Attachment_0001_-_SPI_-_10478800_Starter.pdf

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SPECW. PACKAGING INSTRUCTION

Form •JI�°'""

Ol,III No. 0104-41. �

,. Ma oa oecralE IIO.. 2. �...,. 1 Ari'3'Jli2061 10478800 (16764) STARTER, ELEX:TRICAL 19207

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11-30-90

1&.,.., r-u., CU • .tT. II, .-, r_. "'" I!OiES lF.ACH * 2.500*

IZ. -HIWA11011

MIL-P..116 METHOD lA-13

b. U:11£1.■

001' APPLICABLE l FOAM-IN-PLACE. MIL-STD-1191 TECHNinr"' 1J. GEi iMIL-P-116, PROCESS C-1

VII. DESIGN l /SEE NOTES B - HI

14.- MIL-P..116

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MIL-STD-129. NOTES HAND I

17. IIOTES 'Ml Ii

A. *UNIT PACKID WEIGHT AW CUBE ARE ESTIMATED. '

B. FOAM-IN-PLACE PACKAGING DESIGN ANO MATERIALS SHALL BE AS SPEX:IFIID HEREIN AW IN MIL-S'l'0-1191, 'l'FCHNIQOE VII, mcAPSOLATED Pl\CK, DESIGN l.

c. TO ACCCX'1PLISH THE FOAM-It..-PLACE PROCEOORE, THE FOLLOWING MATERIALS ARE REQUIRED: (ALL SIZES ARE ESTIMATED ANO MAY BE AO.JUSTED AS N'PCESSARY DORING THE PRE PROOOCTION DESIGN"

VALIDATION PHASE) •

l. SLEE\1E PPP..F-320, 'nPE CF, CI.ASS 3 X AS REQUIRID l EA

W/R, GRADE V3C

2. WRAP, INTIMATE MIL-B-121, 'nPE l, GRADE C, 36 X 36 , l EA

CLASS l

3. WRAP, OCJTER OU-P..268, GRADE B, 'fiPE 1 36 X 36 l EA BASIS Wl'. 40 LBS. MIN.

4. COOTAINER PPP..B-636, 'fiPE CF, GRADE 26 X 14 X 11 l EA

V3C, CLASS W/R, ST'.!PE RSC

s. BLCCK, PREFORMED SEE NOTE E A. 4 X 4 X 2 1 EA POLYCRE'rilANE B. 4 X 7 X 2 l EA

6. BARRIER, SEE NOTE E SEE N0'1'E F

POLYURETHANE

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·.· .,,�� ·.:1�d,, SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved

OMS No. 0704-0188

1. PART OR-DRAWING NO.- (CAGE) NOMEOCLA 2. CODE INDENT 13ii�'i�02061 10478800 ( 1676� STARTER, ELECTgICA[._ 19207 4�NAl STCX'.ICNCf.

2920-01-330-2061

s. DATE SUBMITTED (YYMMOD) I ,. REVIS}()N"

11-30-90 �· -c::-·comnrum:

7. TAPE

8. '!'APE

9. TAPE

PPP-T-97, TYPE II

A-A-883, TYPE II

PPP..T-60,TYPE III,CLASS l

1/2" WIDE BY AS REQUIRED

2" WIDE BY AS REQUIRED

2" WIDE BY AS REQUIRED

D. SEE SHEET 3 FOR ITDI ORIE!!ll'ATION AND BLOCK SPllCEilllG.

E. FOLYURETHANE ?OAM SHALL BE !N AO:ORDAN:E WITH HIL-F-83671, CLASS 1, CATEGORY 2, DENSITI

2.0 LBS/CU FT A."ID THE FOLLOOING:

(a) TENSILE STRENGTH REQUIR™ENTS SHALL APPLY.

(b) MOISTURE VAJ?OR PERMEABILITY REQUIR™WI'S SHALL APPLY.

(c) OIL RESISTANCE REQUIREMElllTS SHALL APPLY.

