Attachment_0010_-_Critical_Characteristics.pdf

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Attached to
Recapitalization of the Transmission, Mechanical for the UH-60
Solicitation number
W58RGZ-19-R-0078
Issued by

About this file

This document contains critical safety item information for an aircraft transmission overhaul opportunity. The Army Materiel Command seeks to award an indefinite delivery indefinite quantity contract for a minimum of 200 and maximum of 780 overhauls of the UH-60 aircraft transmission. The five-year contract would be firm fixed price and require delivery FOB origin. Sikorsky Aircraft Corporation is currently the only approved source, though others may seek approval. Proposals are due by the estimated date in October 2018, though the date may change. Award will occur after sufficient funding is received.

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Text version

05/08/2018

70358-06600-046 1615 01 376 - 5089

Y NY Assembly contains CSI

3AA96

78286

L-3 Communications MAS (CANADA) INC

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Gearbox Assy, T/RNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved M&O Sources

09/11/1996CSI Date

Approved Date

M&O CRITICAL SAFETY ITEMS

70358-06601-042 -

Y NY Assembly contains CSI

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Housing & Gear AssyNoun YCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

05/02/2013CSI Date

70358-06603-045 -

Y YY Determination that torque stabilization per note 2 has been completed and final stabilization torque

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Housing & Gear AssyNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

10/27/1994CSI Date

70358-06608-001 -

Y NN Radiographic acceptance inspection on mounting feet

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

CASTING, HOUSING, CENTERNoun YCritical Safety

YSerial Number Req'd NEngineering Test Req'd NFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

70358-06612-042 1615 01 074 - 5153

Y NN Assembly contains CSI

78286

82001

Sikorsky Aircraft Corp

PCX Aerostructures, LLC - Newington

CAGE

Critical CharacteristicsM ID

Part No NSN

Plate Assy, Retention, T/RNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

04/01/1987CSI Date

70358-06612-102 1560 01 432 - 9276

Y

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

N

N

N

N

N

N

Y

N

Assembly contains CSI

Verification of 75% minimum evenly distributer gage contact on the taper is the CC. Drawing Note 42, Rev AJ.

Verification of 80% minimum evenly distributer gage contact on the taper is the CC. Drawing Note 43, Rev AJ.

Verification of acceptance of the 3.600 diameter gage point and the 3.560 diameter gage point concentricity requirements to diameter datum -G-. Drawing Note 41, Rev AJ.

Verification of acceptance of the spline pitch diameter concentricity requirements to diameter -G- is the CC. Drawing Note 40, Rev AJ.

Verification of shot peen coverage (Note 24)

Verification of spacing (Note 33)

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

PLATE, RETENTION, T/RNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

09/19/1988CSI Date

70358-06619-101 3020 01 112 - 3066

N

Y

N

Y

N

N

N

N

Y

N

Y

N

Magnetic Particle Inspection per ASTM E 1444 with acceptance criteria as follows; subsurface inclusions are acceptable provided they are not in stress risers. Open surface inclusions are not acceptable, cracks, laps, seams and laminations are not acceptable and banding is acceptable.

Magnetic Particle Inspection per SS8805.

Surface temper etch inspection per MIL-STD-867.

Surface temper etch inspection per SS8705.

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Pinion, Bevel, Input, TGBNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance YInterchange

Approved Replacement (Spares) Sources

08/21/2000CSI Date

70358-06620-102 3040 01 292 - 1617

Y

Y

Y

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

N

N

N

N

Y

Y

Y

Y

Y

N

Y

Y

Allowable tooth to tooth spacing error shall be for coast side of tooth. , A. .001 for drive side of tooth. A.

.00065 (for 40 teeth or more). B. .00065 to -.001 (for 9 teeth of less) where + indicates the direction which produce a maximum material condition. Total index variation shall remain as stated in spline data.

Verification of tooth to tooth spacing error inspection is the CC.

Existence of the silver plate is the CC or Existence of silver plating on split cone journal and external splines.

For -102, -103, -105 AND -106, verification of acceptance of the spline, concentricity requirements to diameter Datum -D- is the CC or Concentricity of spline pitch diameter to 3.2460-3.2480 diameter.

