KEEP_Performance_Work_Statement_(PWS)_Oct_25.pdf

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PREFABRICATED AND PORTABLE BUILDINGS Federal contract opportunity
Solicitation number
W15QKN12R0070
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Department of the Army Materiel Command Contracting Command Picatinny Arsenal

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Tenth_Questions_and_Answers_KEEP_15_November.pdf PDF
9th_Q A_08_Nov_2012.pdf PDF
2004_MEW_S-1_General_Specification_4th_Ed.pdf PDF
Amendment_0005.pdf PDF
Seventh_Questions_for_KEEP_(2)_(4).pdf PDF
eighth_questions_and_answers_.pdf PDF
Performance_Risk_Assessment_Questionnaire_Deadline_Extension.pdf PDF
W15QKN-12-R-0070 _Amendment_0004.pdf PDF
Sixth_Questions_and_Answers_for_KEEP_25_Oct_2012.pdf PDF
Fifth_Questions_and_Answers_KEEP_Oct_25.pdf PDF
Fourth_Questions_and_Answers_for_KEEP_23_Oct_2012.pdf PDF
W15QKN-12-R-0070 _Amendment_0003.pdf PDF
Third_Questions_and_Answers_for_KEEP_16_Oct_2012.pdf PDF
Second_Questions_and_Answers_for_KEEP_16_Oct_2012.pdf PDF
KEEPDeliveryOrder0001PWS.pdf PDF
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Performance_Risk_Assessment_Questionnaire.pdf PDF
W15QKN-12-R-0070 _Amendment_0002.pdf PDF
W15QKN-12-R-0070 _Amendment_0001.pdf PDF
Attachment0002NotionalSketch.pptx PPTX presentation
Attachment0004GeneralOrderNumber1B(GO-1B).pdf PDF
KEEPPerformanceWorkStatement(PWS).pdf PDF
ExhibitAStartWork.pdf PDF
ExhibitDShelterSpecs.pdf PDF
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Attachment0003BSB-NSupporttoKEEPMemorandum.pdf PDF
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FOR OFFICIAL USE ONLY

COMPETITION SENSITIVE

United States Army Logistics Innovation Agency (LIA)

Kuwait Energy Efficiency Project

Performance Work Statement (PWS)

25 October 2012

1.0 Scope

This PWS describes the requirement for the Kuwait Energy Efficiency Project (KEEP).

The primary purpose of the KEEP is to improve energy efficiency within Area Support Group - Kuwait (ASG-KU), Camp Buehring. Specifically, the Army desires to leverage mature, low risk technologies to reduce the energy load and provide supplemental renewable energy sources within selected Camp Buehring billeting areas while at the same time improving the living conditions of service members currently living in tents.

This requirement is intended to reduce energy consumption and improve quality of life by replacing poorly insulated soft walled tents with modular rigid walled energy efficient shelters. Energy efficient shelters will be integrated with efficient Environmental Control Units (ECUs), Light Emitting Diode (LED) based lighting and photovoltaic arrays to supplement power during peak daytime load periods.

1.1 Background

Energy is a critical resource that must be readily available to support Army missions at fixed installations and Forward Operating Bases. The Army Energy Security Implementation Strategy dated January 13th, 2009 details the Army’s vision and goals relative to the Department’s desired energy posture. These goals include reducing energy consumption, increasing efficiency, increasing use of renewable/alternative energy sources, and assuring access to energy supplies. In-line with these goals and recent Combatant Commander operational energy requirements, LIA in partnership with ASG-KU seeks to rapidly introduce capabilities that can improve the overall operational energy posture within Camp Buehring.

Currently, Camp Buehring provides billeting for military units using soft walled tents that have little insulation, are heated and cooled by inefficient and oversized ECUs, and use standard fluorescent lighting (interior) and halogen (exterior) area lighting powered by a hydrocarbon driven electrical system. The combination of these factors leads to high energy use within base camps and a significant logistics burden. Single wall tents have thermal resistance (R values) between R-1 (temper tents) to R-5 (American Tents).

This means they have very little insulation qualities. Consequently maintaining cool temperatures inside of tents within Kuwait during the summer requires a constant high volume flow of refrigerated air.

1.2 Objective

The objective of this effort is to combine existing commercial-off-the-shelf technologies into an integrated solution for shelter efficiency and supplemental power generation.

