VAMC Battlecreek Maintenance Schedule B.pdf
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- 36C25026Q0001
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Schedule B is a comprehensive Preventative Maintenance Schedule for laundry and industrial equipment at the VA Medical Center in Battle Creek, Michigan. The document details a 52-week maintenance plan for multiple pieces of equipment from manufacturers including E-Tech, Milnor, Chicago, Colmac, Quincy, McClure, and Energenics. The maintenance schedule covers a wide range of machinery such as cart dumps, textile conveyors, washers, extractors, dryers, folders, tunnel finishers, air compressors, and lint collection systems. Each equipment entry includes a detailed matrix of maintenance tasks categorized by frequency - weekly (W), monthly (M), quarterly (Q), semi-annual (S), and annual (A) - specifying precise inspection, lubrication, cleaning, and functional checks to ensure optimal equipment performance and longevity.
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Schedule B VAMC Battle Creek Preventative Maintenance Schedule
KEY W=Weekly M=Monthly Q= Quarterly S= Semi-Annual A=Annual
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 E- TECH RCO182 (High Speed)
CART DUMP
W A W W M W W M W W Q W W M W W M W W Q
W Lubricate Hydraulic Cylinders W Lubricate Bearings
W,M Hydraulic Hoses & Fittings Check For Leakage W,M Hydraulic Reservoir - Check Fluid Level W,M Inspect Cylinder Pins
W,M,Q Inspect Motor W,M,Q,A Hydraulic Cylinders Check For Dirt Or Grease Buildup W,M,Q,A Check Bearings For Dirt Or Grease Buildup
2 E-TECH ISC-CUSTOM
SOILED TEXTILE INCLINE STORAGE CONVEYORS ( 48"Bed s 63'0"/39'0"L w/ 48''H Sides = 11,400# Cap)
W M W W M W W M W W M W W M W W M W W M
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
1 E- TECH ITC-CUSTOM
SOILED TEXTILE INCLINE TRANSFER CONVEYOR (34' Bed x 39'0"l w/ 48"H Sides)
W M W W M W W M W W M W W M W W M W W M
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
1 E-TECH SSCS-CUSTOM
SOILED TEXTILE BREAK/SORTING CONVEYOR & SORT PLATFORM/STAIRS (34"Bed x 66'0"L)
W M W W M W W M W W M W W M W W M W W M
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
VAMC Battle Creek Preventative Maintenance Schedule
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 E- TECH RCO182 (High Speed)
CART DUMP
W W M W W M W W Q W W M W W M W W M W
W Lubricate Hydraulic Cylinders W Lubricate Bearings
W,M Hydraulic Hoses & Fittings Check For Leakage W,M Hydraulic Reservoir - Check Fluid Level W,M Inspect Cylinder Pins
W,M,Q Inspect Motor W,M,Q,A Hydraulic Cylinders Check For Dirt Or Grease Buildup W,M,Q,A Check Bearings For Dirt Or Grease Buildup
2 E-TECH ISC-CUSTOM
SOILED TEXTILE INCLINE STORAGE CONVEYORS ( 48"Bed s 63'0"/39'0"L w/ 48''H Sides = 11,400# Cap)
W W M W W M W W M W W M W W M W W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
1 E- TECH ITC-CUSTOM
SOILED TEXTILE INCLINE TRANSFER CONVEYOR (34' Bed x 39'0"l w/ 48"H Sides)
W W M W W M W W M W W M W W M W W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
1 E-TECH SSCS-CUSTOM
SOILED TEXTILE BREAK/SORTING CONVEYOR & SORT PLATFORM/STAIRS (34"Bed x 66'0"L)
W W M W W M W W M W W M W W M W W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 MILNOR 76039-08 PBW
150-LB CONTINUOUS BATCH WASHER (Steamless)
W W A W W M W W M W W Q W W M W W M W W
W Clean, Blow Down and Remove Contamination W Grease and Lubricate All Fittings W Check All Belts, Chains and Pulleys for Wear W Clean All Fans, Inlets and Filters W Check All Chemical Areas for Leaks and Corosion W Check All Level Sensors for Proper Function
W,M Clean all Strainers W,M Check all Photoeyes and Sensors W,M Inspect all Couplings and Chain Couplings W,M Confirm Level in Oil Mist System Reservoir W,M Confirm Chain Condition and Tension
W,M,Q Clean All Lint Screens and Tanks W,M,Q Drain Weir Boxes & Steam Trap Strainers
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models.
W,M,Q,S Remove contamination from proximity switches W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 MILNOR MP1640-CL
SINGLE - STAGE PRESS EXTRACTOR
W W A W W M W W M W W Q W W M W W M W W
W Clean, Blow Down and Remove Contamination W Grease and Lubricate All Fittings W Clean All Fans, Inlets and Filters
W,M Drain all Strainers W,M Examine all Compressed Air Mechanisms W,M Check and Clean all Photoeyes and Sensors
W,M,Q Replace the used air filter for hydraulic tank.
W,M,Q Inspect clean and observe Return Water screen, sump and conveyor
W,M,Q,A Check Hydraulic Fluid Level, and examine the oil for contamination. Replace with oil 68 if necessary.
6 MILNOR 64064TG1 (Std
38.5 Pedestal)
330-LB GAS-HEATED DRYING CONDITIONING TUMBLER (Production)
A W W M W W M W W Q W W M W W M W W S W
W Blow Down and Remove Contamination W Lubricate All Areas W Check Belts for Tension & Wear W Check chains and sprockets for wear or mechanical issues
W,M Check Burner then Lint collector and Dry Vac System W,M Clean out basket of debris W,M Check dryer air seals
W,M,Q,S Grease ports for basket support bearings W,M,Q,S Lubricate basket drive components W,M,Q,S Remove contamination from burner diffuser plate and blower fins
W,M,Q,S,A Check speed reducer (gear reducer) oil level - add oil if necessary
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 MILNOR 76039-08 PBW
150-LB CONTINUOUS BATCH WASHER (Steamless)
S W W M W W M W W Q W W M W W M W W M
W Clean, Blow Down and Remove Contamination W Grease and Lubricate All Fittings W Check All Belts, Chains and Pulleys for Wear W Clean All Fans, Inlets and Filters W Check All Chemical Areas for Leaks and Corosion W Check All Level Sensors for Proper Function
W,M Clean all Strainers W,M Check all Photoeyes and Sensors W,M Inspect all Couplings and Chain Couplings W,M Confirm Level in Oil Mist System Reservoir W,M Confirm Chain Condition and Tension
W,M,Q Clean All Lint Screens and Tanks W,M,Q Drain Weir Boxes & Steam Trap Strainers
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models.
