Attachment_0001_-_SPI___AP14669095rev-_M100.pdf

SPECIAL PACKAGING INSTRUCTION (SPI)

DOD SPI INDEX NUMBER

NOMENCLATURE

SPI NUMBER

QUPUI

EA 1

AP14669095

DRAWING/PART NO.

UNIT PACK AND MILITARY PRESERVATION REQUIREMENTS

NATIONAL STOCK NUMBER

AP14669095

EA---D---2163Decontamination System, Sorbent: M100

4230---01---466---9095

ITEM WEIGHT---

APPROVAL REVISION DATE

4.0 lbs.

5 Oct 2017PAGE NUMBER NUMBEROF PAGES

265---0032---002 ---

DISTRIBUTION STATEMENT A: Approved for public release. Distribution is Unlimited.

RKW

STEPS SPECIFICATION STYLE TYPE GRADE CLASS SIZE AND REMARKS (INCHES)

UNIT PACK LOGISTICS DATA (Approximate unit pack weight and size)

WEIGHT (POUNDS) CUBE (CUBIC FEET)

INTERMEDIATE PACKAGING

MARKING

REMARKS

(C) 1 Heat Seal or Tape (See Note (C))Closure (C) 2

2 II B 10 x 21 1/2 (6 mils THK)Consolidated bag (D) 3 Closure (D) 4 See Note (D)

RSC V3c WRContainer (box) (E) 5 6 1/8 x 3 5/8 x 16* (See Note (E))

QUALITY PERFORMANCE & TESTING REQUIREMENTS

MIL---DTL---117

MIL---DTL---117

ASTM D5118

IAWMIL---STD---2073---1

As specified hereon.

IAWMIL---STD---129

As specified hereon.

IAWMIL---STD---2073---1

As specified hereon.

Closure (box) (E) 6 ASTM D1974

SEE NOTE (J)

5.00

( ) SEE NOTE (G)

X ( )

X X

( )X ( )X

X

0.235

SIZE (EXTERIOR INCHES)

6.38 x 3.86 x 16.50

UNIT PACKMATERIALS

Clean and dry in accordance with (IAW) MIL---STD---2073---1 using any applicable method that is not injurious to the item.

Component bag

Methods of Preservation (MOP) --- 10

2 II B 4 x 8 (6 mils THK)

Method 2B6

LEVEL OF PACK (EXTERIOR PACKAGING): Level A or B IAWMIL---STD---2073---1 & Contract As specified hereon.( ) SEE NOTE (F)X

( )X

SEE NOTE (F)

The current revision to each of the specifications, standards, and drawings listed on this SPI in effect on the date of invitation for bid constitute a mandatory part of this Instruction. Unless otherwise specified, materials will be minimum size IAWMIL---STD---2073---1 or material specifications. Tolerances shall be IAWmaterial specifications.

Clean and dry in accordance with (IAW) MIL---STD---2073---1 using any applicable method that is not injurious to the item.

(A) --- This SPI is not applicable for Interplant shipments. Packaging andmarking for interplant shipments are for supplies and materials that do not directly enter the military supply system. Typical interplant shipments are shipments from a vendor to a subcontractor or a prime contractor, or between contractors and subcontractors, or from a vendor or contractor to a military arsenal, plant, or other activity for evaluation, immediate use, or further processing as specified in the applicable contract.

(B) --- This SPI serves as the validated base---line packaging data for the M100 Sorbent Decontamination System (SDS)manufactured in according to Performance Specification EA---D---2163. The unit pack configuration consists of steps 1---6 above. NOTE: This SPI may also not be suitable for use if any

ITEM SIZE ---

ITEM SI

Original Preparer: Revised by:

14 1/2 x 6 x 3 5/8

ITEM SIZE ---

ITEM CODE ---

ITEM DATA

David Vincitore inches

(APPROX)

Date:

ITEM CODE ---

Date: 18 Sept 2017

ECBC 81361

NOMENCLATURE

SPI NUMBER

AP14669095

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP14669095

EA---D---2163Decontamination System, Sorbent: M100

4230---01---466---9095 deviations aremade from the listed packagingmaterials, designand configurations.All adjustedpackaging or packaging that deviates from this SPI must be approved by the Government.

(C) --- The following components shall be preserved and packaged as instructed below:

Straps and instruction card, as specified in EA---D---2163 shall be placed in specified bag (step 1) and closed (step 2). Closure of this bag shall be accomplished by either heating sealing or folding the excessmaterial at opening of the bagover to the body and securewith one piece of tape conforming to ASTM D5486, Type V.

NOTE: Testing of the leakage and heat seal characteristics of this bag is not required.

(D) ---Place the M100 SDS, fabricated in accordance with Performance Specification, EA---D---2163, in specified bag (step 3). Place the previously bagged straps and instruction card fromnote (C) on topof theM100. Close the bag by heat sealing (step 4), leaving an opening of approximately 1/2 inch in the seal for venting purposes.

NOTE: Testing of the leakage and heat seal characteristics of this bag is not required.

(E) --- Place bagged M100 SDS from note (D) upright into specified container (step 5) and close (step 6).

Note: The upright position iswith the straps and instructioncard bag located at the endof the contain-er with the “Open This End” marking on it (see note G).

* --- Alternate box with large face opening, size 16 x 6 3/8 x 4 inside dimensions (L x W x H), style RSC, Grade V3c may be used. Closure shall still remain Method 2B6.

(F) --- Packing --- Packing shall be Level A or B, as specified in the contract or order.