The replacement of soft walled shelters with highly insulated rigid walled shelters that are soldier erectable, re-deployable, equipped with energy efficient ECUs, and LED lighting will greatly improve energy efficiency. This work is expected to produce many benefits, including but not limited to:

Improved efficiency

Substantial reductions in fuel/energy consumption

Reduction in fuel transportation frequency

Reduction of operation and maintenance costs

Reduction of Capital Investment for Lease/Purchase of generators

Integration of renewable power sources

Increased operational flexibility

Improved quality of life using quieter, less permeable structures

Improved environmental sustainability

An opportunity for the Army to collect before and after load profile data to help inform future planning and decision making.

2.0 Applicable Documents

Material and electrical installation shall be in accordance with manufacturer’s recommendations and latest revision of the following codes, standards,manuals and specifications, except where more stringent requirements have been specified herein:

The Army Energy Security Implementation Strategy dated January 13th, 2009

American Society for Testing and Materials (ASTM) International, ASTM-E1925-10, Specification for Engineering and Design Criteria for Rigid Wall Relocatable

Structures (www.astm.org)

Federal Standard 595C, Colors Used in Government Procurement

(https://assist.dla.mil) http://www.fed-std-595.com/

International Building Code (IBC) (http://www.iccsafe.org)

Uniform Facilities Code (UFC) http://www.wbdg.org/ccb/browse_cat.php?o=29&c=4

DoD Manual 5200.1M (www.dtic.mil)

Kuwait Ministry of Energy General Specifications for Electrical Installation http://www.astm.org/ https://assist.dla.mil/online/start/ http://www.iccsafe.org/ http://www.dtic.mil/

Kuwait Ministry Of Electricity and Water MEW/R-7 (revised), Rules and regulations for the design of Air-Conditioning Systems (http://www.mew.gov.kw) http://www.mew.gov.kw/media/documents/MEW.R-7%202010.pdf

International Electrotechnical Commission (IEC) and British Standards

IEC 60309 Standard CEE-17, IEC 61730, and IEC 60529 (Further information on the

IEC 60309 CEE-17 standard and the Intrusion Protection “IP” ratings can be found at www.internationalconfig.com)

Department of the Army Pamphlet (DA PAM) 385-16 (ref 4) System Safety

Management Guide http://www.apd.army.mil/pdffiles/p385_16.pdf

Military Standard (MIL-STD) 882D (ref 6) Department of Defense Standard Practice:

System Safety www.everyspec.com/MIL-STD/MIL-STD.../MIL_STD_882D_934/

Military Standard (MIL-STD) 1472G (ref 8) Department of Defense Design Criteria

Standard: Human Engineering http://www.everyspec.com/MIL-STD/MIL-STD-1400-

1499/MIL-STD-1472G_39997/

National Fire Protection Association (NFPA) 70/72/101(www.nfpa.org)

American Society of Heating, Refrigerating and Air Conditioning Engineers

(ASHRAE), 62.1 http://www.ashrae.org/standards-research--technology/standards--guidelines

American Society for Testing and Materials (ASTM) B117 (www.astm.org)

Underwriters Laboratories (UL) 1703 and UL 1741(www.ul.com)

European Standard (EN) 50438

International Organization for Standardization (ISO) Shipping Container Standards

(www.iso.org)

Illuminating Engineering Society (IES) LM-79, LM-80, and TM-21(www.iesna.org)

British Standards (See 3.3.7)

FCC 47 CFR Part 15 Non-consumer RFI/EMI standards

Restriction of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS) (http://www.rohs.eu/english/index.html)

National Electrical Manufacturers Association (NEMA)

Test and Evaluation Command (ATEC), federal and local environmental, safety, and health laws and regulations.

US Army Corps of Engineers, Safety and Health Requirements Manual, EM 385-1-1

(http://www.usace.army.mil)

National Electric Code NFPA 70 (http://www.nfpa.org)3.0 Requirements

The Government requires a complete installation of shelters. Tasks include all work required to plan, coordinate, survey, transport, setup, integrate, inspect, warranty, and document implementation of energy efficient shelters at government selected pad sites within Kuwait, Camp Buehring, in accordance with this PWS.

http://www.mew.gov.kw/ http://www.internationalconfig.com/ http://www.nfpa.org/ http://www.astm.org/ http://www.ul.com/ http://www.iso.org/ http://www.iesna.org/ http://www.rohs.eu/english/index.html http://www.usace.army.mil/

3.1 Start Work Meeting

The Government will schedule a start work meeting to be held within 14 calendar days of the award of each delivery order. Topics will include the contractors work plan, schedule, required resources and technical approach. The start work meeting will be conducted by telephone, video teleconference or at contractor facilities.

3.2 Progress Reporting

The contractor shall provide written Monthly Progress Reports summarizing the work completed for each Delivery Order. The report shall cover progress on required tasks, next steps, schedule and any anticipated issues or technical challenges.