W,M,Q,S Remove contamination from proximity switches W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 MILNOR MP1640-CL
SINGLE - STAGE PRESS EXTRACTOR
Q W W M W W M W W Q W W M W W M W W M
W Clean, Blow Down and Remove Contamination W Grease and Lubricate All Fittings W Clean All Fans, Inlets and Filters
W,M Drain all Strainers W,M Examine all Compressed Air Mechanisms W,M Check and Clean all Photoeyes and Sensors
W,M,Q Replace the used air filter for hydraulic tank.
W,M,Q Inspect clean and observe Return Water screen, sump and conveyor
W,M,Q,A Check Hydraulic Fluid Level, and examine the oil for contamination. Replace with oil 68 if necessary.
6 MILNOR 64064TG1 (Std
38.5 Pedestal)
330-LB GAS-HEATED DRYING CONDITIONING TUMBLER (Production)
W M W W M W W Q W W M W W M W W M W W
W Blow Down and Remove Contamination W Lubricate All Areas W Check Belts for Tension & Wear W Check chains and sprockets for wear or mechanical issues
W,M Check Burner then Lint collector and Dry Vac System W,M Clean out basket of debris W,M Check dryer air seals
W,M,Q,S Grease ports for basket support bearings W,M,Q,S Lubricate basket drive components W,M,Q,S Remove contamination from burner diffuser plate and blower fins
W,M,Q,S,A Check speed reducer (gear reducer) oil level - add oil if necessary
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 T.E.A. PBB200HEA
PLANT HEATING LOOP SYSTEM (20HP Dual Pumps w/VFD's)
Q Q
Q Inspect to ensure system is operating properly Q Note any leaks or signs of previous leaks Q Secure anything appearing loose, hanging, or disconnected Q Note any excessive vibration or heat Q Check that all control panel lights and components are operating properly
Q Perform visual inspection to ensure: all wiring is secured and is clean and orderly; all wire tray covers in place. Remove any debris from within the panel; sweep out panel if required
1 T.E.A. EHJX4XDCZ
TUNNEL RECOVERY SYSTEM (CBW Water Filtering & Heating
Q Q
Q Check that unit is performing proper thermal performance Q Walk around unit and perform complete visual inspection Q Clean all debris from the shaker screen Q Check screen for any rips, tears or 'dents'.
Q Check that screen is tensioned properly and center stud locknuts are tight Q Check that diffuser head is centered over diffuser plate Q Check that diffuser head is approximately 1" below diffuser plate Q Check tightness of water inlet manifold union Q Tighten clamps for water inlet manifold Q Check that solids discharge spout is positioned correctly Q Check clamp rings on shaker screen for tightness Q Check to make sure rubber spring bushings are expanded inside springs Q Check springs to insure top and bottom are secure. Tightening may be necessar Q Check that all interconnecting wiring is installed per the electrical schematic Q Check temperature thermistors for proper location and installation Q Check pump leads to magnetic starters for proper wiring Q Check supply voltage to panel disconnect Q Inspect level control installation in the rinse water storage tank Q Grease Shaker Screen Q HEAT EXCHANGER Unit Q Shut off the main power to the system.
Q Hose down and brush clean the surfaces of the heat transfer plates.
Q Re-glue any parts of the gasket that are loose with Pliobond 30 or equivalent.
Q Clean any plates that are coated with mineral deposits Q Perform a final inspection of each plate and close unit.
Q Restore power to to the system and put back into operation Q Check for weeping or leakage and tighten nuts if necessary Q Lubricate tightening bolts and nuts
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 T.E.A. PBB200HEA
PLANT HEATING LOOP SYSTEM (20HP Dual Pumps w/VFD's)
Q Q
Q Inspect to ensure system is operating properly Q Note any leaks or signs of previous leaks Q Secure anything appearing loose, hanging, or disconnected Q Note any excessive vibration or heat Q Check that all control panel lights and components are operating properly
Q Perform visual inspection to ensure: all wiring is secured and is clean and orderly; all wire tray covers in place. Remove any debris from within the panel; sweep out panel if required
1 T.E.A. EHJX4XDCZ
TUNNEL RECOVERY SYSTEM (CBW Water Filtering & Heating
Q Q
Q Check that unit is performing proper thermal performance Q Walk around unit and perform complete visual inspection Q Clean all debris from the shaker screen Q Check screen for any rips, tears or 'dents'.
Q Check that screen is tensioned properly and center stud locknuts are tight Q Check that diffuser head is centered over diffuser plate Q Check that diffuser head is approximately 1" below diffuser plate Q Check tightness of water inlet manifold union Q Tighten clamps for water inlet manifold Q Check that solids discharge spout is positioned correctly Q Check clamp rings on shaker screen for tightness Q Check to make sure rubber spring bushings are expanded inside springs Q Check springs to insure top and bottom are secure. Tightening may be necessar Q Check that all interconnecting wiring is installed per the electrical schematic Q Check temperature thermistors for proper location and installation Q Check pump leads to magnetic starters for proper wiring Q Check supply voltage to panel disconnect Q Inspect level control installation in the rinse water storage tank Q Grease Shaker Screen Q HEAT EXCHANGER Unit Q Shut off the main power to the system.
Q Hose down and brush clean the surfaces of the heat transfer plates.
Q Re-glue any parts of the gasket that are loose with Pliobond 30 or equivalent.
Q Clean any plates that are coated with mineral deposits Q Perform a final inspection of each plate and close unit.
