W R Systems HW Drawing 8623651 105.pdf

PDF 377 KB Posted

Attached to
WR SYSTEMS HARDWARE Federal contract opportunity
Solicitation number
N0017825Q6850
Issued by
Department of the Navy Naval Sea Systems Command

About this file

This technical drawing details the AC Input Module Assembly (Drawing 8623651-105) for the Naval Sea Systems Command, with a comprehensive parts list of 42 individual components. The assembly includes electrical components such as terminal blocks, varistors, connectors, wires, switches, filters, labels, and various fasteners like screws, washers, and nuts. Key specifications include torque values for different fastener sizes, threadlocker application requirements, and specific notes about component placement and labeling in accordance with military standards (MIL-STD-130, MIL-HDBK-454).

The drawing is part of a sole-source solicitation (N0017825Q6850) by the Department of the Navy for WR Systems Ltd., seeking 1 AC Input Module Assembly among other related hardware components for testing spare parts. The procurement is a Lowest Price Technically Acceptable competition with a quote due date of 28 July 2025, using Simplified Acquisition Procedures. The document includes strict export control warnings and distribution statements limiting access to Department of Defense and U.S. DoD contractors, with specific instructions for handling and potential destruction of the technical documentation.

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W R Systems HW Drawing 8623651 800.pdf PDF

