SPECIAL PACKAGING INSTRUCTIONS.pdf

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Attached to: ADAPTER, TOWBAR Federal contract opportunity
Solicitation number: W56HZV-20-Q-0130
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

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DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 8 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2540-01-549-7876 JULY 6, 2018 A

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 31.8 4.310 27.5 X 18.3 X 14.8

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1, SEE BLOCK 17

13. CLEANING

MIL-STD-2073-1

14. DRYING

MIL-STD-2073-1

15. PACKING SEE NOTES.

a. LEVEL A

MIL-STD-2073-1 AND NOTE M

b. LEVEL B

MIL-STD-2073-1 AND NOTE M

16. MARKING

MIL-STD-129 AND NOTE L

17. NOTES / DRAWING

A. ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.

B. PRESERVATION AND PACKING SHALL BE IN ACCORDANCE WITH MIL-STD-2073-1D.

C. THIS KIT CONTAINS THE FOLLOWING ITEMS SEGREGATED AS SHOWN BELOW:

SEGREGATED

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY.

1 B18234B12090N 2X262 SCREW, HEX FLANGE HD 5

2 104A0246-1 2X262 SPACER 3

3 104A0246-2 2X262 SPACER 2

4 104A0215 2X262 MEV TOWBAR CLAMP ASSY 1

5 104A0219 2X262 MEV LUNETTE MOUNT ASSY 1

D. PREPARE FIVE B18234B12090N SCREWS, HEX FLANGE HD IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 8): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 8. PLACE ALL OF THE PARTS IN

THE BAG. CLOSE THE BAG BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE BAG WITH “SEGREGATED PACKAGE NUMBER 1.”

3. INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

E. PREPARE THREE 104A0246-1 SPACERS IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 8): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 8. PLACE ALL OF THE PARTS IN

THE BAG. CLOSE THE BAG BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE BAG WITH “SEGREGATED PACKAGE NUMBER 2.”

3. INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 8 Pages

F. PREPARE TWO 104A0246-2 SPACERS IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 8): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 8. PLACE ALL OF THE PARTS IN THE BAG.

CLOSE THE BAG BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE BAG WITH “SEGREGATED PACKAGE NUMBER 3.”

3. INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

G. PREPARE ONE 104A0215 MEV TOWBAR CLAMP ASSEMBLY IN ACCORDANCE WITH THE STEPS BELOW:

1. APPLY A SINGLE WRAP (ITEM 4) TO THE MEV TOWBAR CLAMP ASSEMBLY. SECURE WITH TAPE.

2. FOLD THE SLEEVE (ITEM 5) INTO A RECTANGULAR SHAPE AND SECURE WITH TAPE OR STAPLES.

POSITION THE SLEEVE ABOVE THE MEV TOWBAR CLAMP ASSEMBLY AS SHOWN ON PAGE 6.

3. FOLD THE SLEEVE (ITEM 6) INTO A RECTANGULAR SHAPE AND SECURE WITH TAPE OR STAPLES.

POSITION THE SLEEVE BELOW THE MEV TOWBAR CLAMP ASSEMBLY AS SHOWN ON PAGE 6.

4. PLACE THE WRAPPED MEV TOWBAR CLAMP ASSEMBLY ALONG WITH THE SLEEVES INTO THE

CONTAINER (ITEM 7) AS SHOWN ON PAGE 6.

5. CLOSE THE CONTAINER IN ACCORDANCE WITH ASTM D1974, METHOD 2B6.

6. IDENTIFICATION: IDENTIFY THE CONTAINER WITH “SEGREGATED PACKAGE NUMBER 4.”

7. INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

H. PREPARE ONE 104A0219 MEV LUNETTE MOUNT ASSEMBLY IN ACCORDANCE WITH THE STEPS BELOW:

1. APPLY A SINGLE WRAP (ITEM 1) TO MEV LUNETTE MOUNT ASSY. SECURE WITH TAPE.

2. FOLD THE SLEEVE (ITEM 2) INTO A TRIANGULAR SHAPE AND SECURE WITH TAPE OR STAPLES. POSITION

THE SLEEVE ABOVE THE MEV LUNETTE MOUNT ASSEMBLY AS SHOWN ON PAGE 5.