Q Restore power to to the system and put back into operation Q Check for weeping or leakage and tighten nuts if necessary Q Lubricate tightening bolts and nuts
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 T.E.A. TR-4
WASTE WATER HEAT RECOVERY SYSTEM (Existing Heat Exchanger To Be Repurposed)
Q Q
Q Check that unit is performing proper thermal performance Q Walk around unit and perform complete visual inspection Q Clean all debris from the shaker screen Q Check screen for any rips, tears or 'dents'.
Q Check that screen is tensioned properly and center stud locknuts are tight Q Check that diffuser head is centered over diffuser plate Q Check that diffuser head is approximately 1" below diffuser plate Q Check tightness of water inlet manifold union Q Tighten clamps for water inlet manifold Q Check that solids discharge spout is positioned correctly Q Check clamp rings on shaker screen for tightness Q Check to make sure rubber spring bushings are expanded inside springs Q Check springs to insure top and bottom are secure. Tightening may be necessar Q Check that all interconnecting wiring is installed per the electrical schematic Q Check temperature thermistors for proper location and installation Q Check pump leads to magnetic starters for proper wiring Q Check supply voltage to panel disconnect Q Inspect level control installation in the rinse water storage tank Q Grease Shaker Screen
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 T.E.A. TR-4
WASTE WATER HEAT RECOVERY SYSTEM (Existing Heat Exchanger To Be Repurposed)
Q Q
Q Check that unit is performing proper thermal performance Q Walk around unit and perform complete visual inspection Q Clean all debris from the shaker screen Q Check screen for any rips, tears or 'dents'.
Q Check that screen is tensioned properly and center stud locknuts are tight Q Check that diffuser head is centered over diffuser plate Q Check that diffuser head is approximately 1" below diffuser plate Q Check tightness of water inlet manifold union Q Tighten clamps for water inlet manifold Q Check that solids discharge spout is positioned correctly Q Check clamp rings on shaker screen for tightness Q Check to make sure rubber spring bushings are expanded inside springs Q Check springs to insure top and bottom are secure. Tightening may be necessar Q Check that all interconnecting wiring is installed per the electrical schematic Q Check temperature thermistors for proper location and installation Q Check pump leads to magnetic starters for proper wiring Q Check supply voltage to panel disconnect Q Inspect level control installation in the rinse water storage tank Q Grease Shaker Screen
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 T.E.A. CERA-PURE WR-
WASTE WATER RECYCLING SYSTEM:
Q Q
Q Verify system flow-rates, temperatures, pressures, flux, etc., for proper instrumentation and system operation
Q Blow down the Valve Manifold air regulator filter & water bowl on the Cera-Pure Unit.
Q Check/Empty Shaker Screen Lint bucket.
Q Check for leaks on all components. Inspect pump shaft seals for leakage Q Check pre-filter D/P, clean as required.
Q Inspect both pre-filter strainer baskets for debris build-up; wash or replace as needed Q Inspect Shaker Screen fabric for cuts and tears
Q Upon completion of normal shutdown, conduct CIP in accordance with the Cera-Pure Unit operating procedure and inspect chemical pump operation and flow rate.
Q Monitor chemical storage container levels Q Check operation of Concentrate Throttle Valve Q Check operation of all automatic valves associated with the system, on and off the skid Q Check and record Recirculation Pump motor current Q Verify operability of Fresh Water Isolation valve to unit Q Calibrate pH Controller (if equipped
Q Clean Control Panel filters and blow out the inside with air removing dust and lint accumulation
Q Clean skid of debris and accumulation of lint and dust. Clean pump motor vents Q Review performance logs and control set points; adjust control set points as necessary Q Lubricate the Cera-Pure Feed Pump and Re-circulation Pump motor bearings Q Lubricate Shaker Screen motor(s) Q Check oil level between inboard and outboard seals on Hydromatic pump(s) Q Open access port in module head and inspect/clean top of elements Q Isolate and clean the Heat Exchanger's air injection "Wye" strainer Q Inspect and/or replace inline air filter for Heat Exchanger's valve manifold
Q Inspect and/or replace air regulator filter bowl cartridge for the Cera-Pure Unit valve manifold
Q Verify all sensors operational Q Remove Module Head and check torque on Sealing Plate. Re-Torque as required (40FT-LB) Q Calibrate all sensors Q Replace OI battery Q Clean Pit of accumulated debris
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 T.E.A. CERA-PURE WR-
WASTE WATER RECYCLING SYSTEM:
Q Q
Q Verify system flow-rates, temperatures, pressures, flux, etc., for proper instrumentation and system operation
Q Blow down the Valve Manifold air regulator filter & water bowl on the Cera-Pure Unit.
Q Check/Empty Shaker Screen Lint bucket.
Q Check for leaks on all components. Inspect pump shaft seals for leakage Q Check pre-filter D/P, clean as required.
Q Inspect both pre-filter strainer baskets for debris build-up; wash or replace as needed Q Inspect Shaker Screen fabric for cuts and tears
Q Upon completion of normal shutdown, conduct CIP in accordance with the Cera-Pure Unit operating procedure and inspect chemical pump operation and flow rate.
Q Monitor chemical storage container levels Q Check operation of Concentrate Throttle Valve Q Check operation of all automatic valves associated with the system, on and off the skid Q Check and record Recirculation Pump motor current Q Verify operability of Fresh Water Isolation valve to unit Q Calibrate pH Controller (if equipped
Q Clean Control Panel filters and blow out the inside with air removing dust and lint accumulation
Q Clean skid of debris and accumulation of lint and dust. Clean pump motor vents Q Review performance logs and control set points; adjust control set points as necessary Q Lubricate the Cera-Pure Feed Pump and Re-circulation Pump motor bearings Q Lubricate Shaker Screen motor(s) Q Check oil level between inboard and outboard seals on Hydromatic pump(s) Q Open access port in module head and inspect/clean top of elements Q Isolate and clean the Heat Exchanger's air injection "Wye" strainer Q Inspect and/or replace inline air filter for Heat Exchanger's valve manifold
Q Inspect and/or replace air regulator filter bowl cartridge for the Cera-Pure Unit valve manifold
Q Verify all sensors operational Q Remove Module Head and check torque on Sealing Plate. Re-Torque as required (40FT-LB) Q Calibrate all sensors Q Replace OI battery Q Clean Pit of accumulated debris
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 MILNOR 68036M 5K
400-LB AUTOMATIC OPEN POCKET WASHER EXTRACTORS W/ MILDATA (Non-Production)
W A W W M W W M W W Q W W M W W M W W S
W Grease Bearings W Grease Water seals W Verify fan operation and vacuum out vents W Inspect Rubber springs for cracks and deterioration W Grease Ball bushings W Inspect Drive belt(s) and pulley for wear. Test belt tension W Inspect Shocks for leaks and deterioration W Check bolts for tightness and wear. Tighten or replace as necessary.