F. 2.8 POUNDS OF l:'OAH IS ESTIMATED, SEE PARAGRAPH 4.8 & 5.l.7.2h OF HIL-STD-1191 FOR ESTABLISHING THE AfnJNT OF FOAM REQUIRED.

G. MINIMUM ?OAM THICKNESS OR THE MINIMUM CLEARANCE BETWEEN THE CONTAINER WALLS AND THE OUTERMOST PllO.JEX:TIONS OF THE WRAPPED IT™ SHALL BE TWO :m:::HES. THE SLEE\IE SHALL BE FOSITIONED AROUID THE ITDI AND SECURED SO THAT THE CUTLINE WILL BE AT THE CENTER OF THE SLEEVE. THE CUTLINE SHALL BE LOCATED AT A DISTA.>OC:E FRCM THE BOTTOM OF THE CONTAINER TO PERMIT R™OVAL OF THE TOP SECTION OF THE CWl'AINER, AND REMOOE THE IT™, WITHOUT DAMAGE TO

THE FOI>.H OR THE ITEM.

H. !N AroITION TO THE REQUIREMENTS OF HIL-STD-129, ALL SPECIAL HARKING REQUIR™ENTS OF

HIL-STD-1191 TECHNIQUE VII APPLY.

I. THE FOLL :w:APSULATED FOAM-IN-PLACE PACK IS A HIL-P-116 METHOD IA-13 PACK. AS AN ALTERNATE THE UNIT PACK HAY BE A HE'l'HOD IA-8 PACK AS FOLLOWS:

l. PLACE IT™ INSIDE A MIL-B-117, STYLE 2, TYPE I, (6 MIL) CLASS B, BAG WITH

SPECIFIED INSTRUCTIONAL MATERIAL. THE BAG HAY BE CLOSED BY HEAT SEALING, TAPING,

STAPLING, TYING, ETC.

2. PLASTIC MOLDED I'OLYSTYRENE CUSHIONING CONFORMING TO HIL-P-19644, TYPE I I , CLASS 1,

2.0 l?OUNDS PER CUBIC FOOr DENSITY, SHALL BE DESIQIBO, EXPOSED TO THE ROUGH HANDLilllG TESTS OF MIL-P-116 (EXCLUDING THE VIBRATION TEST) 1'.ND APPRO<JED BY DCAS.

ANY CHANGE IN MOLD CONFIQJRATION Al:'TER TESTING SHALL BE CAUSE TO RE'l'EST.

3. POSITION THE BAGGED IT™ IN BOT'.lOI SECTION OF PREMOLDED CUSHIONING, POSITION THE TOP SECTION DOWN WER T"rlE ITD!, AND sroJRE BY P'..ACING TWO STRAPS OF PPP-T-97, 1/2" WIDE, TAPE AROUID TOP, SIDE, BOT'.IOI, AND OTHER SIDE OF CTJSHIONING. OVERLAP TAPE

ONTO ITS SELF AT LEAST TWO INCHES ••

4. PLACE CUSHIONED ITEM FROM STEP 3 IN A HIL-B-117, STYLE 1, TYPE I, CLASS E BAG, SIZE AS REQUIRED. EVACUATE AND HEAT SEAL BAG.

S. PLACE PREPARED ITEM FRCt1 STEP 4 IN A PPP-B-636, STYLE RSC, TYPE CF, GRADE V3c, CLASS WR, FIBERBOARD BOX. SIZE AS REQUIRED B!Jl' NOT LARGER THAN THE BOX SPEX:IFIED

FOR LEVEL NA", ITEM 4 ON SHEET ONE.

6. IN ADDITION TO NORMAL HIL-STD-129 MARKINGS, ALL CARTONS SHALL BE MARKED WITH THE

FOLLOWING REUSABILITY INSTRUCTION. LABEL SIZE (IF USED), MATERIALS, AND

APPLICATION SHALL BE IN ACCORDANCE WITH HIL-STD-129.

