. A COC SHALL BE PROVIDED TO THE USG PRIOR TO ACCEPTANCE. THIS IS IN ADDITION TO, AND NOT IN LIEU OF, ANY RIGHTS OF THE USG UNDER CONTRACT OR LAW. A COC MAY BE USED AS AN ELEMENT INCIDENT TO, BUT SHALL NOT BE USED AS THE SOLE BASIS FOR, USG ACCEPTANCE OF THE CONTRACT ITEM(S), UNLESS SO INDICATED IN THE TECHNICAL DOCUMENTATION OR CONTRACT. AS A MINIMUM, A COC SHALL CONTAIN THE FOLLOWING:

2.6.1. NAME OF COMPANY AND DATE.

2.6.2. IF NOT ON THE COC, THEN ALL OF THE FOLLOWING SHALL BE ADDED (E.G., COVER LETTER, DOCUMENT CONTROL SYSTEM): THE USG CONTRACT NUMBER(S), PURCHASE ORDER NUMBER (IF APPLICABLE), NATIONAL STOCK NUMBER (IF APPLICABLE), AND USG DRAWING NUMBER WITH REVISION IDENTIFIED.

2.6.3. COMPLETE NOMENCLATURE OF SUPPLIES, TOGETHER WITH LOT NUMBER OR OTHER IDENTIFICATION. THE QUANTITY IN EACH LOT OR SHIPMENT SHALL BE GIVEN.

2.6.4. IF NOT ON THE COC, THEN A STATEMENT SHALL BE ADDED (E.G., COVER LETTER, DOCUMENT CONTROL SYSTEM) AS FOLLOWS, CERTIFYING THAT THE MATERIAL MEETS

ALL REQUIREMENTS OF THE CONTRACT:

"I CERTIFY THAT ON ___________ [INSERT DATE], THE ___________ [INSERT CONTRACTOR'S NAME] FURNISHED THE SUPPLIES OR SERVICES CALLED FOR BY CONTRACT NO. ___________ VIA ___________ [CARRIER] ON ___________ [IDENTIFY THE BILL OF LADING OR SHIPPING DOCUMENT] IN ACCORDANCE WITH ALL APPLICABLE REQUIREMENTS. I FURTHER CERTIFY THAT THE SUPPLIES OR SERVICES ARE OF THE QUALITY SPECIFIED AND CONFORM IN ALL RESPECTS WITH THE CONTRACT REQUIREMENTS, INCLUDING SPECIFICATIONS, DRAWINGS, PRESERVATION, PACKAGING, PACKING, MARKING REQUIREMENTS, AND PHYSICAL ITEM IDENTIFICATION (PART NUMBER), AND ARE IN

THE QUANTITY SHOWN ON THIS OR ON THE ATTACHED ACCEPTANCE DOCUMENT."

2.6.5. SIGNATURE, DATE OF SIGNATURE, AND TYPED/PRINTED NAME AND TITLE OF CERTIFYING OFFICIAL.

2.7. IF SPECIAL TEST EQUIPMENT IS IDENTIFIED FOR A CHARACTERISTIC, THEN EQUIPMENT CONFORMING TO THAT IDENTIFIED SHALL BE USED, UNLESS AN ALTERNATE IS

APPROVED BY THE CURRENT DESIGN ACTIVITY.

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6 OF 10N/AN/A

12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

2.8. 301 THRU 399 - SPECIAL TEST METHOD / SPECIAL SAMPLING PLAN:

2.8.1. STM (SPECIAL TEST METHOD). A DRAWING MAY IDENTIFY AN STM THAT IS UNIQUE TO THE DRAWING. AT A MINIMUM, AN STM SHALL SPECIFY A SAMPLE SIZE, A TEST PROCEDURE OR A GUIDANCE DOCUMENT DETAILING THE TEST PROCEDURE, AND REJECTION CRITERIA. ALL DATA COLLECTED AS A RESULT OF PERFORMING AN STM SHALL

BE SUBMITTED IN THE FORM OF A CTR AS DEFINED HEREIN.

2.8.2. SPECIAL SAMPLING PLAN. A DRAWING MAY IDENTIFY A SPECIAL SAMPLING PLAN IN LIEU OF MIL-STD-1916.

2.9. 501 THRU 599 - DTM (DEFINED TEST METHOD).

2.9.1. ALL DATA COLLECTED AS A RESULT OF PERFORMING A DTM SHALL BE SUBMITTED IN THE FORM OF A CTR AS DEFINED HEREIN. IF A VERIFICATION LEVEL PER MIL-STD-1916 IS IDENTIFIED IN THE CHARACTERISTIC, THEN IT SHALL SUPERSEDE ANY SAMPLE SIZE NOTED IN THE DTM.

2.9.2. TEST SPECIMENS SHALL BE PREPARED FROM ACTUAL PRODUCTION ITEMS (E.G., FINAL PRODUCT, ASSEMBLY, PARTS) OF THE SAME KIND AND FINISH AND FROM THE SAME PRODUCTION LOT. SCRAPPED/REJECTED ITEMS OF THE SAME KIND AND FINISH AND FROM THE SAME PRODUCTION LOT THAT HAVE BEEN REJECTED FOR A CAUSE(S)

UNRELATED TO THE TEST BEING PERFORMED MAY BE USED AS TEST SPECIMENS.