W Inspect Supply Hoses for leaks and deterioration, observe operation.
W, M Test Mechanical Brake W, M Check Air Flow in Motors W, M Examine Hydraulic tank fluid for contamination.
W,M,Q Inspect and clean the strainers in supply injector valves and clean out each compartment.
W,M,Q Tighten or replace door bumpers W,M,Q Replace the used oil filter for hydraulic tank
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models.
W,M,Q,S Remove contamination from proximity switches W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 E-TECH IWLC-CUSTOM
WASHER EXTRACTOR LOADING HOPPER CONVEYOR
W M W W M W W M W W M W W M W W M W W M
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
4 ADC ADC-120ES
120 Lb. GAS DRYER
W Q W W M W W M W W Q W W M W W M W W Q
W Clean Lit accumulation from lint chamber, thermostat, & microrpocessor temperature sensor W Clean lint from lint drawer/screen W,M Remove lint from around tumbler, drive motors & surrounding areas.
W,M,Q Remove lint from gas valve burner area W,M,Q Lubricate fan shaft bearings W,M,Q Check setscrews on fan shaft bearings
W,M,Q Insoect & remove lint accumulation in exhause ductwork system & from dryer's internal exhaust ducting
W,M,Q CHeck all V belts for tightness & wear W,M,Q Lubricate tumbler drive shaft & idler shaft bearings
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 MILNOR 68036M 5K
400-LB AUTOMATIC OPEN POCKET WASHER EXTRACTORS W/ MILDATA (Non-Production)
W W M W W M W W Q W W M W W M W W M W
W Grease Bearings W Grease Water seals W Verify fan operation and vacuum out vents W Inspect Rubber springs for cracks and deterioration W Grease Ball bushings W Inspect Drive belt(s) and pulley for wear. Test belt tension W Inspect Shocks for leaks and deterioration W Check bolts for tightness and wear. Tighten or replace as necessary.
W Inspect Supply Hoses for leaks and deterioration, observe operation.
W, M Test Mechanical Brake W, M Check Air Flow in Motors W, M Examine Hydraulic tank fluid for contamination.
W,M,Q Inspect and clean the strainers in supply injector valves and clean out each compartment.
W,M,Q Tighten or replace door bumpers W,M,Q Replace the used oil filter for hydraulic tank
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models.
W,M,Q,S Remove contamination from proximity switches W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 E-TECH IWLC-CUSTOM
WASHER EXTRACTOR LOADING HOPPER CONVEYOR
W W M W W M W W M W W M W W M W W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
4 ADC ADC-120ES
120 Lb. GAS DRYER
W W M W W M W W Q W W M W W M W W M W
W Clean Lit accumulation from lint chamber, thermostat, & microrpocessor temperature sensor W Clean lint from lint drawer/screen W,M Remove lint from around tumbler, drive motors & surrounding areas.
W,M,Q Remove lint from gas valve burner area W,M,Q Lubricate fan shaft bearings W,M,Q Check setscrews on fan shaft bearings
W,M,Q Insoect & remove lint accumulation in exhause ductwork system & from dryer's internal exhaust ducting
W,M,Q CHeck all V belts for tightness & wear W,M,Q Lubricate tumbler drive shaft & idler shaft bearings
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
4 MILNOR 36026X8R
90-LB OPEN POCKET WASHER EXTRACTOR W/ MILDATA (Non-Production)
W W A W W M W W M W W Q W W M W W M W W
W Grease Bearings W Grease Water seals W Verify fan operation and vacuum out vents W Inspect Rubber springs for cracks and deterioration W Grease Ball bushings W Inspect Drive belt(s) and pulley for wear. Test belt tension W Inspect Shocks for leaks and deterioration W Check bolts for tightness and wear. Tighten or replace as necessary.
W Inspect Supply Hoses for leaks and deterioration, observe operation.
W, M Test Mechanical Brake W, M Check Air Flow in Motors W, M Examine Hydraulic tank fluid for contamination.
W,M,Q Inspect and clean the strainers in supply injector valves and clean out each compartment.
W,M,Q Tighten or replace door bumpers W,M,Q Replace the used oil filter for hydraulic tank
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models. W,M,Q,S Remove contamination from proximity switches
W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 CHICAGO CASCADE / LINEN
STREAM
FLATWORK SHEET SEPARATOR WITH CONVEYOR SYSTEM
A W W W W M W W M W W M W W M W W M W S
W General Cleanliness W Clean the Pick Bin W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Clean and Lubricate Grooved Bearing Rails and Bearings W Check Pick Clamp Mounting Screws and Setscrews W Inspect Air Filter/Auto Drain W Check Air Pressure Settings
W,M Check Ribbon Condition and Tension W,M Check Setscrews W,M Clean and Lubricate Drip Conveyor Drive Chain W,M Inspect Drive Belt Condition W,M Check Pneumatic Lubricator Oil Level
W,M,S Check and Grease Load Clamp Lift and Pivot Bearings W,M,S Clean Air Filter/Auto Drain Units W,M,S Check and Clean Pinch Roll Conveyor Motor W,M,S Change Lift Clamp and Drip Conveyor Motors Gearbox Oil
W,M,S,A Check All Electrical Connections W,M,S,A Check Insulation Resistance to Earth Ground
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
4 MILNOR 36026X8R
90-LB OPEN POCKET WASHER EXTRACTOR W/ MILDATA (Non-Production)
S W W M W W M W W Q W W M W W M W W M
W Grease Bearings W Grease Water seals W Verify fan operation and vacuum out vents W Inspect Rubber springs for cracks and deterioration W Grease Ball bushings W Inspect Drive belt(s) and pulley for wear. Test belt tension W Inspect Shocks for leaks and deterioration W Check bolts for tightness and wear. Tighten or replace as necessary.