3. PLACE THE WRAPPED MEV LUNETTE MOUNT ASSEMBLY ALONG WITH THE SLEEVE INTO THE

CONTAINER (ITEM 3) AS SHOWN ON PAGE 5.

4. CLOSE THE CONTAINER IN ACCORDANCE WITH ASTM D1974, METHOD 4B1, 4B2 OR 4B3.

6. IDENTIFICATION: IDENTIFY THE CONTAINER WITH “SEGREGATED PACKAGE NUMBER 5.”

7. INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

I. CONSOLIDATE THE ITEMS FROM NOTES D, E AND F IN ACCORDANCE WITH THE STEPS BELOW:

1. PLACE BAGGED ITEMS INTO CONTAINER (ITEM 9). CLOSE THE CONTAINER IN ACCORDANCE WITH ASTM

D1974, METHOD 2B6.

2. INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

3. MARK THE CONSOLIDATION CONTAINER WITH THE NOTE: “HARDWARE: SEGREGATED PACKS 1, 2 AND 3”

J. CONSOLIDATE THE ITEMS FROM NOTES G, H AND I IN ACCORDANCE WITH THE STEPS BELOW.

1. PLACE CONTAINERS INTO CONTAINER (ITEM 10) AS SHOWN ON PAGE 7.

2. CLOSE CONTAINER IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

3. INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

K. INSPECT THE PRESERVATION, THE UNIT PACK AND THE PACKAGING IN ACCORDANCE WITH

MIL-STD-2073-1 AND THE APPLICABLE CONTAINER SPECIFICATION.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2540-01-549-7876 JULY 6, 2018 A

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 8 Pages

L. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129 IDENTIFYING THE ITEMS WITHIN THE KIT. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK

TOGETHER WITH THEIR SEGREGATED PACK NUMBER.

M. LEVEL A: PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D6880, CLASS 2.

LEVEL B: PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT, CONFORMING TO ASTM-D5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2, CONFORMING TO ASTM-D5168. CLOSURE, SEALING AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 8 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 8 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2540-01-549-7876 JULY 6, 2018 A

P/N: 104A0219

WRAP NOT SHOWN.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 8 Pages

WRAP NOT SHOWN.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 8 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 8 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

104A0214 (2X262) ADAPTER, TOWBAR, VEHICULAR 19207 AK15497876

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2540-01-549-7876 JULY 6, 2018 A

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION SIZE SPECIFICATION DATA QTY.

1 WRAP 40 X 32 MIL-DTL-17667 1

2 SLEEVE SEE PAGE 3. ASTM D4727, TYPE CF, CLASS WR, 1

VARIETY SW, GRADE V3c

3 CONTAINER 13-3/4 X 6-1/2 X 25 ASTM D5118, STYLE FOL, TYPE CF, 1

CLASS WR, VARIETY DW, GRADE V13c

4 WRAP 43 X 36 MIL-DTL-17667 1

5 SLEEVE SEE PAGE 4. ASTM D4727, TYPE CF, CLASS WR, 1

VARIETY DW, GRADE V11c

6 SLEEVE SEE PAGE 4. ASTM D4727, TYPE CF, CLASS WR, 1

VARIETY DW, GRADE V11c

7 CONTAINER 17 X 12-1/4 X 9-3/4 ASTM D5118, STYLE RSC, TYPE CF, 1

CLASS WR, VARIETY SW, GRADE W5c

8 BAG 4 X 8 MIL-DTL-117, TYPE III, CLASS B, STYLE 2 3

9 CONTAINER 13-3/4 X 9-1/2 X 10 ASTM D5118, STYLE RSC, TYPE CF, 1

CLASS WR, VARIETY SW, GRADE W5c

10 CONTAINER 27 X 14-1/4 X 17-1/2 ASTM D5118, STYLE RSC, TYPE CF, 1

CLASS WR, VARIETY SW, GRADE W5c

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