TGI_38K4116801A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: 02,03 WEA BERP AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-105 USS DEWEY K41

CU PHASE TITLE:

F/O – S/A 96350D, MODIFY 02LVL AND 03LVL WEATHER BERP

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

RYO YAJIMA 231A 315-243-2791 6-FEB-2025

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 6-FEB-2025

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

HOT WORK IN MAGAZINE AND ADJACENT SPACES IAW S6740-AA-SAF-010 AND NAVSEA OP 4, This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: 02,03 WEA BERP AY A 0

FOUO

SHIP: DDG-105 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-8 Sketch (1-5)

J1-2 QA17

(1)

M1-6 Engrg Inst (1- 2)

1. SCOPE/PURPOSE

1.1 Title: S/A 96350D, Modification of 02 Level and 03 Level Weather Bolted Equipment Removal Plate (BERP);

accomplish

1.2 Location of Work:

1.2.1 03 Level Weather, Frames between 178 and 186, Starboard (Stbd)

1.2.2 02 Level Weather, Frames between 221 and 228, Stbd

1.2.3 02 Level Weather, Frames between 279 and 285, Port

1.2.4 Uptake Engine Room No. One (02-186-0-Q)

1.2.5 Ship Service Gas Turbine Generator Intake (03-174-0-Q)

1.2.6 Ship Service Gas Turbine Generator Intake/Exhaust Trunk (02-161-2-Q)

1.2.7 Intake Engine Room No. One (Port) (02-174-0-Q)

1.2.8 Intake Engine Room No. One (Stbd) (02-174-1-Q)

1.2.9 Passage (01-220-0-L)

1.2.10 Intake Trunk (A) Engine Room No. 2 (1-289-2-Q)

1.2.11 Intake Engine Room No. 2 (01-276-0-Q)

1.2.12 Engine Room No. One (4-174-0-E)

1.2.13 Engine Room No. 2 (4-254-0-E)

1.2.14 Intake Engine Room No. 2 (02-275-0-Q)

1.3 Identification:

1.3.1 Quantity (36 EA), Securing Fitting for BERP

Type: XIV Part No. : PH285M-14S Material: CRES 316L, ASTM A314 Remarks: See Engrg Inst Enclosure-01, 2.4, and 2.5 for detail

FOUO

SHIP: DDG-105 CHG/VER: 0/0

1.3.2 Quantity (One Lot), S/A 96350D BERP, 02 Level and 03 Level Weather

1.3.2.1 Quantity (One Lot), Insulation Sheathing Pad on Insulation Support of BERP

BERP Nos. : 03-182-1, 03-182-3, and 02-281-2 Material: CRES 316L, ASTM-A240, 2 Inches x 1/8 Inch Thickness, Flat Bar Remarks: See 2.28 for detail

1.3.2.2 Quantity (4 EA), Label Plate for BERP

BERP Nos. : 03-182-1, 03-182-3, 02-225-1, and 02-281-2 Remarks: See Sketch Enclosure-02 for material and detail

1.3.3 Quantity (12 EA), Securing Fitting on BERP

Type: XIV Part No. : PH285M-14S Material: CRES 316L, ASTM A314 Remarks: See Engrg Inst Enclosure-01, 2.4, and 2.5 for detail

1.3.3.1 Quantity (4 EA), Securing Fitting on BERP No. 03-182-1

1.3.3.2 Quantity (4 EA), Securing Fitting on BERP No. 03-182-3

1.3.3.3 Quantity (2 EA), Securing Fitting on BERP No. 02-225-1

1.3.3.4 Quantity (2 EA), Securing Fitting on BERP No. 02-281-2

1.3.4 Quantity (81 SF), Inner Insulation of Perforated Sheet for BERP

1.3.4.1 Quantity (9 SF), Inner Insulation of Perforated Sheets for BERP 02-281-2

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2 Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II Form 2, Facing D

Remarks: See Sheet 6A of 2.6 for detail

1.3.4.2 Quantity (36 SF), Inner Insulation of Perforated Sheets for BERP 03-182-1

Thermal Felt Insulation Material: MIL-DTL-32585 Type I, Form 2 Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II Form 2, Facing D Remarks: See Sheet 9 of 2.6 for detail

1.3.4.3 Quantity (36 SF), Inner Insulation of Perforated Sheets for BERP 03-182-3

Thermal Felt Insulation Material, MIL-DTL-32585 Type I, Form 2 Facing A Acoustic Insulation Material: MIL-DTL-32585 Type II Form 2, Facing D Remarks: See Sheet 9 of 2.6 for detail

1.3.5 Quantity (81 SF), Perforated Sheets for BERP

1.3.5.1 Quantity (9 SF), Perforated Sheets for BERP 02-281-2

Material: CRES ASTM A240 TY316L, 0.063 Thickness Remarks: See Sheet 6A of 2.6 for detail