W Inspect Supply Hoses for leaks and deterioration, observe operation.
W, M Test Mechanical Brake W, M Check Air Flow in Motors W, M Examine Hydraulic tank fluid for contamination.
W,M,Q Inspect and clean the strainers in supply injector valves and clean out each compartment.
W,M,Q Tighten or replace door bumpers W,M,Q Replace the used oil filter for hydraulic tank
W,M,Q,S Remove contamination from strainer in water regulator for optional supply injector and pumped chemicals on some models. W,M,Q,S Remove contamination from proximity switches
W,M,Q,S,A Remove used oil from hydraulic tank - Add Oil 68
2 CHICAGO CASCADE / LINEN
STREAM
FLATWORK SHEET SEPARATOR WITH CONVEYOR SYSTEM
W W W M W W M W W M W W M W W M W W M
W General Cleanliness W Clean the Pick Bin W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Clean and Lubricate Grooved Bearing Rails and Bearings W Check Pick Clamp Mounting Screws and Setscrews W Inspect Air Filter/Auto Drain W Check Air Pressure Settings
W,M Check Ribbon Condition and Tension W,M Check Setscrews W,M Clean and Lubricate Drip Conveyor Drive Chain W,M Inspect Drive Belt Condition W,M Check Pneumatic Lubricator Oil Level
W,M,S Check and Grease Load Clamp Lift and Pivot Bearings W,M,S Clean Air Filter/Auto Drain Units W,M,S Check and Clean Pinch Roll Conveyor Motor W,M,S Change Lift Clamp and Drip Conveyor Motors Gearbox Oil
W,M,S,A Check All Electrical Connections
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 CHICAGO KING EDGE CT
AUTOMATIC FLATWORK SPREADER FEEDER
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Check For String Accumulation W Check Pneumatic Clutch/Brake Roller Alignment
W,M Check Prefeeder Carriage Linear Bearing Assemblies, and Lubricate Prefeeder Carriage Rails and Grooved Bearings
W,M Check Spreader Clamp Linear Bearing Assemblies, and Lubricate Upper Spreader Rails and Grooved Bearings
W,M Inspect Air Filter/Auto Drain W,M Check Air Pressure Settings W,M Check Ribbon Condition and Tension
W,M,S Clean and Lubricate Drive Chains and Friction Roll Hinge W,M,S Check Upper and Lower Spreader Belts Condition and Tension W,M,S Inspect Drive Belt Condition W,M,S Check Setscrews
W,M,S,A Clean Air Filter/Auto Drain Units W,M,S,A Check and Grease Bearings
2 CHICAGO SKYLINE S-16
LARGE-PIECE FOLDER W/ STACKER & CONVEYOR
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Inspect Air Filter/Auto Drain W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Inspect Drive Belts W,M Grease Bearings W,M Check and Clean Crossfold Drive Motors W,M Check First Crossfold Blade (Option) and Second Crossfold Air Cylinders
W,M,S Clean Air Filter/Auto Drain W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 CHICAGO KING EDGE CT
AUTOMATIC FLATWORK SPREADER FEEDER
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Check For String Accumulation W Check Pneumatic Clutch/Brake Roller Alignment
W,M Check Prefeeder Carriage Linear Bearing Assemblies, and Lubricate Prefeeder Carriage Rails and Grooved Bearings
W,M Check Spreader Clamp Linear Bearing Assemblies, and Lubricate Upper Spreader Rails and Grooved Bearings
W,M Inspect Air Filter/Auto Drain W,M Check Air Pressure Settings W,M Check Ribbon Condition and Tension
W,M,S Clean and Lubricate Drive Chains and Friction Roll Hinge W,M,S Check Upper and Lower Spreader Belts Condition and Tension W,M,S Inspect Drive Belt Condition W,M,S Check Setscrews
W,M,S,A Clean Air Filter/Auto Drain Units W,M,S,A Check and Grease Bearings
2 CHICAGO SKYLINE S-16
LARGE-PIECE FOLDER W/ STACKER & CONVEYOR
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Inspect Air Filter/Auto Drain W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Inspect Drive Belts W,M Grease Bearings W,M Check and Clean Crossfold Drive Motors W,M Check First Crossfold Blade (Option) and Second Crossfold Air Cylinders
W,M,S Clean Air Filter/Auto Drain W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 CHICAGO POWERHOUSE
5200 CT
THERMAL FLUID-HEATED FLATWORK IRONER
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Clean Power Box Air Filter W Clean Easi-Feed (Option) Components W Check Left Endframe Side Gauges W Check Safety Equipment W Check Guide Tapes W Clean Ironing Chests W Wax Ironing Chests W Clean Roll Padding and Roll Shafts W Inspect Air Filter/Auto Drain W Check Compressed Air System W Clean Inside Endframes and Electrical Boxes and Clean Inverters W Check/Clean Circulation Pump Drip Pan W Check Feed Ribbon Condition and Tension
W,M Check Setscrews W,M Check and Clean All Drive Motor Cooling Fans W,M Grease Feed Ribbon Drive Roll and Pivot Bearings W,M Check Exhaust Blower System W,M Check Feed Ribbon Guide Finger Position W,M Change Guide Tape Position W,M Check Chests and Gap Pieces W,M Clean Burner Blower Wheel and Housing W,M Clean Mixing Case/Electrode W,M Check Pneumatic Lubricator Oil Level W,M Test Expansion Tank Safety Relief Valve W,M Check High Temperature Limit Controls W,M Check Ironing Roll Diameter W,M Check Roll to Chest Pressure W,M Check Roll Padding Air Permeability