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Text version

ISOMETRIC VIEW

113QLR6BERTECH

SILICONE ADHESIVE, 12K VOLT, 1.5" WIDEKPT2-1 1/2

AR42

1081349

SILICONE, RTV, NONCORROSIVE, GROUP II, TYPE I, (CLEAR)MIL-A-46146B

ALTN41

1048862GC ELECTRONICS

ELECTRONIC GRADE SILICONE/ ADHESIVE19-155

AR41

6, 7, 8

IDENTIFICATION LABEL, IUID

EA140

204347HENKLE

LOCTITE 425, PLASTIC SAFE, REMOVABLE, 20g42520

AR39

281349

THREADLOCKER, MEDIUM STRENGTH, REMOVABLE, BLUEASTM D5363

AR38

558536

TAPE, LACING AND TYING, NYLONA-A-52080-B-3INAR37

581349

HEAT SHRINK, BLACK, 3/32M23053/5-103-0INAR36

539428MCMASTER CARR

TERMINAL RING, 18-22 AWG, STUD SIZE 6MS25036-102EA435

527264MOLEX

JUMPER38002-0185EA334

581349

TERMINAL RING, AWG 14-16, STUD SIZE 6M25036-106EA633

581349

TERMINAL RING, AWG 16-22, STUD SIZE 10M25036-103EA332

581349

WIRE HOOKUP, AWG 16, GREENM22759/16-16-5 INAR31

581349

WIRE HOOKUP, AWG 16, WHITEM22759/16-16-9INAR30

581349

WIRE HOOKUP, AWG 16, BLACKM22759/16-16-0INAR29

581349

WIRE, HOOKUP, AWG NO. 18, GREENM22759/16-18-5INAR28

581349

WIRE, HOOKUP, AWG NO. 18, WHITEM22759/16-18-9INAR27

581349

WIRE, HOOKUP, AWG NO. 18, BLACKM22759/16-18-0INAR26

527264MOLEX

CONTACT, PIN, AWG 160460123242EA325

96906AMPHENOLJ1CONN RCPT MALE 3POSMS3452L14S-7PEA124

27264MOLEXJ2CONNECTOR, PLUG, PANEL MOUNT, 3 POS39-01-4032EA123

5, 1079515LITTLEFUSE INC.VR1, VR2, VR3VARISTORV230LA40APEA322

58982AMPHENOL

GASKET, SHELL SIZE C10-40450-14S EA121

53711

WARNING LABEL, ELECTRICAL SHOCK7455152-2EA120

1296906

PWR SWMILITARY-GRADE TOGGLE SWITCHMS24659-23DEA119

06SY2ASTRODYNE TDIFL1FILTER, EMIRP135-6-4.7-WEA118

1027264MOLEXTB1TERMINAL BLOCK, 6 POSITIONS38770-0106EA117

81439

NUTPLATE, SHELL SIZE 14A, #4-40M85528/2-14A-01 EA116

96906

#10-32, HEX NUTMS35650-304EA115

96906

WASHER, LOCK, #10 (.193 ID X .334 OD X .04 THK )MS35338-138EA114

96906

WASHER, FLAT, #10 (.219 ID X .438 OD X .049 THK)MS15795-808EA213

96906

SCREW, #8-32 X .500, PAN HEAD, CROSS RECSSEDMS51957-45EA412

96906

WASHER, LOCK, #4 (.112 ID X .209 OD X .025 THK)MS35338-135EA411

96906

WASHER, FLAT, #4 (.125 ID X .25 OD X .022 THK)MS15795-803EA410

96906

SCREW, #4-40 X .500, PAN HEAD, CROSS RECESSED MS51957-17 EA49

96906

NUT, LOCKING, #6-32, HEX, CRESMS21083-C06 EA28

96906

WASHER, FLAT, #6 (.156 ID X .312 OD X .035 THK)MS15795-805 EA27

96906

#6-32 X .500, FLAT HEAD PHIL MACHINE SCREW 82 DEGMS51959-30EA46

96906

#6-32 X .375, FLAT HEAD PHILLIPS MACHINE SCREWMS51959-28 EA45

553711

WIRING DIAGRAM, AC INPUT8623651-032REFREF4

53711

TERMINAL BLOCK SUPPORT8623651-311EA23

53711

AC INPUT MODULE ENCLOSURE8623651-312EA12

53711

AC INPUT MODULE BASE PLATE8623651-301EA11

PARTS LIST

NOTESCAGEVENDORREF DESDESCRIPTIONPART NUMBERUOMQTYITEM

REV

SHEETSCALE

DWG NOCAGE CODESIZE

TITLE

ENGINEER:

PREPARED BY:

REVIEWED BY:

APPROVED FOR NAVSEA BY:

DATE

DATE

DATE

DATE

53711D

1 OF 3 NONE

L. RYAN 2024-09-10

B. ASHA

N. PEACH

M. STOPPER 2024-12-10

2024-12-10

2024-09-10

NAVAL SEA SYSTEMS COMMAND

WASHINGTON, D.C. 20362

DEPARTMENT OF THE NAVY

ANGLE PROJECTION

NSWCDD DNA

1922 REGULUS AVENUE

VIRGINIA BEACH, VA 23461

AC INPUT MODULE ASSEMBLY

8623651-105

DESIGN ACTIVITY

UNLESS OTHERWISE SPECIFIED

DIM ARE IN INCHES

TOL ON ANGLE ± .5°

2 PL ± .015 3 PL ± .005

INTERPRET DRAWING IAW

ASME Y14.100

CUI

CUI

A A

B B

C C

D D

REVISION HISTORY

REV SHEET ZONE DESCRIPTION DATE APPROVED

ALL ALL

INITIAL RELEASE FOR FULL RATE PRODUCTION IAW

ECP-MK2-0519

2024-09-09 B.ASHA

8623651-001 C-12941/U

USED ON

APPLICATION

NEXT ASSEMBLY

NOTES:

1. REFER TO MIL-HDBK-454 FOR ASSEMBLY GUIDANCE. FOR ELECTRICAL COMPONENTS

DEFER TO IPC/WHMA-A-620A CLASS 3.

2. UNLESS OTHERWISE STATED, APPLY THREADLOCKER TO ALL NON-LOCKING THREADED

FASTENERS DURING ASSEMBLY.

3. UNLESS OTHERWISE STATED, TORQUE FASTENERS AS INDICATED BELOW. TOLERANCE

ON TORQUES TO BE `10% OF INDICATED VALUE.

4. INSTALLATION LOCATION AND REFERENCE DESIGNATORS ARE IDENTIFIED AT THE NEXT

HIGHER ASSEMBLY.

5. REFER TO ITEM 4 FOR INSTALLATION OF ELECTRICAL COMPONENTS.

6. PLACE LABEL APPROXIMATELY WHERE SHOWN. LABEL NOT TO COVER MARKED OEM

INFORMATION OR AIR FLOW INTAKE/EXIT.

7. FOR UID MARKING OF LRU, AN EQUIVALENT LABEL MEETING THE REQUIREMENTS OF

MIL-STD-130 MAY BE USED.

8. COMPLETE HUMAN-READABLE AND MACHINE-READABLE INFORMATION IN THE

APPROPRIATE FIELDS OF THE LRU UID LABEL PLATE. MINIMUM MACHINE-READABLE

INFORMATION (MRI) CONSISTS OF CONCATENATED CAGE, PART NUMBER, AND SERIAL

NUMBER IAW MIL-STD-130N CONSTRUCT #2. COMPLETE FIELDS AS FOLLOWS:

CAGE: 53711

S/N: REFER TO MARKING PLAN SOP/13/SSDS/003

PN: 8623651-105

9. FINAL ASSEMBLY SHOWN, BAG AND TAG ASSEMBLY PER MIL-STD-129 FOR USE AT NHA.

"ASSY-53711-8623651-105 REV Y"

"MFR-[INSERT MANUFACTURER'S CAGE CODE]"

Y = MARK IAW REVISION OF THIS DRAWING.