2.9.3. TEST SPECIMENS MAY BE REUSED TO SATISFY MULTIPLE DTM'S, AS LONG AS THE CONDITION OF THE TEST SPECIMENS WILL NOT ADVERSELY AFFECT THE TEST BEING

PERFORMED.

2.9.4. IF SPECIFIED IN THE CONTRACT, APPROVED BY THE CURRENT DESIGN ACTIVITY, OR ALLOWED BY APPLICABLE SPECIFICATIONS/DRAWINGS, THEN ALTERNATE TEST SPECIMENS (E.G., TEST PANELS, COUPONS) MAY BE USED IN LIEU OF ACTUAL PRODUCTION ITEMS. TEST COUPONS SHALL BE OF THE SAME ALLOY SERIES AS PRODUCTION ITEMS, SHALL BE HEAT TREATED IN THE SAME MANNER AS PRODUCTION ITEMS, AND SHALL HAVE THE SAME SURFACE FINISH AS PRODUCTION ITEMS. TEST PANELS SHALL BE DEFINED AS OFF-THE-SHELF TEST SUBSTRATES THAT ARE CLEAN, CONSISTENT, CONVENIENT AND ECONOMICAL AND THAT ARE USED TO MINIMIZE METAL VARIABILITY IN METAL COATING TESTS. AN RFV (REQUEST FOR VARIANCE) IS NOT REQUIRED TO OBTAIN APPROVAL TO USE ALTERNATE TEST SPECIMENS. A REQUEST FOR APPROVAL TO USE ALTERNATE TEST SPECIMENS MAY BE SUBMITTED VIA MEMORANDUM, E-MAIL, OR OTHER ACCEPTABLE MEANS TO THE USG CONTRACTING OFFICER, WHO WILL THEN SUBMIT THE

REQUEST TO THE CURRENT DESIGN ACTIVITY.

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12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

2.9.5. IF REQUIRED ON THE APPLICABLE DRAWING, THEN THE FOLLOWING DTM'S SHALL APPLY:

501 - HARDNESS. FIVE (5) TEST SPECIMENS SHALL BE SELECTED AT RANDOM FROM EACH HEAT TREATMENT BATCH. UNLESS OTHERWISE SPECIFIED ON THE APPLICABLE DRAWING, TESTING SHALL BE PERFORMED IN ACCORDANCE WITH ASTM E18. EACH HEAT TREATMENT BATCH SHALL BE IDENTIFIED AND REMAIN SEGREGATED, UNTIL ALL TESTS ARE COMPLETED. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED. A HEAT TREATMENT BATCH IS DEFINED AS TEST SPECIMENS THAT HAVE BEEN HEAT TREATED AT THE SAME TIME IN THE SAME FURNACE AND QUENCH BATH FOR ALL THE PHASES OF THE HEAT TREATMENT PROCESS.

502 - SALT SPRAY TEST. FIVE (5) TEST SPECIMENS SHALL BE SELECTED AT RANDOM FROM EACH LOT. THE TEST SHALL BE PERFORMED AS SPECIFIED ON THE APPLICABLE DRAWING. PHOSPHATE TEST PROCEDURES AND EQUIPMENT SHALL HAVE THE PRIOR APPROVAL OF THE USG. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

503 - COATING WEIGHT/THICKNESS. FIVE (5) TEST SPECIMENS SHALL BE SELECTED AT RANDOM FROM EACH BATCH. THE TEST SHALL BE PERFORMED AS SPECIFIED ON THE APPLICABLE DRAWING. PHOSPHATE TEST PROCEDURES AND EQUIPMENT SHALL HAVE THE PRIOR APPROVAL OF THE USG. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL

BE REJECTED.

504 - SUPPLEMENTARY OIL TREATMENT SALT SPRAY TEST. THE TEST SHALL BE PERFORMED FOR FIRST ARTICLE AND AT LEAST SEMI-MONTHLY DURING PRODUCTION.

THREE (3) TEST SPECIMENS FROM EACH PROCESSING TANK OR DISPENSER SHALL BE PREPARED AND TESTED IN ACCORDANCE WITH EITHER MIL-PRF-3150 OR MIL-PRF-16173.

THE CONTRACTOR SHALL MONITOR AND DOCUMENT TANK QUALITY TO ENSURE CONFORMANCE.

505 - CASE DEPTH. THREE (3) TEST SPECIMENS SHALL BE SELECTED AT RANDOM FROM EACH DAY'S PRODUCTION FROM EACH CARBURIZING FURNACE OR SALT POT USED.