W,M,S Clean Air Filter/Auto Drain W,M,S Clean the Canopies W,M,S Test Low Pressure Gas Switch W,M,S Check Gas Regulator Vent
W,M,S,A Inspect Exhaust System Ductwork W,M,S,A Check Thermal Fluid System
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 CHICAGO POWERHOUSE
5200 CT
THERMAL FLUID-HEATED FLATWORK IRONER
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Clean Power Box Air Filter W Clean Easi-Feed (Option) Components W Check Left Endframe Side Gauges W Check Safety Equipment W Check Guide Tapes W Clean Ironing Chests W Wax Ironing Chests W Clean Roll Padding and Roll Shafts W Inspect Air Filter/Auto Drain W Check Compressed Air System W Clean Inside Endframes and Electrical Boxes and Clean Inverters W Check/Clean Circulation Pump Drip Pan W Check Feed Ribbon Condition and Tension
W,M Check Setscrews W,M Check and Clean All Drive Motor Cooling Fans W,M Grease Feed Ribbon Drive Roll and Pivot Bearings W,M Check Exhaust Blower System W,M Check Feed Ribbon Guide Finger Position W,M Change Guide Tape Position W,M Check Chests and Gap Pieces W,M Clean Burner Blower Wheel and Housing W,M Clean Mixing Case/Electrode W,M Check Pneumatic Lubricator Oil Level W,M Test Expansion Tank Safety Relief Valve W,M Check High Temperature Limit Controls W,M Check Ironing Roll Diameter W,M Check Roll to Chest Pressure W,M Check Roll Padding Air Permeability
W,M,S Clean Air Filter/Auto Drain W,M,S Clean the Canopies W,M,S Test Low Pressure Gas Switch W,M,S Check Gas Regulator Vent
W,M,S,A Inspect Exhaust System Ductwork W,M,S,A Check Thermal Fluid System
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 CHICAGO SKYLINE S-16
LARGE-PIECE FOLDER W/ STACKER & CONVEYOR
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Inspect Air Filter/Auto Drain W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Inspect Drive Belts W,M Grease Bearings W,M Check and Clean Crossfold Drive Motors W,M Check First Crossfold Blade (Option) and Second Crossfold Air Cylinders
W,M,S Clean Air Filter/Auto Drain W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections W,M,S,A Check Insulation Resistance to Earth Ground
4 CHICAGO AIR CHICAGO CT
SMALL PIECE FOLDER W/ REAR DISCHARGE
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Polish Metal Surfaces W Check Drive Belt Condition and Tension W Check and Grease Stacker Door Bearings W Lubricate Stacker Door Linkages W Inspect Air Filter/Auto Drain Units W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Clean and Lubricate Drive Chains W,M Check and Clean Drive Motors
W,M,S Clean and Lubricate Threaded Rods W,M,S Clean Air Filter/Auto Drain Units
W,M,S,A Inspect Gear Reduction Unit
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 CHICAGO SKYLINE S-16
LARGE-PIECE FOLDER W/ STACKER & CONVEYOR
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Inspect Air Filter/Auto Drain W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Inspect Drive Belts W,M Grease Bearings W,M Check and Clean Crossfold Drive Motors W,M Check First Crossfold Blade (Option) and Second Crossfold Air Cylinders
W,M,S Clean Air Filter/Auto Drain W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections W,M,S,A Check Insulation Resistance to Earth Ground
4 CHICAGO AIR CHICAGO CT
SMALL PIECE FOLDER W/ REAR DISCHARGE
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean Photosensors W Check and Clean Inverters W Polish Metal Surfaces W Check Drive Belt Condition and Tension W Check and Grease Stacker Door Bearings W Lubricate Stacker Door Linkages W Inspect Air Filter/Auto Drain Units W Check Air Pressure Settings W Check Ribbon Condition and Tension
W,M Check Setscrews W,M Clean and Lubricate Drive Chains W,M Check and Clean Drive Motors
W,M,S Clean and Lubricate Threaded Rods W,M,S Clean Air Filter/Auto Drain Units
W,M,S,A Inspect Gear Reduction Unit
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 CHICAGO BB-13 CT
LARGE-PIECE BLANKET FOLDER/STACKER
A W W W W M W W M W W M W W M W W M W S
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Check Feeder Unit For String Accumulation W Check Feeder Unit Pneumatic Clutch/Brake Roller Alignment
W,M Lubricate Feeder Unit Upper Spreader Rail W,M Check Feeder Unit Spreader Clamp Linear Assembly Bearings W,M Inspect Air Filter/Auto Drain Units W,M Check Air Pressure Settings W,M Check Belt and Ribbon Condition and Tension W,M Check Setscrews W,M Check Upper and Lower Spreader Belts Condition and Tension W,M Inspect Drive Belt Condition
W,M,S Check and Grease Bearings W,M,S Check Folder Unit First and Third Crossfold Air Cylinders W,M,S Clean Air Filter/Auto Drain Units W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections W,M,S,A Check Insulation Resistance to Earth Ground
4 E-TECH FCTC-CUSTOM
FLATWORK CLEAN TEXTILE CONVEYOR
W M W M W W W W M W M W M W W W W M W M
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
3 E-TECH DFTC-CUSTOM
DRYFOLD CLEAN TEXTILE TAKE-AWAY CONVEYOR
M W W M W W M W W M W W M W W M W W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 CHICAGO BB-13 CT
LARGE-PIECE BLANKET FOLDER/STACKER
W W W M W W M W W M W W M W W M W W M