. 1. Level A --- Twelve (12) unit packed boxes as specified in steps 1---6 in page 1, shall be packed in a snug fitting box conforming to ASTMD6251, Class 2 (overseas), Type III, Style A, I, or J, Treatment B. Filler pads conforming toASTMD4727, gradeW5c, shall be included asnecessary tomake a tight pack. The box (top panel) shall be closed by nailing, using the same procedures for assembly as the box side, end and bottom panels in ASTMD6251. Strap the box using the supplementary require-ments in ASTMD6251. Strapping and seals shall conform to the following requirements of ASTM D3953: Strapping: Type 1, RegularDuty, Finish B, Grade 2; Seals: Class R, (regular duty), Finish B, Grade 2, Style I or Style IV.

2. Level B--- Twelve (12) unit packed boxes as specified in steps 1---6 in page 1, shall be packed in a snug---fitting box conforming to style RSC, grade V3c, class WR of ASTMD5118. Filler pads con-forming toASTMD4727, grade optional, shall be included as necessary tomakea tightpack. Seal the box in accordance with Sealing Method C of ASTM D1974.

3. A single unit pack (steps1---6)may serve as the levelB shippingconfiguration, if SealingMethodC of ASTM D1974 are used on the container (unit pack).

(G) ---Marking. Unit packs, packs, shipping containers and unitized loads shall be marked as applicable in accordance with MIL---STD---129. In addition, the unit pack, upright/tall box (Note (E)), shall have

SPI NUMBER

AP14669095

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP14669095

EA---D---2163Decontamination System, Sorbent: M100

4230---01---466---9095 additional markings as illustrated in the sketch on the next page. NOTE: Using alternate box size described in note (E) will not require these additional markings.

OPEN THIS END

Front Face of Unit Pack

OPEN THIS END

Back Face of Unit Pack

THIS SIDE UP

ADDITIONAL MARKINGS TO THE UNIT PACK BOX

(Only applied for upright/tall box, size 6 1/8 x 3 5/8 x 16)

(H) --- Palletization and Unitization. The shipping container, when not requiring skids, shall be placed on the pallet IAWMIL---STD---147 and ANSI MH1 when:

---Shipments of identical items packed in shipping container(s) exceed the total of 50 cubic feet per destination and do not exceed the size or weight limitations for palletized loads.

---The total number of containers, not having identical items going to the samedestination, weighs250 pounds or greater (excluding pallet), or has a volume of 20 cubic feet or greater and does not exceed the size or weight limitations for palletized loads.

SPI NUMBER

AP14669095

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP14669095

EA---D---2163Decontamination System, Sorbent: M100

4230---01---466---9095

(J) --- PACKAGING QUALITY ASSURANCE PROVISIONS

This section outlines the requirements for conducting appropriate quality conformance inspections, examinations, tests and acceptance for packaging and shall be required as specified in the contract.

1. Classification of inspections. The inspection requirements for the packaged item described herein are conducted during First Article Testing (FAT) and Production Lot Testing (Conformance).

2. First Article Testing. The first article inspection and approval (if FAT is required by the contract) consists of the contractor inspectionof items prior to regular production.Note: If required, packaging inspections shall be part of the FAT and be included as part of the FAT Report submittal to the Government (see paragraph 2.d). The first article testing shall be conducted as follows:

a. Sampling. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags.

Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in EA---D---2163. Packaged samples shall be produced using the same methods, materials and equipment as will be used during regular production.

b. Visual Examination and Tests. Shall be as specified in MIL---STD---2073---1, Appendix G, and:

(1). Packaged samples shall be examined IAW the preservation examinations to determine compliance IAW Table G---I of MIL---STD---2073---1.

(2). Leakage and heat seal seam tests are required for sealed containers as specified in Table G---II of MIL---STD---2073---1. Note: Method of Preservation 10 does NOT require tests.

(3). Compliant wood requirements shall be IAW the contract. Examination shall include review and acceptance of wood packaging material, containers, pallets and dunnage.

(4). The level of pack shall be as specified in the contract. The exterior shipping configuration shall include examination to verify compliance with MIL---STD---2073---1 guidelines for intermediate and shipping containers for the level of pack specified.

(5). Packaged samples shall be marked IAWMIL---STD---129.

c. Certificate of Compliance. Certification shall be required for ALL packaging materials, containers, including level of pack, and palletization materials specified in this SPI. Format shall be IAW the contract and shall include, at a minimum, the contractor’s name, address, phone number, contract number, item name, part number and/or national stock number, a statement specifying with what it complies (i.e. material, size, specification, standard), dated, printed name and title of certifying official, and shall be signed.

d. Packaging report: The following shall be included as a minimum:

SPI NUMBER

AP14669095

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP14669095

EA---D---2163Decontamination System, Sorbent: M100

4230---01---466---9095

(1) Test data (leakage and heat seal seam tests) if required

(2) Certificate of compliance sheets

(3) Preservation/packaging inspection provisions

(4) Photographs of the unit pack(s) including opened package with the item packed inside

(5) Photographs of markings/labels for each packaging configuration

(6) Photographs of the packing configuration including box seal certification, if applicable

e. Acceptance criteria. Samples that fail to comply with any of the applicable requirements shall be rejected.

3. Production Lot Testing (Conformance).

a. Sampling. Sampling size shall be IAW the Attributes Sampling Plan Table of MIL---STD---1916 for visual examination. Verification Level I shall be used. If required, three samples from the sampling size shall be selected for destructive testing (leakage and heat seal seam tests). Existing sampling plans in item specifications or quality assurance provisions shall take precedence.

b. Visual Examinations and Tests. Shall be conducted IAW 2.b above. If applicable, destructive testing will be conducted after visual examination.

c. Certificate of Compliance. Shall be prepared IAW 2.c above.