1.3.5.2 Quantity (36 SF), Perforated Sheets for BERP 03-182-1

FOUO

SHIP: DDG-105 CHG/VER: 0/0

Material: CRES ASTM A240 TY316L, 0.063 Thickness Remarks: See Sheet 9 of 2.6 for detail

1.3.5.3 Quantity (36 SF), Perforated Sheets for BERP 03-182-3

Material: CRES ASTM A240 TY316L, 0.063 Thickness Remarks: See Sheet 9 of 2.6 for detail

1.3.6 Quantity (One EA), Spring Hanger Assembly for Anti Icing System Piping located in 1.2.11

Size: 6 Inch IPS Hanger No.: SHS/08026 Remarks: See Sheet 3 (Zone 7-F) of 2.30 for detail

1.3.7 Quantity (122 SF in Total), Interior Surface of BERP

1.3.7.1 Quantity (52 SF), Interior Surface of BERP for No. 1A GTM Intake

BERP No.: 03-182-3 Remarks: See Sheet 9 of 2.6 for detail

1.3.7.2 Quantity (52 SF), Interior Surface of BERP for No. 1B GTM Intake

BERP No.: 03-182-1 Remarks: See Sheet 9 of 2.6 for detail

1.3.7.3 Quantity (18 SF), Interior Surface of BERP for No. 2B GTM Intake

BERP No.: 02-281-2 Remarks: See Sheet 6A of 2.6 for detail

1.3.8 Quantity (82 SF in Total), Interior Surface of Intake Space Clean Side where new material installed and disturbed by hot work

1.3.8.1 Quantity (42 SF), Interior Surface of 02-174-0-Q

BERP No.: 03-182-1

1.3.8.2 Quantity (40 SF), Interior Surface of 02-174-1-Q

BERP No.: 03-182-3

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.5.2 Critical Coated Area: CCNY-DDG105-001-25 for the area listed in 1.3.7 and 1.3.8.

1.6 Contractor work start date:5/6/2025

1.7 Contractor work completion date:7/20/2025

2. REFERENCES:

FOUO

SHIP: DDG-105 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 TM T9074-

AS-GIB-

010/271

Requirements for Nondestructive Testing Methods

1 N

4 DWG 3495

PH285M-

14S

PH285M-14S SOCKET

(CROSSBAR-FLUSH)

- Y AL

L

5 LAR

96350/DDG1

05/1219364

PROVIDE CRES TIE-DOWN

MATERIAL

- Y AL

L

6 DWG 167-

8877495

SHIPALT DDG-51-96350 MODIFY

02 AND 03 LEVEL

WEATHERDECK BERPS & ML

A Y AL

L

7 MIL MIL-

STD-2035

Nondestructive Testing Acceptable Criteria

A N

8 MP

LM19K41168

01-

ER09L768-

FWD

1A/1B GTM INTK AND NR.1

SSGTG INTK FOD PROTN FOR

MOD BERP 03-182-1 AND 03-182-

- Y AL

L

9 MP LM19-

K4116801-

ER09L768-

2B

2A/2B GTM INTK FOD PROTN

FOR MOD BERP 02-281-2 BY S/A

96350D

- Y AL

L

10 LAR

96350/DDG1

06/1199777

CORRECT GENRAL NOTES,

TYPE I FITTINGS AND ADD

TORQUE VALUES

- Y AL

L

11 LAR

96350/DDG5

1CL/120124

SUPSHIP Bath drawing review comments

- Y AL

L

12 LAR

96350/DDG1

06/1201944

ADD "DECK SOCKET" AND

"FLATBAR" DETAIL. ADD X, Y

AND Z DIMENSIONS. UPDATE

M/L

- Y AL

L

13 LAR

96350/DDG1

05/1219433

REVISE INSTL DET OF NEW

DECK PLTG (02 LVL, FR.292-301,

PORT)

- Y AL

L

14 LAR SRFY-

0155-22

INSUFFICENT INFO OF WELDED

JOINT DESIGN FOR SECURING

FITTING & BERP COVER PLATE,

- Y AL

L

15 LAR

96350/DDG1

05/1219434

REVISE FAB DET OF NEW 02 LVL

PLTG FOR BERP (02-296-2), AND

INSUFFICIENT INFO OF

- Y AL

L

16 LAR

96350/DDG5

1/1209453

REVISE BERP COVER PLATE

FASTENERS

- Y AL

L

17 LAR SRFY-

0213-22

CORRECTION OF FABRICATION

DETAILS FOR CHOCKS (ITEM

#110 & #178 THRU #186) OF BER

- Y AL

L

18 LAR SRFY-

0140-22

INSUFFICENT INFORAMATION

OF WELDED JOINT DESIGN FOR

SECURING FITTING AND BERP

CO

- Y AL

L

19 LAR SRFY-

0283-22

Insufficient information for installation of BERPs

- Y AL

L

20 LAR SRFY-

0275-22

Correction of general note for torque value for BERP

- Y AL

L

21 LAR

MARMC-

0034-23

AER DDG51-96350D, Modify the 02 and 03 Level GTM Bolted Equipment Removal Plate

- Y AL

L

FOUO

SHIP: DDG-105 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

22 LAR

96350/DDG9

4/1221270

SA 96350 Torque Value for BERPs - Y AL L

23 LAR

96350/DDG1

05/1204385

REVISE 03 LVL BERP SUPPORT

STRUCTURE

- Y AL

L

24 LAR

96350/DDG1

05/1210234

REVISE AND CORRECT DWG

DETAILS FOR RLAR

96350/DDG105/1204385

- Y AL

L

25 LAR

PMS407-

0057-24

BOLT LENGTH FOR A027 BERP

COVER (02-225-1)