W Watch and Listen for Anything Abnormal W General Cleanliness W Check Safety Equipment W Check and Clean All Photosensors and Reflectors W Check and Clean Inverters W Check Feeder Unit For String Accumulation W Check Feeder Unit Pneumatic Clutch/Brake Roller Alignment
W,M Lubricate Feeder Unit Upper Spreader Rail W,M Check Feeder Unit Spreader Clamp Linear Assembly Bearings W,M Inspect Air Filter/Auto Drain Units W,M Check Air Pressure Settings W,M Check Belt and Ribbon Condition and Tension W,M Check Setscrews W,M Check Upper and Lower Spreader Belts Condition and Tension W,M Inspect Drive Belt Condition
W,M,S Check and Grease Bearings W,M,S Check Folder Unit First and Third Crossfold Air Cylinders W,M,S Clean Air Filter/Auto Drain Units W,M,S Clean and Lubricate Drive Chains
W,M,S,A Check All Electrical Connections W,M,S,A Check Insulation Resistance to Earth Ground
4 E-TECH FCTC-CUSTOM
FLATWORK CLEAN TEXTILE CONVEYOR
W M W W W W M W M W M W W W W M W M W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
W,M Change Oil
3 E-TECH DFTC-CUSTOM
DRYFOLD CLEAN TEXTILE TAKE-AWAY CONVEYOR
W M W W M W W M W W M W W M W W M W W
W Inspect Belting Tracking W Inspect Belting for Tension and Laced Conditions W Check Oil Level W Lubricate Pillow Block/Flange Bearings W Check for Loose Hardware, Rollers & for Other Hazards W Check Drive Sheaves & Sprockets Including Set Screws W Check Drive Chain for Proper Tension & Lubrication
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
4 E-TECH E-RAIL
CLEAN SIDE OVERHEAD SEMI-AUTOMATIC MONORAIL STORAGE CONVEYOR SYSTEM
W W A W M W W M W W W Q W M W W M W W W
AUTOMATED SORTING STATIONS W/ AUTOMATIC SLING PAIRING
AUTOMATED OVERHEAD MONORAIL SOIL STORAGE SYSTEM
AUTOMATED OVERHEAD CWES DRYER LOADING MONORAIL CONVEYOR SYSTEM
W Routine Rail Inspection W Check Basic Lift Operations & Adjustments W Clean Cooling Fan Filters
W,M Inspect Cable Fray & End Connections W,M Check Safety Stops
W,M,Q Inspect Switches W,M,Q Inspect Trolley Yokes, Load Bars, & Hooks W,M,Q Inspect Trolley Yokes To Trolley Load Bar Connection Hardware W,M,Q Inspect Trolley To Sling Connection Hardware W,M,Q Check Alignment Of Upper And Lower Lift Stubs With Live Rail W,M,Q Check Lift Hardware W,M,Q Inspect Trolley To Sling Connection Hardware W,M,Q Inspect Sling Ring Suspension Chain W,M,Q Inspect Sling Cord Assemblies W,M,Q Inspect Auto Open Sling Cord Slugs W,M,Q Inspect Auto Open Sling/Trolley Latches & Pin Assemblies W,M,Q Inspect Auto Open Sling/Trolley Springs W,M,Q Inspect Sling Ropes & Rope Closures W,M,Q Inspect Sling Rings W,M,Q Update Spare Server with current Ghost Image W,M,Q Swap Active Server with Spare Server
W,M,Q,S Stops/Indexers W,M,Q,S Openers/Closers/Stabilizers W,M,Q,S Check Pneumatic Package For Proper Operation, Leaks W,M,Q,S Inspect Trolleys For Unusually Worn Or Loose Hardware W,M,Q,S Check Basic Operation of Trolleys
W,M,Q,S,A Inspect Rail Splice Connections W,M,Q,S,A Inspect Back Drop Links W,M,Q,S,A Inspect Rail Hangers W,M,Q,S,A Inspect Rail Support W,M,Q,S,A Inspect Building Structure W,M,Q,S,A Inspect Sling Material W,M,Q,S,A Inspect Sling Straps W,M,Q,S,A Inspect Trolley Wheels And Bearings W,M,Q,S,A Lube Lift Sheaves W,M,Q,S,A Replace Cylinder Seals W,M,Q,S,A Adjust Sensors W,M,Q,S,A Calibrate Scales
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 E-TECH E-RAIL
CLEAN SIDE OVERHEAD SEMI-AUTOMATIC MONORAIL STORAGE CONVEYOR SYSTEM
Q W M W W M W W W S W M W W M W W M W
AUTOMATED SORTING STATIONS W/ AUTOMATIC SLING PAIRING
AUTOMATED OVERHEAD MONORAIL SOIL STORAGE SYSTEM
AUTOMATED OVERHEAD CWES DRYER LOADING MONORAIL CONVEYOR SYSTEM
W Routine Rail Inspection W Check Basic Lift Operations & Adjustments W Clean Cooling Fan Filters
W,M Inspect Cable Fray & End Connections W,M Check Safety Stops
W,M,Q Inspect Switches W,M,Q Inspect Trolley Yokes, Load Bars, & Hooks W,M,Q Inspect Trolley Yokes To Trolley Load Bar Connection Hardware W,M,Q Inspect Trolley To Sling Connection Hardware W,M,Q Check Alignment Of Upper And Lower Lift Stubs With Live Rail W,M,Q Check Lift Hardware W,M,Q Inspect Trolley To Sling Connection Hardware W,M,Q Inspect Sling Ring Suspension Chain W,M,Q Inspect Sling Cord Assemblies W,M,Q Inspect Auto Open Sling Cord Slugs W,M,Q Inspect Auto Open Sling/Trolley Latches & Pin Assemblies W,M,Q Inspect Auto Open Sling/Trolley Springs W,M,Q Inspect Sling Ropes & Rope Closures W,M,Q Inspect Sling Rings W,M,Q Update Spare Server with current Ghost Image W,M,Q Swap Active Server with Spare Server
W,M,Q,S Stops/Indexers W,M,Q,S Openers/Closers/Stabilizers W,M,Q,S Check Pneumatic Package For Proper Operation, Leaks W,M,Q,S Inspect Trolleys For Unusually Worn Or Loose Hardware W,M,Q,S Check Basic Operation of Trolleys
W,M,Q,S,A Inspect Rail Splice Connections W,M,Q,S,A Inspect Back Drop Links W,M,Q,S,A Inspect Rail Hangers W,M,Q,S,A Inspect Rail Support W,M,Q,S,A Inspect Building Structure W,M,Q,S,A Inspect Sling Material W,M,Q,S,A Inspect Sling Straps W,M,Q,S,A Inspect Trolley Wheels And Bearings W,M,Q,S,A Lube Lift Sheaves W,M,Q,S,A Replace Cylinder Seals W,M,Q,S,A Adjust Sensors W,M,Q,S,A Calibrate Scales
