Test Plan RevA_Attachment 2_Service-Stealth Monitor.pdf

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CUI

Puget Sound Naval Shipyard &

Intermediate Maintenance Facility

7TV Monitor EMI Test Plan

120T-0091

REV A

Date: 08/16/2021

Prepared by: s/ T. Nguyen

Reviewer: s/ K. O’Kelley

Branch Head: s/ R. Benton

Division Head: s/ J. Cotter

System Engineer: N/A

Technical Director: s/ S. Wibe

Code 120C: N/A

Controlled By: Puget Sound Naval Shipyard & IMF

Controlled By: Code 120

CUI Category: CTI

Distribution Statement D: Distribution authorized to DOD and DOD contractors only; critical technology August

2021. Other requests for this document will be referred to the NAVSEA, Advanced Undersea Systems Program

Office, PMS-394.

POC: Ken O’Kelley, 360-627-5169

Warning: This document contains technical data whose export is restricted by the Arms Export Control Act (Title

22, U.S.C SEC 2751 ET SEQ) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. APP 2401

ET SEQ. Violations of these export laws are subject severe criminal penalties. Disseminate in accordance with provisions of DOD Directive 5230.25.

Destruction Notice: Destroy by any method that will prevent disclosure of contents or reconstruction of this document.

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1. Purpose

1.1. Electromagnetic Interference/Electromagnetic Compatibility (EMI/EMC) testing per MIL-STD-461G and DOD-STD-1399 is required by Temporary Alterations Manual S9070-AA-MME-010/SSN/SSBN. This applies to new equipment installed shipboard in order to properly characterize the impact to and from submarine systems due to electromagnetic interference. All TEMPALT equipment shall be tested to MIL-STD-461G requirements.

1.2. PMS390, the procuring activity for the 7TV TEMPALT, issued Liaison Action

Record Form (LAR PSNSY – 0013 – 21) specifying testing to be performed for the replacement monitor.

1.3. Equipment under test (EUT) includes Stealth monitor (SV-2510WS-PM-RT), power cable, signal cable and equipment mentioned in section 4.2.

1.4. The purpose of this test plan is to provide remaining testing requirements for the 7TV Monitor while powered up and displaying an image.

2. Testing Required

2.1. The TEMPALT manual requires the following EMI/EMC testing per MIL-STD-

461G Table V be evaluated for a specific system/project to determine testing applicability.

CE101 - Applicable to submarine applications

CE102 - Applicable to submarine applications

CE106 - Limited as specified in the individual sections of MIL-STD-461G

CS101 - Applicable to submarine applications

CS103 - Procuring activity must specify requirement in procurement documentation

CS104 - Limited as specified in the individual sections of MIL-STD-461G

CS105 - Procuring activity must specify requirement in procurement documentation

CS109 - Limited as specified in the individual sections of MIL-STD-461G

CS114 - Applicable to submarine applications

CS115 - Procuring activity must specify requirement in procurement documentation

CS116 - Limited as specified in the individual sections of MIL-STD-461G

CS117 - Procuring activity must specify requirement in procurement documentation

CS118 - Procuring activity must specify requirement in procurement documentation

RE101 - Applicable to submarine applications

RE102 - Applicable to submarine applications

RE103 - Limited as specified in the individual sections of MIL-STD-461G

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RS101 - Limited as specified in the individual sections of MIL-STD-461G

RS103 - Applicable to submarine applications

RS105 - Limited as specified in the individual sections of MIL-STD-461G

2.2. The following MIL-STD-461G tests are not applicable or already performed by manufacturer:

CE106 – Applicable for antenna ports of transmitters, receivers, and amplifiers have frequency from 10kHz to 40Ghz. The Stealth monitor does not have RF ports.

Recommend CE106 testing not be required.

CS103 – Applicable for equipment and subsystems that are communications receivers such as RF amplifiers, transceivers, radar receivers, acoustic receivers, etc. The Stealth monitor does not have RF ports. Recommend CS103 testing not be required.

CS104 – Applicable for equipment and subsystems that are communications receivers such as RF amplifiers, transceivers, radar receivers, acoustic receivers, etc. The Stealth monitor does not have RF ports. Recommend CS104 testing not be required.

CS105 – Applicable to receivers that process amplitude modulated RF signals. The Monitor does not use amplitude modulated RF signals. Recommend CS105 testing not be required.

CS109 – Applicable to equipment that has an operating frequency of less than 100 kHz and an operating sensitivity of 1 µV or better (i.e. 0.5 µV). Monitor does not have an operating sensitivity of 1 µV or better. Recommend CS109 testing not be required.