- Y AL

L

26 LAR

96350/DDG6

6/1222247

BOLT CALLOUT CORRECTION

A010

- Y AL

L

27 LAR

96350/DDG6

6/1223402

DRAWING CORRECTION FOR

DESCRIPANCY IN MATERIAL

INFORMATION OF BERP (02-225-

1)

- Y AL

L

28 PDD 167-

ELM-150560

SRF-JRMC STD ELM

MODIFICATION OF INSULATION

SHTHG FOR BERP

- Y AL

L

29 DWG 167-

7401865

BOLTED EQPT REMOVAL PLATE,

CORROSION MODS & ML

D Y 52

30 DWG 551-

7059730

BLEED, STARTING, ANTI-ICING

AND PRAIRIE/MASKER AIR,

ZONE 4610

C Y 3

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable

5. PROCEDURE:

5.1 Upon receipt of each new securing fitting listed in 1.3.1, accomplish following non-destructive testing (NDT) inspections.

5.1.1 Accomplish mechanical cleaning of the securing fitting to remove existing coating and foreign matter for accomplish of NDT inspection of existing weldments.

5.1.2 Visual (VT) inspection of the securing fitting for the existing weldments in accordance with Paragraph 8 of 2.3, using 2.4 through 2.6 for guidance. The accept or reject criteria must be in accordance with Paragraph 4 of 2.7.

(I) "VT INSPECTION"

5.1.3 Liquid penetrant (PT) inspection of the securing fitting for the existing weldment in accordance with Enclosure- 01, using 2.4 through 2.6 for guidance. The accept or reject criteria must be in accordance with Enclosure-01.

(I) "NDT INSPECTION"

FOUO

SHIP: DDG-105 CHG/VER: 0/0

5.1.4 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the inspection requirements of 5.1.2 and 5.1.3 to the SUPERVISOR.

5.2 Accomplish the requirements of 2.8 and 2.9.

(V)(G) "GAS TURBINE MAINTENANCE PROCEDURE"

5.3 Accomplish the requirements of modification work for S/A 96350D BERP listed in 1.3.2 in accordance with 2.5, 2.6, 2.10 through 2.27.

5.3.1 Fabricate and install each new insulation sheathing pad listed in 1.3.2.1 in accordance with 2.28.

5.3.2 Fabricate and install each new label plate listed in 1.3.2.2 in accordance with Enclosure-02.

5.3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.3.4 Accomplish the requirements of 009-25 of 2.1 for the local air hose test of each new weld for watertight/airtight structural boundary. Allowable leakage: None.

5.3.5 Tighten new nickel copper alloy hexagon head screws of each BERP in accordance with 2.6, 2.10, 2.16, 2.20, and 2.22.

5.3.5.1 Torque must be 16.8 foot-pounds (50 percent of torque value).

5.3.5.2 Allow BERP to settle for 24 to 48 hours and torque must be 33.6 foot-pounds (100 percent of torque value).

5.3.6 Accomplish the requirement of 009-25 of 2.1 for water hose test of each BERP. Allowable leakage: None.

5.3.7 Accomplish a load test of each new securing fitting listed in 1.3.3 in accordance with 2.5.

(I)(G) "LOAD TEST"

5.3.7.1 Test load must be 2,000 LBs (plus 100 LBs and minus 0 LBs).

5.3.7.2 Hold test load for 10 minutes.

5.3.7.3 No visible damage or permanent deformation on the securing fitting.

5.3.7.4 Document the load test on QA Form 17 Enclosure-03-1.

5.4 Accomplish the requirements of 009-11 of 2.1 for installation of each new inner insulation listed in 1.3.4 in accordance with 2.29.

5.5 Fabricate and install each new perforated sheet listed in 1.3.5 in accordance with 2.28 and 2.29.

5.5.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.6 Disconnect mechanically existing and reconnect each spring hanger listed in 1.3.6 for supporting of structural work in accordance with 2.21, using 2.30 for guidance.

5.6.1 Deliver and pick up to/from SRF-JRMC Code 134 for calibration of each spring hanger listed in 1.3.6.

5.7 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line(s) 21, for exterior surface of each equipment listed in 1.3.2.

FOUO

SHIP: DDG-105 CHG/VER: 0/0

5.8 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 19 for each area listed in 1.3.7 and 1.3.8.