For -102, -103, -105 and -106, verification of acceptance of the , concentricity requirements between diameter Datum -D- and -H- is the CC or Concentricity of 2.991-2.989 diameter to 3.2460-3.2480 diameter.

Nicks, dents, scratches, and tool or scuff marks within the CC area shall not exceed the acceptance limits per SS9208, para. 3.1 or Nicks, dents, scratches, and machining tool or scuff marks within CC area shall not exceed 0.0005 inch deep.

Shot peen coverage and verification in area identified as -g- is a CC. I.D. area requiring shot peen coverage shall be inspected in accordance with notes 26 & 30 or shot peen coverage verification of internal 1.00-inch radius.

The rc 30 minimum core hardness measured on the surface specified in the CC.

Verification of acceptance of parts by nital etch inspection for grinding burns per SS8705 in the area identified as -g- is a CC or Surface temper etch inspection.

Zone 12c, sht1 - 2.989 min dia. or Journal wear minimum limit of 2.989.

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Gear, Bevel, OutputNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue YEndurance YInterchange

Approved Replacement (Spares) Sources

09/19/1988CSI Date

70358-26607-042 1615 01 266 - 4509

Y

Y

N

N

N

N

Heat treatment of P/N 70358-06608-001

Radiographic acceptance inspection of P/N 70358-06608-001

0DH15

61344

78286

RAF Industries Inc (RAF Mfg Div)

Alpha Q Inc

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Housing & Stud Assy, CenterNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance YInterchange

Approved Replacement (Spares) Sources

12/22/1989CSI Date

70358-26607-043 1680 01 614 - 3129

Y

Y

N

N

N

N

Heat treatment of P/N 70358-06608-001

Radiographic acceptance inspection of P/N 70358-06608-001

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Center Tail G/B HousingNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue NEndurance NInterchange

Approved Replacement (Spares) Sources

11/08/2013CSI Date

70358-26608-042 1650 01 614 - 8484

Y YY Assembly contains CSIs.

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

TGB Center HousingNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

11/16/2015CSI Date

70358-26608-101 1615 01 432 - 9243

Y YY Assembly contains CSI.

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

TGB Center HousingNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

11/16/2015CSI Date

70358-26608-102 1560 01 613 - 9896

Y YY Assembly contains CSIs.

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

TGB Center HousingNoun YCritical Safety

YSerial Number Req'd YEngineering Test Req'd YFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

11/16/2015CSI Date

70968-06201-101 5330 01 096 - 9096

78286

80201

Sikorsky Aircraft Corp

SKF USA INC. dba SKF Aerospace Sealing Solutions Div

CAGE

Critical CharacteristicsM ID

Part No NSN

Seal, Plain EncasedNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

70968-06203-101 5330 01 098 - 0637

71724

78286

Crane John Inc Marine and Government Group

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Seal, Plain EncasedNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

70968-06205-101 5330 01 096 - 9861

90195 Crane Packing Co

CAGE

Critical CharacteristicsM ID

Part No NSN

Seal, Plain EncasedNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

70968-06205-102 5330 01 426 - 8770

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Seal, Plain EncasedNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

70968-06205-103 5330 01 538 - 4769

78286 Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Seal, Plain EncasedNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance YInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3217-101 3110 01 084 - 2532

N NN

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cone, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3217-201 3110 01 084 - 2535

N NN

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cup, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3266-102 3110 01 125 - 0960

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cone, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3266-201 3110 01 140 - 6747

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cup, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3314-101 3110 01 085 - 4927

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cone, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3314-201 3110 01 084 - 2536

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cup, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3353-101 3110 01 082 - 9332

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cone, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

SB3353-201 3110 01 090 - 3178

N NN

60038

78286

Timken Company

Sikorsky Aircraft Corp

CAGE

Critical CharacteristicsM ID

Part No NSN

Cup, Tapered, Roller BrgNoun NCritical Safety

NSerial Number Req'd YEngineering Test Req'd NFatigue YEndurance NInterchange

Approved Replacement (Spares) Sources

CSI Date

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