CS115 – Not required by the procuring activity. Recommend CS115 testing not be required.

CS116 – Applicability requirements of MIL-STD-461G 5.14.1 are for cables that penetrate the pressure hull. Cabling associated with the Monitor does not penetrate the pressure hull. Recommend CS116 testing not be required.

CS117 – Not required by the procuring activity. Recommend CS117 testing not be required.

CS118 – Not required by the procuring activity. Recommend CS118 testing not be required.

RE103 – This test is an alternative for CE106 for testing transmitters. CE106 is not applicable. Recommended RE103 testing not be required

RS101 – Limited to equipment and subsystem enclosures, including electrical cable interfaces that range between 30Hz and 100kHz and an operating sensitivity of 1 µV or better (i.e. 0.5 µV). Monitor does not have an operating sensitivity of 1 µV or better.

Recommend RS101 testing not be required.

RS105 – Applicable to equipment that is operated on non-metallic platforms. The monitor will operate on a metal submarine platform.

2.3. The following MIL-STD-461G and DOD-STD-1399-070 tests are remaining for the monitor.

CE101 – Conducted Emissions, Audio Frequency Currents, Power Leads

CE102 – Conducted Emissions, Radio Frequency Potentials, Power Leads

CS101 – Conducted Susceptibility, Powers Leads

CS114 – Conducted Susceptibility, Bulk Cable Injection

RE101 – Radiated Emissions, Magnetic Field

RE102 – Radiated Emissions, Electric Field

RS103 – Radiated Susceptibility, Electric Field

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DC Magnetic Field Susceptibility per DOD-STD-1399-070

3. Test Details

3.1. CE101 – Details per MIL-STD-461G section 5.4

3.2. CE102 – Details per MIL-STD-461G section 5.5

3.3. CS101 – Details per MIL-STD-461G section 5.7

3.4. CS114 – Details per MIL-STD-461G section 5.9

3.5. RE101 – Details per MIL-STD-461G section 5.17

3.6. RE102 – Details per MIL-STD-461G section 5.18

3.7. RS103 – Details per MIL-STD-461G section 5.21

3.8. DC Magnetic Field Susceptibility testing per DOD-STD-1399-070. 1600 Amps per meter field to be applied, using paragraph 6.2 as the test procedure.

3.9. Test Operating Conditions Table

Equipment Under Test Mode

Monitor (Stealth SV-2510WS-

PM-RT) and Power Cable

Monitor turned on and displaying an image.

4. Test Report Details

4.1. Document all test equipment used, serial number/part number, calibration due dates (as applicable).

4.2. Test equipment includes but is not limited to:

Line Impedance Stabilization Networks (LISN)

Various test antennae (for all frequency bands per RE102)

Signal and Transient generator

Spectrum analyzer capable up to 18 GHz

Recording device if not included in spectrum analyzer for data collection

Current probe(s)

20 dB attenuator interconnecting cables

50-ohm Coaxial loads for LISN’s

E-Field Sensors

Power Amplifiers

Current Injection Probes

Coupling and Isolation Transformers

Data recording device

Oscilloscope or measurement receivers

Resistor

Attenuator, 20 dB, 50 ohm

Coupling transformer, Capacitor (10µF)

Directional couplers

Plotter

Antennas

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Stub radiator

4.3. Format of test report shall be digital (i.e., pdf) unless otherwise specified in the procuring documents.

4.4. Contractor shall list each test with a PASS/FAIL rating, separated out for each

EUT as applicable.

4.5. Test Data with frequency ranges and data representation shall be per MIL-STD- 461G. PASS/FAIL line limits per MIL-STD-461G shall be included in each plot of the test report.

4.6. Minimum amplitude resolution for plots shall be 1 dB unless otherwise specified.

Minimum frequency resolution for plots shall be 1% or twice the measurement bandwidth of the spectrum analyzer, whichever requirement is less stringent is acceptable for use.

4.7. Testing qualifications for lab shall be provided at end of test report, as applicable.

4.8. Test report shall contain required measurements (i.e. ambient, etc.) of test setup per section 4.3 of MIL-STD-461G.

4.9. Pictures of test set up with EUT shall be included in the report, where feasible.

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Revision Letter

Paragraph Number Description of Revision Approval/Concur.

Sig/Code/Date

A

1.1, 2.3, 3 Added DOD-STD-1399-070 DC Magnetic Field Susceptibility Testing.