USACE_HSAAP EDC Virtual Industry Day 29JUL2021_FINAL.pdf

EXPLOSIVE DECOMPOSITION

CHAMBER FACILITY PROJECT

VIRTUAL INDUSTRY DAY

Prepared by:

U.S. Army Corps of Engineers, Norfolk District Joint Program Executive Office – Armaments & Ammunition Joint Munitions Command - Holston Army Ammunition Plant 29 July 2021

Holston Army Ammunition Plant Kingsport, TN

This virtual industry day will cover the Design-Build construction of a new Explosives Decomposition Chamber (EDC) facility with Air Pollution Control (APC) for thermal treatment of explosive material waste streams produced at Holston Army Ammunition Plant (Kingsport, Tennessee).

WELCOME TO THE VIRTUAL INDUSTRY DAY

General Rules:

*Please Mute your Microphone.

*This presentation is being recorded.

*Please save all questions until the end.

Pre-Solicitation Industry Day

AGENDA

• Introduction

• Facility Overview

• Project Overview

• Project Details

• Early Design Charrette Concepts

• Schedule

• Overview of Source Selection

• Site Visit Dates

• Q&A Session

• Summary

INTRODUCTION

The project is Design-Build construction of a new Explosives Decomposition Chamber (EDC) facility with Air Pollution Control for thermal treatment of explosive material waste streams produced at Holston Army Ammunition Plant located in Kingsport, Tennessee.

This facility is intended to reduce the open burning of waste explosives.

Project includes completing the design, equipment procurement, installation, construction, commissioning, and prove-out.

FACILITY OVERVIEW

Holston Army Ammunition Plant (HSAAP) is a Government- Owned, Contractor-Operated (GOCO) explosives materials manufacturing facility located in Kingsport, Tennessee.

The facility generates explosives waste which has historically been open burned since the 1940’s and is currently open burned in pans operating under the existing HSAAP Resource Conservation and Recovery Act (RCRA) subpart X permit (TNHW-148) and Area B Clean Air Act Title V Air permit (568188).

HSAAP requires acquisition of the design and construction of a new EDC Facility that will thermally treat the hazardous explosive waste (HEW) streams from HSAAP in an emission controlled thermal treatment facility, reducing the need for open burning.

The new facility will satisfy these requirements and should be in place and operational by October 2026.

View Holston Army Ammunition Plant Video at:

https://www.youtube.com/watch?v=DI5sQFAp2bc

PROJECT OVERVIEW

• EXPLOSIVE TREATMENT TECHNOLOGY UNIT #1

• EXPLOSIVE TREATMENT TECHNOLOGY UNIT #2

• MATERIAL HANDLING BUILDING & CONTROL ROOM

Explosives Decomposition Chamber Facility Includes:

PROJECT DETAILS

The design and construction will utilize the Dynasafe - Static Detonation Chamber (SDC) and Air Pollution Control System

(APC).

The Army’s chosen technology as documented and approved under J&A# CENAO-CT-20-013 on 1 September 2020. The prime contractor will be required to procure these technology on the sole source basis from Dynasafe.

The new EDC Facility, is anticipated to include two SDC with APC units, one Material Handling Building and Control Room, will satisfy the Government’s requirements to safely and effectively treat the bulk explosive waste at HSAAP.

The Facility will meet the Army’s mission for Government installations to move away from the current open burning explosive waste treatment process and begin utilizing proven environmental treatment technology alternatives.

Estimated construction duration is ~1,461 calendar days from notice to proceed.

Dynasafe Static Detonation Chamber with Air Pollution Control System

DYNASAFE – TECHNOLOGY OVERVIEW

General details and examples of Dynasafe technology can be found at this site:

https://drive.google.com/drive/folders/1-s_TpEcWu0MnX_Z3RvK7ZgWjpxmw2VAC?usp=sharing

The information provided on this site is not binding and does not represent USACE information or the project solicited under W9123621R4002. The information presented on this site is general information about Dynasafe and is provided only to assist potential offerors with understanding of Dynasafe’s product.

EARLY DESIGN CHARRETTE CONCEPTS

EDC Facility – Early Site Plan Concept

SDC-1

(~11,500 SF)

SDC-2

(~11,500 SF)

MHB & CR

(~9,100 SF)

EARLY DESIGN CHARRETTE CONCEPTS (CON’T)

The DB RFP technical documents and initial permit packages are currently in development.

Side View Rendering of MHB and CR Building

Side View Rendering of SDC Building

General Layout of SDC Building

SCHEDULE

CY19

1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q

FY26 FY27FY20 FY21 FY22 FY23 FY24 FY25

CY25 CY26 CY27CY20 CY21 CY22 CY23 CY24

D-B RFP &

INITIAL PERMIT

PACKAGES

DESIGN & PERMIT

AIR PERMIT

RCRA PERMIT

FABRICATION & CONSTRUCTION COMM

DDESB

Permit Support

AE

Environmental Assessment with FONSI Approved 24AUG2020

Solicitation Phase I – AUG2021

Solicitation Phase II – FEB2022

Pre-Solicitation Posted (Sam.gov) – 16JUL2021

Target Award – SEP2022

D-B ACQ

OVERVIEW OF SOURCE SELECTION

The Government intends to award a firm fixed priced contract to the responsible offeror whose proposal conforms to the terms of the RFP notice, is determined fair and reasonable, and offers the best overall value to the Government as determined through a Best Value Continuum Trade-off source selection process. This solicitation will be advertised as full and open.

The contracting officer anticipates that the solicitation will include the following evaluation factors:

Phase One:

Factor 1 – Management Approach Factor 2 – Specialized Experience/Past Performance

Phase Two:

Factor 3 – Technical Approach Factor 4 – Small Business Participation Plan (Projected 12%) Factor 5 – Price

Factor 1 will be evaluated on acceptable/unacceptable basis. If an offeror is rated unacceptable for Factor 1, then they will not be considered for Phase Two.

It is anticipated that the relative order of importance of evaluation factors is Factor 2 and 3 are of approximately equal importance to each other; Factor 4 is less important than either Factor 2 or 3. When the proposal is evaluated as a whole (Factors 2-5), the non-price factors (2, 3, and 4), when combined are approximately equal to price (Factor 5).

SITE VISIT DETAILS

- Solicitation Phase I:

- Pre-Bid Site Visit – Tentative 10SEP2021

- Solicitation Phase II:

- Pre-Bid Site Visit – TBS in FEB/MAR2022

Details to be posted in the solicitation. Proposed SDC-2 Area Proposed SDC-1 Area

Road between the two proposed SDC AreasProposed Material Handling and Control Room Area

Q&A SESSION

PLEASE TYPE YOUR QUESTIONS IN THE CHAT OR

RAISE YOUR HAND

THANK YOU FOR YOUR PARTICIPATION AND YOUR

INTEREST IN THIS PROCUREMENT