Atch_06,_FORCE_ADAPTER_DRAWINGS.pdf

ITEM DIA AREA MAX FORCE STRESS

TENSION ROD 1 0.785398 60,000 76394.4

TENSION ROD 1.5 1.767146 60,000 33953.1

ADATER 1 1.75 2.405282 100000 41575.2

ADATER 2 1.75 2.405282 100000 41575.2

ADATER 3 1.25 1.227185 50000 40743.7

ADATER 4 1.25 1.227185 50000 40743.7

ADATER 5 0.625 0.306796 10000 32594.9

ADATER 6 0.625 0.306796 10000 32594.9

ADATER 7 0.5 0.19635 5000 25464.8

ADATER 8 0.5 0.19635 5000 25464.8

ADATER 9 1.5 1.767146 60000 33953.1

ADATER 10 1 0.785398 60000 76394.4

COUPLERS INSIDE OUTSIDE AREA MAX FORCE STRESS

COUPLER 1 1.75 2.5 2.503456646 100000 39944.8

COUPLER 2 1.25 2.5 3.681553891 60000 16297.5

COUPLER 3 1.5 2.5 3.141592654 60000 19098.6

COUPLER 4 1 2.5 4.123340358 60000 14551.3

COUPLER 5 0.625 2.5 4.601942364 10000 2173.0

COUPLER 6 0.5 2.5 4.71238898 5000 1061.0

NOTE: AREA IS OUTSIDE AREA - INSIDE AREA.

ALL STRESS ANALYSES TO HAVE A SAFETY FACTOR OF AT LEAST 2 OR HIGHER.

MATERIAL REQUESTED IS 17-4PH H900 STAINLESS STEEL ADAPTERS

ADAPTER

MALE THREAD

DIA X PITCH X LENGTH

FEMALE THREAD

DIA X PITCH X DEPTH

MAXIMUM

LENGTH

CAPACITY

(LBF)

1 1.75 x 12 x 2 2 x 12 x 2.25 7 100,000 2 2 x 12 x 2.25 1.75 x 12 x 2 7 100,000 3 1.25 x 12 x 1.5 1.5 x 12 x 1.75 5.5 50,000 4 1.5 x 12 x 1.75 1.25 x 12 x 1.5 5.5 50,000 5 0.625 x 18 x .75 1.0 x 14 x 1.25 5.5 10,000 6 1.0 x 14 x x1.25 0.625 x 18 x 0.75 5.5 10,000 7 0.625 x 18 x 0.75 0.5 x 20 x 0.75 4 5,000 8 0.5 X 20 X 0.75 0.625 X 18 X .75 4 5,000

9* (2 EACH) 2 x 12 x 2.25 1.5 x 12 x 2 5 60,000 10* (2 EACH) 2 x 12 x 2.25 1 x 14 x 1.25 5 60,000

* USED TO ADAPT TENSION RODS TO CLEVIS'

CLEVIS' AND PINS

CLEVIS

FEMALE THREAD

DIA X PITCH CROSSHOLE DIA H W CAPACITY (LBF)

1 (2 EACH) 2.0 x 12 1.76 2 2.5 (W1) 60,000

2 (2 EACH) 1.0 X 14 1.51 1.5 2 (W2) 10,000

ALL INSIDE CUTS ARE TO HAVE A RADIUS CUTS TO REDUCE STRESS RISERS.

"T" IS DETERMINED THROUGH FORCE ANALYSIS AT HIGHEST CAPACITY

CLEVIS' CAN BE MADE FROM ROUND OR SQUARE STOCK THAT MEETS CAPACITY RATINGS.

PINS FOR ABOVE CLEVIS' ARE:

PINS DIA LENGTH * CAPACITY (LBF)

1 (2 EACH) 1.75 W +2*T + 1.0 60,000

2 (2 EACH) 1.5 W +2*T + 1.0 25,000

3 (2 EACH) 1 W +2*T + 1.0 25,000

4 (2 EACH) 0.5 W +2*T + 1.0 10000 '

NOTES: "LENGTH "T" IS DEFINED ABOVE

THIS PIN IS TO BE USED IN CLEVIS 1 OR 2 ABOVE AND SIZED FOR THE WIDEST CLEVIS.

SLEEVES FOR PIN REQUIREMENTS

SLEEVES SUPPLIED ARE:

SLEEVE (2 EACH) INSIDE DIA* OUTSIDE DIA LENGTH

CAPACITY

(LBF)

1 1.5 (+0.01) 2 2.375 60,000 2 0.5 (+0.01) 0.75 1.875 10,000

*NOTE: SLEEVES ARE TO BE INSDIE DIAMETER TO BE MACHINED SLIGTHLY LARGER THAN PIN TO ALLOW PIN TO SLIDE INTO SLEEVE.

COUPLERS

COUPLER ADAPTER

FEMALE THREAD

DIA X PITCH X LENGTH

MINIMUM

LENGTH

MAXIMUM

LENGTH

CAPACITY

(LBF)

1 (1 EACH) 1.75 x 12 4 5 100,000 2 (1 EACH) 1.25 x 12 3 4 60,000 3 (2 EACH) 1.5 x 12 3.5 4 60,000 4 (2 EACH) 1.0 x 14 2.5 3 60,000 5 (2 EACH) 0.625 x 18 1.5 2 10,000 5 (2 EACH) 0.5 x 20 1.5 2 10,000

THESE ADAPTERS "W3" IS 2.5 INCHES WHICH MAYBE USED FOR FASTENERS FOR THE TENSION RODS.

ONLY (1) 1.75" COUPLER IS REQUIRED

11 SETS OF TENSION RODS

TENSION RODS

MALE THREAD

DIA X PITCH X LENGTH

(BOTH ENDS) BODY DIAMETER LENGTH (L)

CAPACITY

(LBF)

2 (2 EACH) 1 X14 X 1.5 1.1 8 60,000

3 (2 EACH) 0.625 X18 X 1 1.1 8 10,000

4 (2 EACH) 0.5 X20 X 1 1.1 8 5,000

NOTE: THE COUPLER ADAPTERS WILL BE USED AS UPPER AND LOWER FASTENERS IN USE.

ADDITIONAL 5 SETS OF TENSION RODS

TENSION RODS

MALE THREAD

DIA X PITCH X LENGTH

(BOTH ENDS) BODY DIAMETER LENGTH (L)

CAPACITY

(LBF)

5 (2 EACH) 1.5 X 12 X 2 1.51 8 60,000

NOTE: THE COUPLER ADAPTERS WILL BE USED AS UPPER AND LOWER FASTENERS IN USE.

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

ALL MEASUREMENTS ARE IN INCHES

female thread male thread female thread female thread

CROSSHOLE

AND PIN

W1/2

H

T T

SLEEVE INSIDE

DIA

SLEEVE

OUTSIDE DIA

THREADED

END

THREADED

END

W3

BODY

DIAMETER

TO FILL THE

TENSION

ROD HOLE

IN THE

MACHINE.

L