5.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.10 Notes:

5.10.1 Planner: Code 231A R. Yajima, 243-2791

Planner: Code 231A H. Ishikawa, 243-6152 Planner: Code 233 M. Yamaguchi, 080-9350-1450 Planner: Code 234 H. Deguchi, 243-4482 Planner: Code 234 O. Mitsui, 243-0976 Engineer: Code 250 K. Masaki, 243-4282

5.10.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.10.3 Calibration for each spring hanger will be accomplished by TGI No. 38K4116801C01 (Partial I/H Work).

5.10.4 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkhead normally used to control air flow in the event of a shipboard fire. A non- flammable closure is required in accordance with COMNAVDEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.10.5 JCN ER09-L768 is related to this TGI.

5.11 Government Furnished Material (GFM):

5.11.1 SRF-JRMC will provide GFM listed in Appendix ”M”.

5.12 SRF-JRMC will provide the following service work: (TGI No. 38K4116801S02).

5.12.1 [C740] Crane and crane rigging service.

5.12.2 [X99E] Utility service, electrical.

5.12.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.12.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.12.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.12.6 [C133] QA inspection for (G) symbol(s) and review coating application data.

5.12.7 [C135] QA inspection for (G) symbol(s).

5.12.8 [C285] Inspection for (G) symbol(s).

FOUO

J-1

SHIP: DDG-105 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

02,03 WEA BERP AY A 0 0

CU PHASE TITLE:

F/O – S/A 96350D, MODIFY 02LVL AND 03LVL WEATHER BERP

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

CMPT 01-220-0-L IN03 LVL EXTERIOR PORT MS 03 LVL EXTERIOR STBD MS 02 LVL EXTERIOR PORT MS

02 LVL EXTERIOR STBD MS #1A GTM INTAKE IT #1B GTM INTAKE IT #2A GTM

INTAKE IT #2B GTM INTAKE IT #1 SSGTG INTAKE IT CMPT 02-186-0-Q MS AI 01-

276-0-Q HG BERP 03-182-1 HABERP 03-182-3 HABERP 02-225-1 HABERP 02-281-2

HA

ATTACHMENT LIST:

1. ENCLOSURE-01 (38K4116801A01-ENGRG INST.pdf) saved on 04-FEB-2025 0000.

2. ENCLOSURE-02 (38K4116801A01-Sketch.pdf) saved on 04-FEB-2025 0000.

3. ENCLOSURE-03 (38K4116801A01-QA17.docx) saved on 04-FEB-2025 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: TOTAL DURATION: PLANNING ACCEPTANCE:

38K4116801 A01

TOTAL MAT’L COST

CU PHASE DESCRIPTION:

The purpose of this TGI is to accomplish S/A 96350D, Modification of 02 Level and 03 Level Weather Bolted Equipment Removal Plate (BERP).

Location of Work:

03 Level Weather, Frames between 178 and 186, Starboard (Stbd) 02 Level Weather, Frames between 221 and 228, Stbd 02 Level Weather, Frames between 279 and 285, Port Uptake Engine Room No. One (02-186-0-Q) Ship Service Gas Turbine Generator Intake (03-174-0-Q) Ship Service Gas Turbine Generator Intake/Exhaust Trunk (02-161-2-Q) Intake Engine Room No. One (Port) (02-174-0-Q) Intake Engine Room No. One (Stbd) (02-174-1-Q) Passage (01-220-0-L) Intake Trunk (A) Engine Room No. 2 (1-289-2-Q) Intake Engine Room No. 2 (01-276-0-Q) Engine Room No. One (4-174-0-E) Engine Room No. 2 (4-254-0-E) Intake Engine Room No. 2 (02-275-0-Q)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR , PNTR 22 KE PC 0

5.2 SFTR , OMCH 22 KE PC 0

5.3 SFTR , SMTL , WELD , IMCH , BLRM , ELEC , INSL ,

CARP , PNTR , RGRS , QA

22 KE PC 0

5.4 INSL 22 KE PC 0

FOUO

J-2

SHIP: DDG-105 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.5 BLRM , WELD , QA 22 KE PC 0

5.6 PFTR 22 KE PC 0

5.7 PNTR , QA 22 KE PC 0

5.8 PNTR , QA 22 KE PC 0

5.9 PNTR , QA 22 KE PC 0

CFM: for all paint, thinner, grit, nonskid material, dryer, covering material, disposal cost, PT inspection cost, enclosing/ covering/closure materials, fasteners, label plate cost, marine chemist, firewatch cost, confined space watch cost, asbestos sampling and analysis cost for compartment insulation (continues to below)

22 MQ CS 0 0 0

CFM: (continues from above) bulk samples with sampler and analyze for asbestos, confined space watch cost, air compressor rental cost, fuel oil cost and misc such as caulking, adhesive, electrode, gases, equipment and cableway installation material including miscellaneous material, plastic sheets/bags, tapes and other consumables.