3.3 Shelters

The contractor shall integrate shelter system components for use within ASG-KU, Camp Buehring on various billeting pads. In some cases, the shelters will replace existing 20’x 32’ temper tents or 30’x 98’ leased American tents.

The contractor shall set-up the shelters on the various pads at Camp Buehring in accordance with this PWS.

Specific requirements are listed below:

3.3.1 Materials. The shelters shall be energy efficient and be composed of materials such as rigid foam insulation and metal structural components to mitigate issues with rotting and warping. The shelters shall provide a tight seal to minimize air-infiltration.

Additionally, external shelter surfaces shall be moisture and corrosion resistant, and not attract destructive pests. External shelter components shall be “Dessert Tan” 33446 color per Federal Standard 595C to maximize reflection of solar radiation within the desert while blending with existing background colors. Color of shelters shall be imbedded in the outer material so as to negate having to re-paint. Shelters shall be modular, portable, and have a minimum thermal efficiency of R-18 (floor), R-22 (walls) and R-25 (roof). Shelters shall also have a minimum fire resistance of Type II, noncombustible, in accordance with the International Building Code (IBC).

3.3.2 Environmental. All equipment shall be designed to endure a desert environment.

Characteristics of this environment include high temperatures, sand/dust storms and heavy but infrequent rainfall. Camp Buehring is located in northern Kuwait approximately 80 km by road from Kuwait City. An annual temperature profile for this location is provided below:

Kuwait City Annual Temperature Profile (°F)

Month J F M A M J J A S O N D

Low 46 50 57 64 75 82 86 84 79 70 59 48

High 66 70 79 88 100 109 113 109 106 95 79 68

Average 56 60 68 76 88 96 100 97 92 82 69 58

Note: Kuwait’s all-time maximum recorded temperature of 127.9° was recorded at Mitribah, in the vicinity of Camp Buehring on August 3, 2011.

3.3.2.1 Shelters shall be ruggedized to withstand rough handling during assembly, disassembly and be able to withstand inclement weather to include ambient temperatures from 20 degrees F to 130 degrees F and storage temperatures up to 145 degrees F. Maximum ambient temperature is expected to be 145 degrees F in storage.

Little or no shade will be available so the proposed design shall be able to withstand even higher surface temperatures due to absorption of solar radiation within this desert environment.

3.3.2.2 Shelters and all components shall be able to withstand expected maximum wind speeds and gusts. The prevailing wind direction in Kuwait is north-western. The maximum wind speed can reach 29.5 m/s and the maximum reported wind gust speed is 37.6 m/s (record).

3.3.2.3 Shelters and all components shall be able to withstand heavy but infrequent rainfalls while remaining water tight throughout the useful lifespan of the shelter. Standing water of less than 12 inches shall be expected after heavy rainfalls, therefore the interior floor of shelters shall be located at least 12 inches above ground level.

3.3.3 Foundation and Structure. Shelters shall be suitable for installation within a desert environment (Kuwait) on semi-level surfaces such as a compacted sand gravel mix with minimal site preparation work. The government will be responsible for removing existing tents from the pad areas for shelter setup. The pouring of concrete pads is prohibited. Shelters shall be capable of being leveled and situated on existing, minimally prepared, roughly graded, packed sand/gravel surfaces using a sub-frame, pre-made footers or other prefabricated materials. The foundation shall be able to withstand the weight of the structure, lockers, equipment, and soldiers while withstanding occasional heavy rainfall. The minimum floor load capacity shall be 65 pounds per square foot.

3.3.4 Design Flexibility. Shelters shall be portable, modular and allow for rapid assembly using a minimal set of tools and come with a Shelter Guide (see PWS paragraph 4.2.3, below). Shelters shall be re-locatable so that they can be disassembled and moved to other base camp locations. Shelters shall be designed to be stored/shipped in standard International Standards Organization (ISO) shipping containers and/or other conveyance that is rapidly deployable.The shelters shall be capable of being assembled, disassembled, and re-assembled at least seven times without degradation to functional use and provide a minimum useful life of 15 years.