INFORMATION TO BE ON CONTAINERS IS CONTINUED ON SHEET 3:

OO-fotm-l1o9C.-:-JuN-86 P,ewous «JiUQrlS Me ob$0Jete .

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SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1. PART OR ORAWING NO. (CAGE) NOMENCLATURE

REUSABILITY INSTRUC'I-IONS:

Q

Form Approved

0MB No. 0704-0188

ONCE OPENED THIS CONTAINER SHALL BE REUSED TO SHIP THE UNSER\llCEABLE ASSET

THE REPAIR OR REBUILD FACILITY. PREPARE FOR SHIPMENT AS FOLLO,IS:

l. PLACE ITEM IN BOTTOM SECTION OF CUSHIONING.

2. POSITION TOP SECTION OF CUSHIONING IN PLACE OVER THE ITEM.

3. SECURE TOP TO BOT'I'CM BY PLACING TWO STRAPS OF PPP-T-97, 1/2" WIDE, TAPE

AROillO TOP,SIDE, BO'l"r()1, AND OTHER SIDE OF CUSHIONING. OVERLAP TAPE ONTO ITS

SELF AT LEAST TWO IN:HES.

4 • INSERT CUSHIONID ITO! INl.'O THIS FIBERBOARD BOX AND CLOSE WITH PPP-T-60

TAPE

5. REMOVE OR OBLITERATE OBSOLETE MARKINGS AND APPLY APPROPRIATE MARKINGS.

J. INSPECTION FOR CLEANING, DRYING, AND PRESERVING OF THE ITEM SHALL BE IN ACCORDANCE WI TABLE V OF MIL-P..116 FOR METHOO lA-13 OR IA-8 AS AP!?LICABLE. INSPECTION FOR THE FOAM-IN-PLACE PACKAGING SHALL BE AS SPECIFIED IN MIL-S'!'D-1191. IN CASE OF mNE'UCT B THE TWO INSPECTION PiliOCEDURES, MIL-STD-1191 WILL TAKE PRECEDENCE. SAMPLE SIZE FOR GROOP B AND C INSPECTIONS OF MIL-S'ID-1191 SHALL CONSIST OF TWO PACKS SEI.EX::TED AT RANDOM FROM LOTS SUBMITTED FOR EXAMINATION. LO'l'S SUBJECT TO EXAMINATION SHALL BE Im NO. 1,4, 7 ,10, AtiO RA.'l!)()MLY' THEREAFTER FOR THE REMAINDER OF THE CONl'RACT SUCH THAT THE TOTAL FREQUENCY OF SA/o!PLThX, OVER THE TOTAL CONTRACl' QUANl'ITY DOES NOT EXCEID ONE SAMPLING 00T OF EVERY THREE LOTS SUBMITTED. PARAGRAPH 30.4.l.5 OF MIL-S'ID-1191 APPLIES TO LOT INSPECTIONS. BOTH PACKS S�ED WILL BE SIJBJECTED TO GROUP B INSPECTION. BOTH PACKS WILL ALSO BE SUBJECT TO G C SURFACE DISTORTION INSPECTION. ONLY ONE PACK FROM THE 1ST LOT SHALL BE SUBJECTED TO THE GROUP CROUGH HANDLING TEST. THE INSPECTION LEVEL SHALL BE S-1 WITH AN AQL OF 4.0%.

K. THE lA-13, FULL EN:APSULATED FOAM-IN-PLACE PACK IS AN ACCEPTABLE LEVEL A SHIPPING CONTAINER AND LEVEL B SHIPPING IS NOT APPLICABLE. THE ALTERNATE lA-8 PACK IS ACCEPTABLE ONLY AS A LEVEL B SHIPPING CONTAiblER. FOR LEVEL A, THE UNIT PACK MUST BE OVERPACKED IN

ACCORDA.� WITH MIL-STD-2073.

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