22 MQ CS 0 0 0

Process Funding Document 10 CT OM 0 0 0

FOUO

M-1

SHIP: DDG-105 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

02,03 WEA BERP AY A 0 0

CU PHASE TITLE:

F/O – S/A 96350D, MODIFY 02LVL AND 03LVL WEATHER BERP

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

1 167-8877495 A 2 8877495

3 ELM-150560 -

JOB ORDER: KEY OP:

38K4116801 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

100 M INSULATI, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 5640 013713263 NA 4 N 50365076 10/SH

101 M INSULATI, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 5640 013713262 NA 4 N 50365078 4/SH

102 M SOUND CO, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 5640 013715238 NA 4 N 50365079 10/SH

103 M INSULATI, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 5640 LL4653622 NA 4 N 50357467 3/SH

104 M PLATE,ME, QTY: 6 FT X 20 FT X

2 PM(120 SFX 2 PM=240

SQFT),

ORDER FOR KTR

ORIG: C226 D.KANEKO, 080-

9350-1435

9B 9515 002044619 NA 4 N 50365166

240/SF

NOTES:

FOUO

M-2

SHIP: DDG-105 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

105 M PLATE,ME, QTY: 5 FT X 15 FT X

3 PM(75 SFX 3 PM=225 SQFT),

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002044622 NA 4 N 50365167

225/SF

106 M PLATE,ME, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 014083414 NA 4 N 50365081 6/PM

107 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 013433281 NA 4 N 50365179 20/FT

108 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 013433281 NA 4 N 50365180 20/FT

109 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 013433281 NA 4 N 50365181 20/FT

110 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 013433281 NA 4 N 50365182 20/FT

111 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 013433281 NA 4 N 50365183 20/FT

112 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 012784047 NA 4 N 50365269 20/FT

112 M ANGLE, ANGLE, STRUCTURAL,

SPEC: MIL-S-22698 GRADE AH-

36, THK: 1/4”,

SIZE: 5" X 3",

MATL: HIGH TENSILE

STRENGTH STEEL,

QTY: 20 FT (ONE

CONTINUOUS LENGTH

REQUIRED) X 1 EA,

DO NOT CROSS NSN: 9520-01-

278-4047 (NO MANAGEMENT

DATA)

REORDER FOR DOC NO. 5036-

5269 DUE TO AAC:Y

(OBSOLETE).

ORDER FOR KTR

LL7030006 NA 4 N 20/FT

FOUO

M-3

SHIP: DDG-105 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

113 M ANGLE, ANGLE, STRUCTURAL,

SPEC: MIL-S-22698 GRADE AH-

36, THK: 1/4”,

SIZE: 5" X 3",

MATL: HIGH TENSILE

STRENGTH STEEL,

QTY: 20 FT (ONE

CONTINUOUS LENGTH

REQUIRED) X 1 EA,

DO NOT CROSS NSN: 9520-01-

278-4047 (NO MANAGEMENT

DATA)

REORDER FOR DOC NO. 5036-

5270 DUE TO AAC:Y

(OBSOLETE).

ORDER FOR KTR

LL7030006 NA 4 N 20/FT

113 M ANGLE,STRUCTURAL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 012784047 NA 4 N 50365270 20/FT

114 165 1 M BEAM, STRUCTURAL, BEAM,

STRUCTURAL, W-T SHAPE,

SPEC: MIL-S-22698 GRADE AH-

36 CL-U.

SIZE: WT4 X 5LB, 3.945"DEPTH

X 3.940"FLG WIDTH,

0.170"WEB THK, 0.205"FLG

THK,

MATL: STEEL,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 LL9007471 NA 4 N 80/FT

115 1 M PLATE,ME, QTY: 5 FT X 20 FT,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002375350 NA 4 N 50365168

100/SF

116 1 M PLATE,ME, QTY: 5 FT X 20 FT,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002243086 NA 4 N 50365170

100/SF

117 174 1 M SCREW,HEX HEAD,CAP,

SCREW, HEX HEAD, CAP,

SELF-LOCKING,

SPEC: MIL-DTL-1222 TYPE I,

SIZE: 5/8"-11UNC-2A X 1" LG,

MATL: K-MONEL, K-500,

LOCKING ELEMENT: MIL-DTL-

18240F TYPE-P,

BIW CATALOG NO. 53551-432,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 5305 LL9309072 NA 4 N 50/EA

FOUO

M-4

SHIP: DDG-105 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

118 164 1 M BOLT,HEX,SELFLOCK, BOLT,

HEX HEAD, SELF-LOCK,

SPEC: MIL-DTL-1222G, TY-I,

SIZE: 5/8"-11UNC-2A X 1-1/4"