3.3.5 General Shelter Configuration. The shelters shall have two main points of egress for each 20’ x 32’ (approximate) area. Each 20’ X 32’ (approximate) shelter area shall be configured with a floor to ceiling internal divider to separate the main living space into two equal size areas that can house at least four Soldiers in each separate living area and allow for eighty square feet of living space per Soldier.. The interior height of the shelters shall be greater than seven feet. A main entrance/exit and back entrance/exit shall be built into the walls. Either spring loaded entrance doors or another method to automatically close doors shall be used in order to minimize cooling/heating loss. Further, each side of the shelter shall have an additional egress exit for emergencies. Each shelter door shall have a peephole viewer centered on the horizontal axis of the door and mounted approximately five feet in height. Shelter must have entry ways that comply with MIL-STD-1472G with a minimum width of 0.91 m (36 in.) and a minimum height of 1.96 m (77 in.). In accordance with MIL-STD-882D, there must not be any tripping hazards that would impede exiting the shelter. Specifically, the threshold of all doors must be level with the rest of the shelter. The main entry shall be capable of being secured and the locking device shall be releasable from both the interior and exterior of the shelter. The alternate egress shall be in a wall other than the wall of the main entry and be capable of being secured internally. The alternate egress can be designed as a door or whole-body access hatch with a minimum opening of 66 by 76.2 cm (26 by 30 in.) in accordance with MIL-STD-1472G; and if the hatch is secured from the interior of the shelter, it shall allow for quick exiting of the shelter, and meet the force requirements of MIL-STD-1472G. Stairways and handrails shall conform to MIL-STD-1472G requirements.

3.3.5.1 One-Story Shelters. One-story shelters will be approximately 20’x32’ foot in size and are intended to replace temper tents. Each shelter shall include a minimum 6’ wide by 6’ long vestibule/foyer at each entrance with a second exterior door that improves air flow for energy efficiency purposes. One-story shelter doors shall open outward.

3.3.5.2 Two-Story Shelters. Each shelter shall be two-stories in height and include stairways to reach the second floor. Two-story shelters are intended to replace 30’x 98’ leased American tents. Two-story shelters will be approximately 20’x 32’ or 640 square feet in size per floor and contain a grouping of five shelters together side-by-side to form a replacement unit for existing American tents. It is desirable to place structures into groups to allow for shared mezzanine/second story walkways and to minimize the amount of stairs/costs required. Optional configurations for access to the second floor of shelters are encouraged. For instance, using a mezzanine that runs the length of the inside and/or outside of the second floor of the shelters. If used, internal hallway doors shall open outward and individual room doors shall open inwards. The mezzanine/hallway shall be wide enough to accommodate an open door and meet minimum width requirements as detailed in MIL-STD-1472G.

3.3.6 Water Mitigation. Standard practice within ASG-KU is to use sandbags around the perimeter of billeting tents to mitigate the potential for water infiltration during heavy rains. The contactor shall consider the potential for heavy rains and determine the best approach to minimize negative impacts associated with water infiltration on the shelter and the base. A minimum of a 12 inch offset (ground to structure) is required for water mitigation purposes. The roofing system and sides shall be water tight and be capable of shedding water to the exterior of the structure, allowing for runoff.

3.3.7 Electrical. All electrical systems shall be implemented in accordance with the latest edition of Kuwait Ministry of Energy General Specifications for Electrical Installation and applicable International Electrotechnical Commission (IEC) and British standards. Electrical equipment shall carry an independent laboratory listing or qualification by an Occupational Safety and Health Administration (OSHA) recognized testing laboratory. Each 20’ x 32’ (approximate) shelter area shall have a minimum of eighteen (18) duplex receptacles, Type G, 240 volt, 50 Hz. The receptacles shall be evenly spaced. The contractor shall have no more than six receptacles per convenience receptacle branch circuit to ensure adequate capacity without nuisance tripping from overloads. The contractor shall provide ground fault interrupt circuit protection on all convenience receptacle circuits.

Each shelter shall be tied into the existing power using pin and sleeve connectors that conform to the IEC 60309 standard with the male (hot) side of the connector located on the shelter end of the cable. This will permit relocation of the shelters with minimal effort to disconnect and re-connect electrical services. The service entrance connection shall be in accordance with IEC 60309 CEE-17 connection, with an IP67 rating for dust and moisture protection, and a 3P+N+E configuration (The International Configurations Catalog page 178 provides an explanation on the IEC 60309 CEE-17 standard and the Intrusion Protection “IP” ratings. www.internationalconfig.com ).