DEFINITIONS AND TESTS PER MIL-W-13855 APPLY. UNLESS OTHERWISE SPECIFIED ON THE APPLICABLE DRAWING, "CASE DEPTH" IN ITS ENTIRETY SHALL REFER TO TOTAL

CASE DEPTH. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

506 - PRIMER DRY FILM THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072. IF ANY

TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

507 - PRIMER ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072. TESTING SHALL BE PERFORMED DAILY, AND ASTM D3359 METHOD B PASS/FAIL CRITERIA SHALL APPLY. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

508 - CARC DRY FILM THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072. IF ANY TEST

SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

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12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

509 - CARC SOLVENT WIPE. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072. IF ANY TEST

SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

510 - CARC ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

511 - PRIMER / CARC CORROSION RESISTANCE. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH MIL-DTL-53072.

IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

512 - PHOSPHATE COATING SUPPLEMENTARY OIL TREATMENT SALT SPRAY TEST. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH

MIL-DTL-16232. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

513 - HYDROGEN EMBRITTLEMENT RELIEF TEST. ADEQUACY OF THE HYDROGEN EMBRITTLEMENT RELIEF TREATMENT SHALL BE DEMONSTRATED IN ACCORDANCE WITH ASTM F519, USING TYPE 1a TEST SPECIMEN. THE FREQUENCY SHALL BE EVERY 120 DAYS UNLESS OTHERWISE INDICATED IN THE APPLICABLE SPECIFICATION. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

514 - CASTING INSPECTION. SAMPLING SHALL BE IN ACCORDANCE WITH SAE AMS2175 UNLESS OTHERWISE SPECIFIED. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL

BE REJECTED.

515 - SMUT TEST. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH MIL-DTL-13924. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

516 - CADMIUM PLATING THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS-QQ-P-416. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

517 - CADMIUM PLATING ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS-QQ-P-416. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

518 - CADMIUM PLATING CORROSION RESISTANCE. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS-QQ-P-416. IF ANY

TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

SCALE UNIT WT SHEET

DRAWING SIZE B

FORMAT: B_TACOM_ENG_1_0

4 3 2 1

A

B

A

B

DWG NO.

9 OF 10N/AN/A

12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

519 - CADMIUM PLATING EMBRITTLEMENT RELIEF TEST. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH ASTM F519 USING TYPE 1a TEST SPECIMEN. FREQUENCY SHALL

BE IN ACCORDANCE WITH SAE AMS-QQ-P-416.

520 - MAGNETIC PARTICLE INSPECTION. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH ASTM E1444/E1444M UNLESS OTHERWISE SPECIFIED.

521 - SOLID FILM LUBRICANT THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED FOR THICKNESS. THE THICKNESS SHALL BE

0.4 TO 1.0 MIL UNLESS OTHERWISE SPECIFIED.

522 - SOLID FILM LUBRICANT ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH ASTM D2510, PROCEDURE A. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

523 - SOLID FILM LUBRICANT CORROSION RESISTANCE. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM FROM EACH LOT SHALL BE TESTED IN ACCORDANCE WITH ASTM B117.

TEST SPECIMENS SHALL BE EXPOSED TO A 5% SALT SPRAY SOLUTION FOR 100 HOURS MINIMUM. EACH TEST SPECIMEN SHALL SHOW NO MORE THAN THREE (3) RUST SPOTS PER 3" X 6" AREA, WITH NONE LARGER THAN 1.0 MM IN DIAMETER. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

524 - ZINC COATING THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH ASTM B633. IF ANY TEST SPECIMEN FAILS, THEN THE LOT SHALL BE REJECTED.

525 - ZINC COATING ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH ASTM B633. IF ANY TEST SPECIMEN FAILS, THEN

THE LOT SHALL BE REJECTED.

526 - ZINC COATING CORROSION RESISTANCE. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH ASTM B633. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

527 - ZINC COATING EMBRITTLEMENT RELIEF TEST. TESTING SHALL BE PERFORMED IN ACCORDANCE ASTM F519, USING TYPE 1a TEST SPECIMEN. FREQUENCY SHALL BE IN

ACCORDANCE WITH ASTM B633.

528 - CHROMIUM PLATING THICKNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS2460. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

SCALE UNIT WT SHEET

DRAWING SIZE B

FORMAT: B_TACOM_ENG_1_0

4 3 2 1

A

B

A

B

DWG NO.

10 OF 10N/AN/A

12993884 19200B

GENERAL REQUIREMENTS FOR

QUALITY ASSURANCE PROVISIONS

(SM & MDM CAL WPN SYS)

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE (YEAR-MO-DA)DESCRIPTIONREVISION

JTD2016-01-07NOR L15S3135 / 2016-01-05J

GJC2020-04-23NOR L20S2002 / 2020-04-21K

529 - CHROMIUM PLATING ADHESION. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS2460. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

530 - CHROMIUM PLATING POROSITY. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS2460. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

531 - CHROMIUM PLATING HARDNESS. FOUR (4) TEST SPECIMENS SELECTED AT RANDOM SHALL BE TESTED IN ACCORDANCE WITH SAE AMS2460. IF ANY TEST SPECIMEN

FAILS, THEN THE LOT SHALL BE REJECTED.

532 - CHROMIUM PLATING EMBRITTLEMENT RELIEF TEST. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH ASTM F519 USING TYPE 1a TEST SPECIMEN. FREQUENCY SHALL

BE IN ACCORDANCE WITH SAE AMS2460.