LG,

MATL: MONEL GRADE 400,

LOCKING ELEMENT: MIL-DTL-

18240F TYPE P, PATCH,

DO NOT CROSS NSN: 5305-01-

371-8463, 2(TWO) LOCKING

TYPE ASSIGNED PATCH AND

STRIP, AND RQRD TYPE P

(PATCH),

ORDER FOR KTR

9B 5305 LL6877568 NA 4 N 50357470

200/EA

119 175 1 M GASKET,, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 5330 LL9302042 NA 4 N 50357471 30/RO

120 114 1 M RUBBER SHEET,SOLID,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9320 002449279 NA 4 N 50365184 1/SY

121 163 1 M GASKET, SHEET, GASKET,

SHEET,

SPEC: MIL-PRF-1149 TYPE I

CLASS 1 OIL

RESISTANT(CHLOROPRENE

POLYMER),

HARDNESS: 50 DUROMETER,

THICKNESS: 3/8",

WIDTH: 3 FT,

MANUFACTURE PARTS NO.

1S765-0375-36X, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 5330 LL4860572 NA 4 N 40/FT

122 162 1 M ADHESIVE, SUPERFLEX 595

(LOCTITE), COLOR: CLEAR,

SIZE: 80ML/TU, GSA

ADVANTAGE AVAILABLE

*WITH NEWEST MSDS*

SDS#: DVTSV

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 8030 LLN026075 NA 4 Y 50357473 80/TU

123 31 2 M ANTISEIZ, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 8030 002921102 NA 4 Y 50365129 40/TU

124 1 3 M SHEET,ME, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002044594 NA 4 N 50365082 2/SH

125 M TIE DOWN,SOCKET,CRES, TIE

DOWN, DECK, SOCKET,

CROSSBAR-FLUSH,

MFR DWG: 3495 (PH285M-14S),

SIZE: 6.279" DIA X 2.25"

DEPTH, 0.88" DIA

(CROSSBAR),

WEIGHT: 6.7 LBS,

MATL: ASTM A314 (GRADE-

316L), CRES,

BIW CAT: 02010-143

ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

9B 5365 LL9812561 NA 4 N 50367487 36/EA

FOUO

M-5

SHIP: DDG-105 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

126 M ANGLE,STRUCTURAL, ORDER

FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 012724900 NA 4 N 50365185 6/FT

127 M BEAM STRUCTURAL, I-T,

BEAM STRUCTURAL, I-T

SHAPE,4" WIDE X 5LBS ( 3.95"

WEB LG 0.170"THK X

3.94"FLANGE LG,0.204"THK).

STEEL, HIGH TENSIL ,MIL-S-

22698, GRADE-AH 36 HIGH

TENSIL STEEL,CUT FROM I

BEAM TO TEE BEAM

STRUCTURE, TWO SIDES OF

ONE FLANGE REMOVED

ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 LL4716767 NA 4 N 50367467 1/FT

128 M PLATE,ME, 1FT X 1FT

ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002243094 NA 4 N 50365171 1/SF

129 M BAR, METAL, 1-1/2"DI, BAE,

METAL, ROUND, 1-1/2"DIA,

CRES 316L, ANNEALED, ASTM

A276 CONDITION A, HOT

FINISHED.

ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

LL9005310 NA 4 N 20/FT

130 M PLATE,ME, ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9515 002044624 NA 4 N 50365083 1/PM

131 M BEAM, WT-SHAPE, BEAM, WT-

SHAPE,

SPEC: MIL-S-22698 GRADE AH-

36, SHAPE: WT5 X 6 LBS,

SIZE: 4-7/8” (4.935") DEPTH X

4” (3.96”) FLANGE,

WEB THK: 3/16” (0.190”),

FLG THK: 3/16” (0.210”),

MATL: HIGH TENSILE

STRENGTH STEEL,

ORDER FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9B 9520 LL4598345 NA 4 N 50367466 10/FT

400 M SHEET, P, SHEET,

PERFORATED, 4FT X 8FT X

0.063"THK, CRES 316L, ASTM-

A240, 3/16"DIA, PITCH: 3/8" ON

STAGGERED CENTERS

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

9B 9515 LL9603130 NA 4 N 50367425 20/SH

FOUO

M-6

SHIP: DDG-105 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

401 M INSULATI, INSULATION,

ACOUSTIC, 24" X 36" X 2"THK,

FIBER GLASS, FACED

THERMAL AND SOUND

ABSORBING FELT TYPE, MIL-

DTL-32585 TYPE II FORM 2

FACING D (FORMER SPEC

MIL-I-22023 TY-III),

CLAREMONT MARINE

INSULATION - TUFFSKIN 1613.

DO NOT CROSS NSN 5640-01-

509-0809 SMIC X3.

9Q 5640 LL4808709 NA 4 N 50367426 96/SH

402 M INSULATI, INSULATION,

THERMAL FELT, 2FT X 3FT X

2"THK, 1.5LB/QFT DENSITY,

FIBROUS GLASS, MIL-DTL-

32585 TYPE I FORM 2 FACING

A (FORMER SPEC MIL-I-22023

TY-I CL-4), 10 SHEETS PER

BOX.

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 5640 LL9005023 NA 4 N 50357474 10/SH

403 M TAPE,PRESSURE SENSI,

ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

070-7787-2060

9Q 7510 015406777 NA 4 N 50365186 12/RO

404 M ADHESIVE, ORDERD FOR KTR

ORIG: C226 T.YAMAGUCHI,

9B 8040 002738708 NA 4 Y 50365131 15/GL

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-105 02,03 WEA BERP AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38K4116801 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-105 02,03 WEA BERP AY A 0

38K4116801A01 ENCLOSURE-01 SHEET 1 OF 2

AutoCAD SHX Text SUBJECT: RECEIPT INSPECTION PROCEDURE FOR TIE DOWN SOCKET OF BERP RECEIPT INSPECTION PROCEDURE FOR TIE DOWN SOCKET OF BERP TIE DOWN SOCKET OF BERP TIE DOWN SOCKET OF BERP ICN;38K4116801 ;38K4116801 JCN; ER09-L768 ; ER09-L768 ER09-L768 ER09-L768 ORIGINATOR; C250 K.MASAKI GINATOR; C250 K.MASAKI INATOR; C250 K.MASAKI ; C250 K.MASAKI C250 K.MASAKI K.MASAKI DATE 2/4/2025 4/2025 /2025 REFERENCE: (a) RLAR 96350/DDG105/1219364, PROVIDE CRES TIE-DOWN MATERIAL RLAR 96350/DDG105/1219364, PROVIDE CRES TIE-DOWN MATERIAL NOTES: 1. THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE RECEIPT INSPECTION PROCEDURE FOR THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE RECEIPT INSPECTION PROCEDURE FOR RECEIPT INSPECTION PROCEDURE FOR FOR TIE DOWN SOCKET (TYPE XIV, PECK & HALE, P/N: PH285M-14S) OF BERP OF USS DEWEY (DDG 105). DOWN SOCKET (TYPE XIV, PECK & HALE, P/N: PH285M-14S) OF BERP OF USS DEWEY (DDG 105). , PECK & HALE, P/N: PH285M-14S) OF BERP OF USS DEWEY (DDG 105). PH285M-14S) OF BERP OF USS DEWEY (DDG 105). DEWEY (DDG 105). 2. RECEIPT INSPECTION FOR TIE DOWN SOCKET SHALL BE CONDUCTED AS PER DET 2-A. RECEIPT INSPECTION FOR TIE DOWN SOCKET SHALL BE CONDUCTED AS PER DET 2-A. 3. NDT METHOD AND ACCEPTANCE CRITERIA SHALL BE AS FOLLOWS. NDT METHOD AND ACCEPTANCE CRITERIA SHALL BE AS FOLLOWS. 3.1. LIQUID PENETRANT TESTING (PT) LIQUID PENETRANT TESTING (PT) METHOD: CHAPTER 5 OF NAVSEA T9074-AS-GIB-010/271. ACCEPTANCE CRITERIA FOR WELDS: CLASS 1, PARAGRAPH 7 OF MIL-STD-2035. ACCEPTANCE CRITERIA FOR SURFACE: PARAGRAPH 7.6 OF MIL-STD-2035. 7.6 OF MIL-STD-2035. OF MIL-STD-2035. 4. FOR INFORMATION OF TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).FOR INFORMATION OF TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).TIE DOWN SOCKET NOT SHOWN ON THIS ENGINEERING INSTRUCTION, SEE REF (a).NGINEERING INSTRUCTION, SEE REF (a)., SEE REF (a).

AutoCAD SHX Text_1

ENGRG INST

38K4116801A01 ENCLOSURE-01 SHEET 2 OF 2

AutoCAD SHX Text_2 INSPECTION PROCEDURE: : 1. MECHANICAL CLEAN ALL WELDS SUBJECT TO THE FOLLOWING PT. MECHANICAL CLEAN ALL WELDS SUBJECT TO THE FOLLOWING PT. 2. PT INSPECTION TO ALL WELDS OF UPPER/LOWER SIDE SURFACE OF TIE DOWN SOCKET. PT INSPECTION TO ALL WELDS OF UPPER/LOWER SIDE SURFACE OF TIE DOWN SOCKET. /LOWER SIDE SURFACE OF TIE DOWN SOCKET. SIDE SURFACE OF TIE DOWN SOCKET. 3. PT INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET.PT INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET. INSPECTION TO LOWER SIDE SURFACE OF TIE DOWN SOCKET.LOWER SIDE SURFACE OF TIE DOWN SOCKET. SIDE SURFACE OF TIE DOWN SOCKET.

AutoCAD SHX Text_3 RECEIPT INSPECTION TIE DOWN SOCKET (TYPE XIV, PECK & HALE, P/N: PH285M-14S) SCALE; NONE

AutoCAD SHX Text_4

DET 2-A2-A-A

AutoCAD SHX Text_5

PT SEE INSPECTION PROCEDURE 1 & 31 & 33

AutoCAD SHX Text_6

PT SEE INSPECTION PROCEDURE 1 & 21 & 2

AutoCAD SHX Text_7

ENGRG INST

BERP

NO.03-182-1

�1 1/4

3/8

1/8 1/4

21/8 1/8 1/4 1/8

3/8

1/4 j

MIN 1/4

,-1--------------1-7

: $ $: 0

I _I ______________ I_ I o I I o o I I o

0 I I 0

0 I I 0

0 I I 0

---i--------------- 0 I I 0

0 I I I o I I I o

L _ _J I

I I o

LABEL PLATE

1 8 THK, CRES

,--7----,----1-7 °

� I I � I � I I � I

L - - _J L _ - - _I _ _J

DETAIL 1-8

INSTL OF LABEL PLATE

ON BERP NO.03-182-1

03-182-1

INTAKE ENGINE

ROOM NO.1 (PORT)

02-174-0-Q

1 5/8

FIGURE 1-A

LABEL PLATE

FOR BERP NO.03-182-1

SKETCH

ENCLOSURE-02 SHEET

LOC TO SUIT

AT FWD SIDE OF BERP

FWD

1 5/8

1/4

,1.L t

1 OF 538K4116801A01

SKETCH

ENCLOSURE-02

5238K4116801A01

BERP

N0.02-225-1

�11/4

I

I

I

I

I

I

I

I

LABEL PLATE

1 /8 THK, CRES

DETAIL 1-8

INSTL OF LABEL PLATE

ON BERP N0.02-225-1

318 02-225-1 1/4

2118 318- PASSAGE

1/4

318 =01-220-0-L

LOC TO SUIT

AT fVtt) SIDE OF BERP

FWD

1 5/8

1/4

1/4 j

MIN 1/4 ,__ 1 5/8 --1/4 L

t

FIGURE 1-A

LABEL PLATE

FOR BERP N0.02-225-1

SKETCH

ENCLOSURE-0 SHEET 1 OF 2 38K4116801A01

Tetsuya.Uematsu.ja Text Box

Tetsuya.Uematsu.ja_1 Text Box

Kazuhiro.Komaki.ja Text Box

4 538K4116801A01

SHEET 5 OF 5

ENCLOSURE-0238K4116801A01

Ryo.Yajima.ja Rectangle

Ryo.Yajima.ja_1 Typewritten Text

COMUSFLTFORCOMINST 4790.3 REV D CHG 2

31 Mar 2022

38K4116801A01 ENCLOSURE-03-1 TOTAL 1

TEST AND INSPECTION RECORD

QA FORM 17 Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT

USS DEWEY DDG-105 ER09-L768 KTR N/A BERP SECURING FITTING

6. REFERENCES (COMPONENT DETAIL/ASSEMBLY DRAWING AND REV)

A. JFMM Rev. D Chg-2 Vol IV Ch 13 B. DWG 167-8877495 Rev. A C. BIWPY RLAR/DDG105/1219364

D. E. F.

7. PART DESCRIPTION/PIECE NO.: BERP SECURING FITTING

8. DESCRIPTION OF TEST AND/OR INSPECTION:

STATIC LOAD TEST FOR SECURING FITTING

1. Fix the removal plate to the rigid and steady structure by using rigging equipment, putting counter weight or any other method not to be moved or affected by test weight.

2. Rig the load indicating device to securing fitting and locate it in the normal working direction.

3. Observe the load indicating device and slowly apply a static load of 2,000 (+100, - 0) LBs in the above direction. Hold for 10 minutes. Record the test data on Table 1.

4. Slowly remove the test load and visually inspect the tested securing fitting to meet the following acceptance criteria.

ACCEPTANCE CRITERIA

There must be no visible damage or permanent deformation on the tested securing fitting.

5. Remove all test equipment and rigging gear equipment after completion of this test.

6. Repeat step One through 5 for remaining securing fitting.

9. RESULTS

See Continuation Sheet-1.

10. CRAFTSMAN SIGNATURE DATE 11. QA INSPECTOR SIGNATURE DATE

12. RECORD HAS BEEN REVIEWED FOR COMPLETENESS

QA WCS SIGNATURE (QAO/QAS SIGNATURE FOR SUBSAFE/SOC/SFCC ONLY) DATE

38K4116801A01 ENCLOSURE-03-1 (Continuation Sheet-1) TOTAL 1

9. RESULTS

TABLE-1

BERP NUMBER TEST LOAD TEST DURATION TEST RESULT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 03-182-1

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 03-182-3

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 02-225-1

LBs MIN SAT / UNSAT

LBs MIN SAT / UNSAT 02-281-1

LBs MIN SAT / UNSAT

TEST LOAD: 2,000 (+100, -0) LBs / TEST DURATION: 10 MINUTES (Ref: A and B)

ACCEPTANCE CRITERIA:

There must be no visible damage or permanent deformation on the tested securing fitting.