The shelter electric service circuit breaker panel shall permit use of data logger device(s) within the panel. Each shelter electrical service panel shall have a main disconnect breaker, and adequate over-current protection for each branch circuit in accordance with the Kuwait Ministry of Energy General Specifications for Electrical Installation and referenced British Standards. Final onsite electrical connections and energizing of circuits shall be made in coordination with the Area Support Group – Kuwait (ASG-KU) Director of Public Works. Anticipated service size for each shelter is 40 Amp circuit breaker, single phase, 240 VAC, 50 hertz http://www.internationalconfig.com/

3.3.7.1 Interior Lighting. Interior switchable LED lighting shall be used to maximize energy savings and reduce maintenance required to change bulbs. A separate one way switch is required at each entrance to allow for separate control of lighting within each main interior living area. For single story shelters, vestibule entrances must also contain a separate interior light and wall switch or motion activated light. For two story shelters, if an internal hallway is used, interior switchable lighting shall be provided within the hallway. Light output shall be suitable for the interior area of the shelter in accordance with industry best practices as recommended by the Illuminating Engineering Society (IES). Minimum requirements are as follows:

Lighting system (complete luminaire)

Down light:

o System (luminaire) efficacy of 35 lumen per watt o Minimum 575 lumen output o 75% of total lumens within 0-60o zone.

o Beam angle (where intensity is 50% of maximum) between 90o and

120o o Rated for minimum 40 °C operation.

o Correlated Color Temperature (CCT) of 2700 to 4000 based on IES

LM-79 or equivalent testing.

o Color Rendering Index (CRI) of at least 75 based on IES LM-79 or equivalent testing.

Fixture Housing

UL-listed and wiring cavity shall be field accessible for service or repair needs

The useful life of the luminaire shall be determined to be 25,000 hours at 70% of initial light output (L70 = 35,000 hours) based on IES LM-80 and IES TM-21.

LED Driver

Minimum efficiency of 85%

Rated to operate up to 40 °C

Input Voltage: capable of 240/250 (±10%) volt, single phase

Operating frequency shall be 50/60 Hz.

Power Factor (PF) ≥ 0.90

Total Harmonic Distortion (THD) ≤ 20%

Restriction of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS) compliant (see http://www.rohs.eu/english/index.html)

Compliant with FCC 47 CFR part 15 non-consumer RFI/EMI standards

Lifetime rating of 100,000 hours at full load and 25 °C ambient as supported by warranty.

Minimum Time Between Failures (MBTF = total hours of testing / number of failures) greater than 300,000 hours at full load and 25 °C ambient.

3.3.7.2 Exterior Lighting. Billeting pads have a requirement for continuous exterior utility illumination from dusk to dawn to allow Soldiers to safely traverse shelter entrances and exits. Current area lighting needs are served using either portable generator light kits and/or 400 watt halogen duplex light fixtures that are affixed to tent entrances. To maximize energy conservation, high efficiency industrial LED external lighting is required at shelter main entrances/exits. Exterior lighting shall be integrated at shelter entrances/exits/walkways/stairs and be switchable with a dusk to dawn automated option. Light output shall be suitable for the exterior area of the shelter and exterior stairways in accordance with industry best practices as recommended by the Illuminating Engineering Society. Minimum requirements are as follows:

Lighting system (complete luminaire)

Tested system wattage of no more than 15 watts based on LM-79 or equivalent testing.

National Electrical Manufacturers Association (NEMA) floodlight distribution category or equivalent for asymmetric distribution.

Acceptable categories: 7x4, 7x5, 6x4, 7x6, 6x5.

Maximum (brightest spot) footcandle (fc) reading on parallel plane 10 feet away (i.e. 10 ft mounting height) of no less than 1 fc and no more than 10 fc for a 10 ft mounting height.

Rated for minimum 40 °C operation

Correlated Color Temperature (CCT) of 4000 to 5500 with tested CCT based on LM-79 or equivalent testing.

Color Rendering Index (CRI) of at least 50 based on LM-79 or equivalent testing.

Fixture Housing

UL-listed for wet locations and wiring cavity shall be field accessible for service or repair needs

Optical cavity IP (Ingress Protection) rating of at least IP65 per IEC 60529

Fixture coating capable of surviving Salt Fog environment for 500 hrs minimum without blistering or peeling per ASTM B117.

The useful life of the luminaire shall be determined to be 35,000 hours at 70% of initial light output (L70 = 35,000 hours) based on IES LM-80 and IES TM-21.

Light Source (LED package, module, array, light engine)

Reliability reports for Joint Electron Devices Engineering Council (JEDEC) tests on:

o High Temperature Operating Life (HTOL) o Powered Temperature Cycle (PTMCL) o Non-Operating Thermal Shock (TMSK) o Mechanical Shock o Variable Vibration Frequency o Solder Heat Resistance (SHR)

LED Driver

Minimum efficiency of 85%

Rated to operate up to 40 °C

Input Voltage: capable of 240/250 (±10%) volt, single phase

Operating frequency shall be 50/60 Hz

Power Factor (PF) ≥ 0.90

Total Harmonic Distortion (THD) ≤ 20%

RoHS compliant (see http://www.rohs.eu/english/index.html)

Compliant with FCC 47 CFR part 15 non-consumer RFI/EMI standards

Lifetime rating of 100,000 hours at full load and 25 °C ambient as supported by manufacturer warranty.

Minimum Time Between Failures (MBTF = total hours of testing / number of failures) greater than 300,000 hours at full load and 25 °C ambient.

Note: Products that meet the above minimum requirements have been in use in commercial and residential applications for many years and are listed under the Department of Energy Star program and/or Design Lights Consortium (DLC).

3.3.7.3 Environmental Control Unit (ECU). ECU heating and cooling systems shall be sized to meet air quality and comfort needs in Kuwait. Specifically, the ECU shall have capacity to maintain occupied interior shelter temperatures within a comfortable range between 70-75 degrees Fahrenheit and conform to other power consumption requirements specified in the Kuwait Ministry of Electricity and Water Code of Practice for the design of Air-Conditioning Systems. Electrical connections shall be dust and weather resistant. The ECU shall meet the IEC 60309 CEE-17 standard, with a minimum IP44 rating. Pre-wiring of connections along with a plug and play design for easy on-site installation and replacement is required. ECU shall be able to heat and cool both sides of the divided shelter. Authorized refrigerant for the state of Kuwait is 134A or 410.

Shelter ECUs shall include a programmable thermostat(s). All shelters shall come with two heat exchanger/air ventilators per shelter that will provide ventilation air exchange minimums as defined by the American Society of Heating, Refrigerating and Air Conditioning Engineers, 62.1 standards for Barracks Sleeping Areas. Make-up air shall be filtered. Filters shall be washable and/or be easily replaced.

3.3.7.4 Photovoltaic (PV) Array Generation. Supplemental PV Array Generation is required on the one-story shelters only. Roof mounted photovoltaic arrays are required to minimize footprint, generate power and provide some solar shading for the shelters.

As a minimum, rooftop arrays located on the shelters shall provide approximately 3 to 4 kilowatts (KW) capacity per shelter using a 15 to 16 panel series design with 15 percent or greater efficiency.

To minimize points of failure and to simplify design, PV panels shall be tied directly into electrical service panels without battery storage. All PV equipment and electronics shall be ruggedized and be able to operate within extreme desert heat. PVs shall be Underwriters Laboratories (UL) 1703 listed and/or IEC 61730 qualified. Electrical connections shall be dust tight and weather resistant.

The shelter roof shall be capable of supporting the PV weight, expected wind shear and remain watertight after completion of mounting/sealing the PV array. Additionally, the roof shall support weight of workers performing PV installation and periodic maintenance. Shelter roofing shall be able to withstand moderate foot traffic.

PVs shall be oriented and mounted to optimize generation of electricity. To support portability, PV shall be designed to enable future tear down and setup/reorientation.

Electrical systems shall allow for isolation of components (separate breaker) and use of a junction box or other methods to allow for quick disconnect. Minimum PV specifications are listed below:

Site conditions:

• (Kuwait = 30° N latitude)

• Shelter dimension approximately 20’x32’, orientated with long dimension north; shelters shall have a 3-phase service panel

• Temperature Requirements: -20°F to 130°F

• Kuwait base electrical system: 240Vac single phase or 415Vac 3 phase, 50 Hz

50 Hz

Integrated PV System Components:

• PV modules

• Power converters

• Mounting Structure

• Balance-of-system (i.e. cabling, circuit breakers, conduits, etc. as needed)

PV Module Requirements:

• Equal to or greater than 15% efficiency

• Standards: UL 1703, IEC 61730, or equivalent

• Manufacturer’s commercial warranty

• PV module electrical output ratings shall not exceed power converter (see

Power Converters Requirements section below) input ratings.

• If DC cables are exposed to sun, cables shall be UV-rated or contained in conduits and properly de-rated.

Power Converters Requirements:

• Three power converter options:

• Central/String inverter

• Central/String inverter with PV module MPPT optimizer (DC-DC converters)

• Micro inverter

• Output power ratings shall match Kuwait’s electrical system as defined above.

• Output shall tie into the electrical panel of the shelter. If single-phase inverters are used, care shall be taken to balance the three phases of the base electrical system.

• If AC cables are exposed to sun, cables shall be UV-rated or contained in conduits and properly de-rated.

• Standards: UL 1741, EN 50438, or equivalent

• Manufacturer’s commercial warranty

Mounting Structure Requirements:

• May be integral to shelter structural design

• Non-rotating mounting structure, i.e. without mechanical sun tracking

• Shall meet wind loading

• Shall be within load bearing of the shelter roof structure

• No shadowing or minimal shadowing 1 hour after sunrise and 1 hour before sunset.

• Tilt angle: (see output power loss vs. tilt angle below)

Power loss vs. tilt angle for 30° latitude

Integrated Product Specifications/Certifications

• Manufacturer’s commercial warranty for the complete PV system is required

• PV System shall be able to be assembled and disassembled at least three times

Performance Requirements:

P V m o d u le o u tp u t p o w e r

(W

PV output power vs. inclination for 30-degree latitude location

46 deg

40 deg

30 deg

20 deg

10 deg

0 deg

0 50 100 150 200 250 300 350

Day of the year

P e rc e n ta g e p o w e r lo s s

46 deg

40 deg

30 deg

20 deg

10 deg

0 deg

30.2%

18.9%

10.2% 4.1%

1.7% average = 43.5%

• Maximize PV power output and minimize total cost, while meeting all above constraints.

3.3.8 Safety. In performing work under this contract, the Contractor shall comply with all applicable Army Test and Evaluation Command (ATEC), federal and local environmental, safety, and health laws and regulations.

3.3.8.1Two ceiling mounted smoke detectors, one on each side of the 20’ by 32’ (approximate) shelter area, are required for each floor of both shelter configurations.

Smoke detectors shall have electrical service and a backup battery in accordance with NFPA 72. High quality (electronic sensor) smoke detectors shall be used to minimize false alarms. Additionally, a wall mounted 10 pound ABC rated fire extinguisher (4A:80B:C) is required at each exit door for both of the shelter configurations.

3.3.8.2 Emergency lighting exit signs that illuminate when the power goes off shall be wired into the structure for all exterior doors and doors leading to common areas of exit.

3.3.8.3 All shelters shall have a warning device that generates an audible alarm when the power goes off that can be manually reset so that the occupants can be alerted to vent the shelter.

3.3.8.4 All shelter interior floor finishes shall be non-skid and not be degraded by daily sweeping and mopping over the lifespan of the shelter.

3.3.8.5 All shelters shall be designed and built to meet applicable International Building Code (IBC) standards with the exception of wheelchair ramps and fire sprinkler systems, which are not required. However, a short ramp or steps would be required to eliminate tripping hazards if entrances are not even with the ground. All flooring and step surfaces must have nonskid surfaces.

3.3.8.6 The contractor, in coordination with the U.S. government shall obtain all safety reviews/releases from the appropriate organizations: Camp Buehring Force Protection;

Camp Buerhing Fire Safety Inspector; Camp Buehring Safety Officer; and the ATEC.

3.3.8.7 The Contractor shall comply with the US Army Corps of Engineers, Safety and Health Requirements Manual, EM 385-1-1.

3.3.9 Transportation of Shelters

The contractor shall provide transportation of shelters from production facilities to selected Pads within Camp Buehring. This includes packaging, shipping and handling of required equipment and tools. The contractor shall also be responsible for clearing customs.

The contractor shall coordinate with the U.S. Government to gain access to Camp Buehring and provide estimated shipment quantities, ship dates and delivery dates.

Equipment may be stored at outdoor storage areas. Upon completion of onsite set-up, the contractor shall remove excess packaging and other scrap materials. The U.S.

Government will provide for storage of shipping containers, free of charge, while shelter installation is taking place on site at Camp Buehring, Kuwait. Additionally, the U.S.

Government will offload containers from trucks at the final destination within Camp Buehring, Kuwait. Shipping schedules shall be coordinated in advance with the Director of Public, Camp Buehring, Kuwait to ensure that material handling equipment can be made available during the expected shipment(s) arrival date(s).

3.3.10 Set-up and integration of Shelter Components

The contractor shall set-up shelters on billeting pads at Camp Buehring in accordance with this PWS. Shelters shall be orientated to minimize re-work of underground electrical service. Digging and on-site electrical work shall be coordinated in advance with the Army Director of Public Works, Kuwait.

3.3.10.1 The Government will execute the breakdown of any existing tents to allow for sufficient time to accommodate the proposed Delivery Schedule which will be incorporated into any resultant Delivery Order.

3.3.11 Warranty

Commercial warranties for all shelter components will commence from date of Government acceptance of shelters. The contractor shall provide a point of contact for all warranty claims.

3.3.12 Technical Documentation

Shelter Guide - The contractor shall provide a Shelter Guide that details how to setup, disassemble, and package shelters for transportation to another location. As a minimum, the guide shall address relative times for set-up and disassembly, labor requirements, specialized tools required and the method for repackaging and shipping.