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 E-TECH RC0009
ROLL-UP FOLDING STATION
A W W W W W W W W Q W W W W W W W W Q W
W Inspect Bed Liner (as needed)
W Lubricate Reducer (if needed)
W,Q Inspect Reducer for Leakage
W,Q Inspect Reduced for Dirt or Grease Buildup
W,Q Lubricate Chain
W,Q Lubricate Bearings
W,Q,A Inspect Torque Limiter For Dirt or Grease buildup
1 MCCLURE 500SW DELUXE
CART WASHER
A W W M W W M W W M W W M W W M W W M W
W Clean Cabinet Sump of foreign material W Check nozzles for proper spray pattern W Check swing down boom operation W Check door operation and adjustment W CLean interior cabinet with soap W Clean exterior of cabinet
W,M Grease Boom Quill Bearings (2 Fittings) W,M Grease Blower Shaft Pillow Block Bearings (2 Fittings) W,M Check Tension On Blower Belts- Belts Should Have Approximately½ Inch Travel Replace If Worn W,M Drain Residue From Air Filter Bowl W,M Check And Add Oil If Needed To Air Over Oil Tanks - Use Recommended Air Oil
W,M Boom Gear Box -Check And Top Off Oil Level- Use Chevron Gear Compound 140 Or Equivalent
W,M,A Clean All Supply Tanks W,M,A Clean Filter Screens
W,M,A Check That Oil Level Is Topped Off In Cat Pumps - Use 30 Weight Non-Detergent High Grade Oil
W,M,A Fill Oilers On Cat Pump
W,M,A Check Tension On Pump Belts- Belts Should Have Approximately ½ Inch Travel Replace If Worn
W,M,A Check Pump Pressure -Adjust By Use Of The Bean Relief Valve Or Cat Valve Annually W,M,A Lubricate The 10 H.P Motor - Follow The Manufacturers Specifications W,M,A Change Oil In The Cat Pumps - Replace With 30 Weight Non-Detergent
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 E-TECH RC0009
ROLL-UP FOLDING STATION
W W W W W W W Q W W W W W W W W W W W
W Inspect Bed Liner (as needed)
W Lubricate Reducer (if needed)
W,Q Inspect Reducer for Leakage
W,Q Inspect Reduced for Dirt or Grease Buildup
W,Q Lubricate Chain
W,Q Lubricate Bearings
W,Q,A Inspect Torque Limiter For Dirt or Grease buildup
1 MCCLURE 500SW DELUXE
CART WASHER
W M W W M W W M W W M W W M W W M W W
W Clean Cabinet Sump of foreign material W Check nozzles for proper spray pattern W Check swing down boom operation W Check door operation and adjustment W CLean interior cabinet with soap W Clean exterior of cabinet
W,M Grease Boom Quill Bearings (2 Fittings) W,M Grease Blower Shaft Pillow Block Bearings (2 Fittings) W,M Check Tension On Blower Belts- Belts Should Have Approximately½ Inch Travel Replace If Worn W,M Drain Residue From Air Filter Bowl W,M Check And Add Oil If Needed To Air Over Oil Tanks - Use Recommended Air Oil
W,M Boom Gear Box -Check And Top Off Oil Level- Use Chevron Gear Compound 140 Or Equivalent
W,M,A Clean All Supply Tanks W,M,A Clean Filter Screens
W,M,A Check That Oil Level Is Topped Off In Cat Pumps - Use 30 Weight Non-Detergent High Grade Oil
W,M,A Fill Oilers On Cat Pump
W,M,A Check Tension On Pump Belts- Belts Should Have Approximately ½ Inch Travel Replace If Worn
W,M,A Check Pump Pressure -Adjust By Use Of The Bean Relief Valve Or Cat Valve Annually W,M,A Lubricate The 10 H.P Motor - Follow The Manufacturers Specifications W,M,A Change Oil In The Cat Pumps - Replace With 30 Weight Non-Detergent
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 COLMAC CFS 300 GWG
(LH)
GARMENT TUNNEL FINISHER (Steamless)
S W W M W W M W W M W W M W W M W W S W
W Vacuum Lint Screens W Vacuum Control Box Lint Screens W Check for Dropped Garments In Tunnel W Vacuum Blower Motors and surrounding area W Clean and Inspect air Heating elements W Inspect Blower Belts W Clean Inside steaming chamber W Clean conveyor chain W Clean autoloader if applicable W Clean exhaust blower if applicable
W,M Inspect Water supply and drain lines - repair any leaks W,M Grease blower bearings W,M Inspect conveyor system for chain and sprocket wear W,M Inspect machine for loose or worn parts W,M Clean inside of tunnel W,M Clean and inspect blower wheel
W,M,S Grease blower motors W,M,S Perform Humidifier maintenance
2 QUINCY QGD-50
ROTARY SCREW AIR COMPRESSOR WITH TANK
A W W M W W M W W M W W M W W M W W S W
W Monitor all gauges and indicators for normal operation.
W Check fluid level.
W Drain water from air/fluid reservoir.
W Observe for fluid leaks.
W Observe for unusual noise or vibration.
W,M Replace air filter W,M Clean fluid cooler fins (air-cooled).
W,M Wipe down entire unit to maintain appearance.
W,M,S Take fluid sample.
W,M,S Replace fluid filter.
W,M,S Inspect control line filter(s) and repair as needed.
W,M,S,A Replace air/fluid separator.
W,M,S,A Check all bolts for tightness.
W,M,S,A Lubricate motors.
W,M,S,A Check safety (HAT) shutdown system.
W,M,S,A Test pressure relief valve for proper operation.
WEEK NUMBER
QTY MANUF MODEL ITEM TASKS 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 COLMAC CF S 300 GWG
(LH)
GARMENT TUNNEL FINISHER (Steamless)
W M W W M W W M W W M W W M W W M W W
W Vacuum Lint Screens W Vacuum Control Box Lint Screens W…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .