OPC Industry Day Presentation.pdf

Unclassified | OPC Industry Day | 11 December 2019

The remarks today by Coast Guard officials involved in the OPC Industry Study are not a guarantee of the Coast Guard’s course of action in proceeding with the OPC Industry Study or OPC Re-compete Detailed Design & Construction contracts.

The information shared today represents current Coast Guard program status and will change based on internal and external circumstances. The formal solicitation, when and if issued, is the only document that should be relied upon in determining the Coast Guard’s official requirements.

OPC Industry Study Supporting Contractors

American Systems Incorporated BAE Systems Booz Allen Hamilton BMT Designers and Planners Enterprise Information Services, Inc Gibbs and Cox Maritime Solutions The Kenific Group SERCO Inc Thor Solutions, LLC

Agenda

Welcome Opening Remarks

Industry Study (IS) and DD&C timeline

Break

Summary of OPC Design Artifacts

Acquisition Approach & Strategy

Lunch

Q&A submitted questions

Open Q&A Session

OPC Industry Day | December 11, 2019

CAPT Vince Skwarek CG Yard Commanding Officer

Mr. James Knight CG-9d and Director of Acquisition Services

Industry Study and Detailed Design & Construction Timeline

CDR J.J. Bates OPC Re-Compete Program Manager

Industry Study Timeline

IS RFP Release 20 December 2019 IS RFP Questions Deadline 3 January 2020 IS RFP Questions Response 6 January 2020 IS Proposals Due 13 January 2020 IS Award Mid February 2020 Meetings Monthly during Part 1 Site Visit 4th Meeting

Industry Study Timeline - CDRLs

SOW 2.2.1.1 & 1.2 – (2) 60 DAISA

SOW 2.2.1.3, 1.4, 1.5, & 1.6 – (4) 120 DAISA

SOW 2.2.1.7 & 1.8 – (2) 150 DAISA

SOW 2.2.2.1, 2.2, & 2.3 – (3) 210 DAISA

SOW 2.2.3.1 – 3.8 – (8) 235 DAISA

SOW 2.2.4.1, 4.2, & 4.3 – (3) 15 MAOE

DD&C Timeline

Release DRAFT DD&C RFP 31 July 2020 Release DD&C RFP 10 October 2020 DD&C Proposals Due 29 April 2021 Award DD&C 2nd Quarter FY22 Start OPC 5 Construction 4th Quarter FY23 First Hull Delivered 4th Quarter FY26

OPC Design Artifacts – Industry Study

CAPT George Lesher Ship Design Manager – CG-459

Summary of OPC Design Artifacts

Available at IS Award

– Ref 1: Updated draft OPC System Specification (Part 1 through 9)

– Ref 1: Updated OPC-Specific Technical Documents (Part 10 through 16)

– Ref 1: 2010 ABS Naval Vessel Rules (NVR)

– Ref 1: External References

– Ref 2: Long Lead Time Materials

– Ref 3: Selected Detail Design Deliverables

– Ref 7: OPC Functional Design Placemat

Available after IS Award

– Ref 8: Updated draft SOW (Sect C, Detail Design, Construction)

– Ref 9: List of C5I Production Facility (PF) equipment

– Ref 10: Draft list of Gov’t Furnished Eq (GFE) and Gov’t Furnished

Information (GFI)

OPC Functional Design Placemat Ref 7

Updated draft OPC System Specification Ref 1

OPC System Specification consists of Part 1 through Part 9:

– Part 1 Sections 000 – 099 General Guidance and Administration

– Part 2 Sections 100 – 199 Hull Structure

– Part 3 Sections 200 – 299 Propulsion Plant

– Part 4 Sections 300 – 399 Electric Plant

– Part 5 Sections 400 – 499 Command and Surveillance

– Part 6 Sections 500 – 599 Auxiliary Systems

– Part 7 Sections 600 – 699 Outfit and Furnishings

– Part 8 Sections 700 – 799 Armament

– Part 9 Addendum I: OPC Tailoring of the Naval Vessel Rules (NVR) for Building and Classing Naval Vessels

Updated OPC-Specific Technical Documents Ref 1

Additional OPC-Specific Technical Documents (USCG OPC Project Peculiar Documents, PPDs) consists of Part 10 through Part 16

Part 10 USCG-OPC PPD-200-001 Propulsion Diesel Engine Rating and Powering Margin Definitions

Part 11 USCG-OPC PPD-310-001 Detail Specification for Ship Service Diesel Engine Driven AC Generator Set

Part 12 USCG-OPC PPD-310-002 Detail Specification for 60-Hertz, Alternating Current Generator

Part 13 USCG-OPC PPD-310-003 Detail Specification for Shipboard AC Generator Voltage Regulator-Exciter Systems

Part 15 USCG-OPC PPD-324-001 Detail Specification for Electric Plant Control System and Shipboard Low Voltage Switchboards

Part 16 USCG-OPC PPD-331-001 Supplemental Specification for Solid State Lighting (SSL)

2010 ABS Naval Vessel Rules (NVR) Ref 1

NVR (Parts 1 through 8) total 4,040 pages

DISTRO D - NVR contains sensitive information relating to critical technology which must be protected from release to unauthorized non-US entities and parties not having valid need to know.

ITAR - NVR is governed by the International Trafficking in Arms Regulations

NAVSEA 05DB has granted the OPC project authority to proceed with release of NVR to OPC “Qualified U.S. Contractor” whose eligibility to obtain unclassified export-controlled technical data has been established (via approved DD Form 2345).

Release authority includes secondary release by OPC prime contractors to qualified subcontractors using the same procedures.

External References Ref 1

The OPC System Specification and ABS NVR reference external specification and standards.

• Many defense and federal specifications and standards that are DISTRO A can be downloaded for free from the ASSIST Quick Search website: https://quicksearch.dla.mil/qsSearch.aspx

• Defense and federal specifications and standards that are referenced but not available on ASSIST Quick Search will be available at IS award.

• Commercial specifications and standards that are referenced may need to be purchased from the publishing organization (for example: ANSI, ASTM, IEEE, ISO, IMO, and SNAME) https://quicksearch.dla.mil/qsSearch.aspx

Long Lead Time Materials Ref 2

SWBS

Number LLTM Manufacturer Lead Time

(weeks) 233 Propulsion Engines Fairbanks Morse Engine - MAN 16V 28 33D STC 20 235 Main Propulsion Electric Motor DRS - PA44 450 HP @ 2800 RPM 20 235 Main Propulsion Electric Motor VFD DRS - included above Hybrid Electric Drive 20 241 Reduction Gear Renk - Type ASL 100-E - 4.21:1 24 243 Stern Tube Boss & Strut Schoellhorn- Albrecht 24 243 Strut Tube & Leg Castings Schoellhorn- Albrecht 23

243 Controllable Pitch Propeller & Shafting System Rolls Royce 23

310 SSDG MTU - 12V4000MS24S 1250KVA at 1800 RPM 16 531 Reverse Osmosis Plant Aqua-Sep 25TPD-PW + 1.5TPD-TW 4 561 Steering System Sperry Marine N G 24 561 Steering Gear System RRMNA 24 562 Promas Rudder system RRMNA - CSP 2800 24 565 Shipset of Fin Stabilizer RRMNA - Gemini 30 24

568 Bow Thruster RRMNA - T1650 FP Thruster - 640KW, 4 Blade, NiAlBronze 23

568 Bow Thruster Motor DRS - 858 HP @ 1500 RPM 23 568 Bow Thruster Switches DRS - included above Hybrid Electric Drive 23

49 additional items such as valves with 9 week lead time

The following equipment has been identified as LLTM for OPC Hull 1

Selected Detail Design Deliverables Functional Design Artifacts (Ref 3)

SWBS Drawings Calculations Reports Plans Lists 000’s 9 4 18 8 9 100’s 6 5 7 0 1 200’s 6 5 11 1 0 300’s 11 15 9 2 6 400’s 56 1 8 3 1 500’s 40 36 8 0 2 600’s 2 0 0 1 4 700’s 2 0 0 0 0 900’s 1 0 0 0 0 Total 133 66 57 15 23

Functional Design Artifacts Drawings (Ref 3)

Examples of selected drawings:

• General Arrangement Drawings (070-03-1091)

• Midship Section Drawing (100-03-1376)

• Main Propulsion Shafting Drawings (243-03-1437)

• Switchboards and Load Centers Drawings (324-03-1569)

• Topside Antenna Systems Arrangement Drawing (405-03-1090)

• Auxiliary Systems Diagrams – HVAC (501-03-2029-03)

• Space Arrangements Drawings (640-03-1987)

• Weapons and Ammunition Handling Analysis and Flow Diagram (702-03- 2015)

• Jigs and Fixtures Drawings (995-03-1099)

Calculations

Examples of selected calculations:

• Quarterly Weight Reports (096-4-1357)

• Hull Structural Fatigue Calculations (100-03-1379)

• Calculation of Surface Ship Endurance Fuel Requirements (200-03-1412)

• Electric Plant Load Analysis (EPLA) (300-03-1474)

• Navigation Lights, Signal Lights, and Searchlights Calculations (422-03-2304)

• Auxiliary Systems Calculations – HVAC (501-03-2034-03)

Reports, Plans, and Lists

Examples of selected reports, plans, and lists:

• C4ISR Integration Plan (CIP) (068-03-2317)

• Finite Element Analysis Report and Model (100-03-1386)

• Machinery Controls Development Integrated Master Plan (IMP) (202-01-2048)

• List of Essential Service Loads (320-03-2253)

• TEMPEST Control Plan (407-03-1638)

• Environmental Pollution Control Systems Design Report (593-03- 1938)

• Insulation Schedule (635-03-2299)

Types of Files

Most of drawings are in AutoCAD 2013 (.dwg)

Most calculations, reports, plans, lists files are in MS Office 2007 Format (.docx; .pptx; .xlsx)

Most Vendor Data is in Adobe Acrobat (.pdf)

Specialized software that may be needed to review selected design deliverables are:

• Rhino

• EasyPower

• Navcad

• FEMAP

• Pipe-Flo

• FORAN

• ULTSTR

• ANSYS Workbench

• Visio

Selected Detail Design Deliverables Ref 3

Functional Design Artifacts

• A few of the functional design artifacts cannot be provided because the equipment supplier has asserted restrictions on the Government’s right to release or disclose the technical data. Examples:

• Fin Stabilizer (Ride Control System) – Rolls-Royce Marine North America

• Controllable Pitch Propeller System – Rolls-Royce Marine North America

• Bow Thruster – Rolls-Royce Marine North America

• Steering Gear – Rolls-Royce Marine North America

• Main Diesel Generator Engine – Fairbanks Morse Engine

Acquisition Approach & Strategy

Ms. Nakenia Spruill OPC Re-compete Contracting Officer – CG-9125

Industry Studies Acquisition Approach

• Unrestricted full and open competition utilizing FAR Part 13.5, Simplified Procedures for Certain Commercial Items.

• Award made on best value to the Government in term of established evaluation factors.

• Non-Priced Factors:

1. Experience

2. Management Approach

3. Shipyard Facilities & Production Capacity

• Multiple Contract Award(s):

• The USCG intends award multiple contracts as a result of the solicitation

Key Elements of the Contracting Strategy

• Anticipated Contract Type

• Firm-Fixed Price (FFP)

• Commercial

• Anticipated RFP Release Date

• Q1 FY20

• NAICS Code:

• 336611 (Ship Building & Repairing)

• Estimated Contract Range:

• 3M/contract

Lunch

Panel:

CAPT Lesher, Ship Design Manager

CAPT Keister, OPC Program Manager Nakenia Spruill, OPC Re-compete Contracting Officer

CDR Bates, OPC Re-compete Program Manager