The guide shall also detail any routine maintenance actions required and how to repair/troubleshoot/replace components. Additionally, the Shelter Guide should include a list of recommended commercial item spares, corresponding part numbers, and where the commercial item spares may be purchased.

Shelter Specifications - The contractor shall provide a Shelter Specification that details the structure dimensions, component sizes, location and sizes of entrances, weight, load capacity, electrical capacity, wiring diagrams, location of outlets, parts list, schematic and other technical details including but not limited to ECU manufacturer specifications and manuals, power interfaces, PV specifications and other major components.

The contactor may provide technical documentation in their standard commercial format. For instance, normal product guides, manuals or specifications can be provided as long as the Shelter Guide and Shelter Specification information is included in the product literature. Supplemental product information shall be provided if the standard product information does not contain the information required in this PWS.

4.0 Deliverables:

4.1 Shelters

4.1.1 Single-Story Shelters IAW PWS paragraph 3.3 to be delivered and assembled to various Billeting Pads/sites at Camp Buehring, Kuwait.

4.1.2 Two-Story Shelters IAW PWS paragraph 3.3 to be delivered and assembled to various Billeting Pads/sites at Camp Buehring, Kuwait.

4.2 Data Items - The contractor shall provide the following data items as specified in each Delivery Order:

4.2.1 Start of Work Meeting Report - The contractor shall provide a Start Work Meeting Report summarizing results from the start work meeting for each Delivery Order. The Report shall include at a minimum, the date and time of the meeting, a list of participants, a summary of discussions, schedule and any actions required

4.2.2 Monthly Status Reports - The contractor shall provide written Monthly Progress Reports summarizing the work completed for each Delivery Order. The report shall cover progress on required tasks, next steps, schedule and any anticipated issues or technical challenges.

4.2.3 Shelter Guide - The contractor shall provide a Shelter Guide in English that details how to setup, disassemble, and package shelters for transportation to another location.

As a minimum, the guide shall address relative times for set-up and disassembly, labor requirements, specialized tools required and the method for repackaging and shipping.

The guide shall also detail any routine maintenance actions required and how to repair/troubleshoot/replace components. Additionally, the Shelter Guide shall include a list of recommended commercial item spares, corresponding part numbers, and where the commercial item spares may be purchased.

4.2.4 Shelter Specifications - The contractor shall provide a Shelter Specification in English that details the structure dimensions, component sizes, location and sizes of entrances, weight, load capacity, electrical capacity, wiring diagrams, location of outlets, parts list, schematic and other technical details including but not limited to ECU manufacturer specifications and manuals, power interfaces, PV specifications and other major components.

All deliverables shall be in English and shall be submitted electronically in compatible Microsoft Office formats to the Government Point of Contact listed in paragraph 11.0.

5.0 Government Furnished Equipment (GFE)/Access:

It is not anticipated that GFE will be provided as part of this work.

The Government will provide contractor access to required work sites, remove existing tents, ensure that the site is prepared for shelter setup and provide electrical service in the vicinity of the site for the contractor to run underground feeder cable for final electrical connections.

6.0 Security:

Access to classified information is not required to complete this work. However, existing security regulations and requirements shall be strictly adhered to and enforced for all personnel in the execution of this work. The contractor, as a general rule, shall not have access to classified information. However, should classified documents fall into the possession of the contractor; the contractor shall immediately contact the Contracting Officer for disposition instructions.

A security clearance is not required for worked detailed in this PWS. However, local security requirements shall be adhered to and may include filling out access forms, conducting a screening interview for foreign workers or national agency checks. Access to Sensitive But Unclassified (SBU) information may be required as part of this work.

This information is usually indentified with a For Official Use Only (FOUO) stamp or may be marked FOUO in the document header or footer. Use and handling of FOUO information shall be in accordance with DoD Manual 5200.1M.

7.0 Place of Performance:

Required work will take place at contractor facilities and shelter setup will take place at government facilities located at Camp Buehring, Kuwait. The contractor shall be responsible for gaining required work visas as required which are typically valid for up to ninety days and for completing and submitting paperwork required to gain access to Camp Buehring.

8.0 Period of Performance:

The period of performance for the base contract shall be two years from date of award.

8.1 Delivery Orders may be issued at any time during the 2 year base contract. Each Delivery Order will include the completion or delivery date.

9.0 Inspection/Acceptance/ Freight on Board (FOB):

Inspection, Acceptance and FOB will be at Destination. Government acceptance will occur when all shelters are assembled, operate as required and receive a final passing inspection by ATEC, Camp Buehring’s certified fire inspector and the engineers of the Department of Public Works (DPW).

File details come from the government source that posted it. Updated .