10. APPLY ITEM 41 TO THE TOP OF THE TERMINAL BLOCK (ITEM 17) TO PREVENT CHAFFING

OF THE VARISTORS (ITEM 22).

11. CUT ITEM 42 TO CONTOUR TO COVER HATCHED AREA AS SHOWN.

12. ITEM 19 COMES WITH TERMINAL SCREWS AND MOUNTING HARDWARE (LOCKING RING,

LOCKWASHER, AND TWO HEXNUTS).

8623651-105

ASSEMBLY DETAIL

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY;

ADMINISTRATIVE OR OPERATIONAL USE; 10 MAY 2018. OTHER REQUESTS

SHALL BE REFERRED TO: NAVAL SURFACE WARFARE CENTER DAHLGREN

DIVISION DAM NECK ACTIVITY (NSWCDD DNA), ATTN: CODE DNA30,

1922 REGULUS AVE, VIRGINIA BEACH, VA 23461-2097.

WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT

IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22.U.S.C.

2751, ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979, (TITLE 50,

U.S.C., APP 2401 ET SEQ.), AS AMENDED. VIOLATIONS OF THESE EXPORT

LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN

ACCORDANCE WITH PROVISIONS OF DOD DIRECTIVE 5230.25.

DESTRUCTION NOTICE: FOR CLASSIFIED DOCUMENTS FOLLOW THE

PROCEDURES IN DOD 5220.22-M, NATIONAL INDUSTRIAL SECURITY

PROGRAM OPERATING MANUAL, CHAPTER 5, SECTION 7, OR OPNAVINST

5510.1H, CHAPTER 17. FOR UNCLASSIFIED, LIMITED DOCUMENTS,

DESTROY BY ANY METHODS THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

DISCLOSURE STATEMENT: THIS INFORMATION IS FURNISHED UPON THE

CONDITION THAT IT OR KNOWLEDGE OF ITS POSSESSION WILL NOT BE

RELEASED TO ANOTHER NATION WITHOUT SPECIFIC AUTHORITY OF THE

DEPARTMENT OF THE NAVY OF THE UNITED STATES; THAT IT WILL NOT

BE USED FOR OTHER THAN MILITARY PURPOSES; THAT INDIVIDUAL OR

CORPORATE RIGHTS ORIGINATING IN THE INFORMATION, WHETHER

PATENTED OR NOT, WILL BE RESPECTED; THAT THE INFORMATION WILL

BE PROVIDED THE SAME DEGREE OF SECURITY AFFORDED IT BY THE

DEPARTMENT OF DEFENSE OF THE UNITED STATES.

CAD MAINTAINED: CHANGES SHALL BE INCORPORATED BY THE DESIGN

ACTIVITY.

TORQUE VALUE (INLB)

FASTENER SIZE WET TORQUE DRY TORQUE

#4-40 2.7 3.8

#6-32 5.0 7.0

#8-32 9.0 13.0

#10-32 15.0 21.0

1/4-20 32.0 45.0

1/4-28 37.0 51.0

5/16-18 66.0 92.0

3/8-16 118.0 163.0

DETAIL A

A

REV

SHEETSCALE

DWG NOCAGE CODESIZE

53711 8623651-105

NONE

D

CUI

CUI

A A

B B

C C

D D

8623651-105 ASSEMBLY DETAIL

BOTTOM VIEW

TOP VIEW

AR

6781838

9101116212438

4X 4X

4X

AR

AR 2X

2X

2X

2X

4XAR

SIDE VIEW

VIEW WITHOUT AC INPUT MODULE ENCLOSURE: 8623651-312

12173941

4XAR

(E2, SAFETY GROUND)

SIDE VIEW

GROUNDING STUD

6 38

AR

AR

6 7 8

REV

SHEETSCALE

DWG NOCAGE CODESIZE

53711 8623651-105

NONE

D

CUI

CUI

A A

B B

C C

D D

8623651-105 ASSEMBLY

DETAIL

BOTTOM VIEW

INSIDE BOTTOM VIEW OF ITEM 2

1.50

1.50

.17

.25 .25

File details come from the government source that posted it. Updated .