Technical Ordering Specifications for PINES #2 Pipe Bender Tooling

1. SCOPE: To provide Pines #2 pipe bending tooling required for a newly procured machine in Shop 56.

2. Description: Pines #2 Bend Die’s, Clamp Die’s, Pressure Die’s and Mandrels for 3/4”, 1”, 1-1/4”, 1- 1/2”, 2” pipe, Pines #4 Tooling Adapters to Pines #2 Tooling and Training. All Tooling must be in accordance with the following salient characteristics.

1. 3/4"IPS –

BDS-4N-SO-1-L-C-470064

3/4"IPS (1.05" OD) X 2.1" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.15" Grip Finish: SMOOTH Machine:

PINE #2 Tool Rotation: LH CCW Material: STEEL Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.063")

CD1-4N-O-1-O-C-470070

3/4"IPS (1.05" OD) X 3.15" LONG

Product: Clamp Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine: PINE #2 Tool Rotation: LH CCW Grip Finish: SMOOTH Interlocked: NO Lip: NO

MMS-7C-X05-1-C-470071

3/4"IPS (1.05" OD) X sch40 (0.113" Wall) 1 BALL Standard MANDREL, LINK: STD #5 Material:

TOOL STEEL CHROME

Shank- Dia: 0.791" Length: 6" Thread: 3/8-16 -Tapered end for Collet Clearance Ball- Dia: 0.786" Lube Holes

MMS-AA-X04-1-C-470125

3/4"IPS (1.05" OD) X 5.56mm Wall 1 BALL Standard MANDREL, LINK: STD #4 Material: AB18 Shank- Dia: 0.558" Length: 4" Thread: 5/16-18 Ball- Dia: 0.553"

BDS-4N-SO-1-L-C-470078

3/4"IPS (1.05" OD) X 3.15" CLR

Product: Bend Die

Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.15" Grip Finish: SMOOTH Machine:

PINE #2 Tool Rotation: LH CCW Material: STEEL Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.063")

BDS-4N-SO-1-L-C-470079

3/4"IPS (1.05" OD) X 4.2" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.15" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6 % (0.063")

PD1-4N-O-1-O-C-470080

3/4"IPS (1.05" OD) X 16" LONG

Product: Pressure Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine:

PINE #2 Tool Rotation: LH CCW 16" Long Max 180 Degree Of Bend on a 3.15" CLR Interlocked: NO, Lip: NO Grip Finish: SMOOTH

2. 1"IPS –

BDS-4N-SO-1-L-C-470081

1"IPS (1.315" OD) X 2.63" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.94" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.079")

CD1-4N-O-1-O-C-470082

1"IPS (1.315" OD) X 3.94" LONG

Product: Clamp Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine:

PINE #2 Tool Rotation: LH CCW Grip Finish: SMOOTH

MMS-7C-X07-1-C-470083

1"IPS (1.315" OD) X sch40(0.133" Wall) 1 BALL Standard MANDREL, LINK: STD #7 Material:

TOOL STEEL CHROME

Shank- Dia: 1.012" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.007"

MMS-AA-X07-1-C-470084

1"IPS (1.315" OD) X sch40 (0.133" Wall) 1 BALL Standard MANDREL, LINK: STD #7 Material: AB18 Shank- Dia: 1.012" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.007"

MMS-7C-X06-1-C-470085

1"IPS (1.315" OD) X sch80 (0.179" Wall) 1 BALL Standard MANDREL, LINK: STD #6 Material: TOOL STEEL CHROME Shank- Dia: 0.911" Length: 8" Thread: 5/8-11 Ball- Dia: 0.906"

MMS-AA-X06-1-C-470086

1"IPS (1.315" OD) X sch80 (0.179" Wall) 1 BALL Standard MANDREL, LINK: STD #6 Material: AB18 Shank- Dia: 0.911" Length: 8" Thread: 5/8-11 Ball- Dia: 0.906"

MMS-7C-X05-1-C-470174

1"IPS (1.315" OD) X 6.35mm Wall 1 BALL Standard MANDREL, LINK: STD #5 Material:

TOOL STEEL CHROME

Shank- Dia: 0.755" Length: 6" Thread: 3/8-16 -Tapered end for Collet Clearance Ball- Dia: 0.75"

MMS-AA-X05-1-C-470175

1"IPS (1.315" OD) X 6.35mm Wall 1 BALL Standard MANDREL, LINK: STD #5 Material: AB18 Shank- Dia: 0.755" Length: 6" Thread: 3/8-16

-Tapered end for Collet Clearance Ball- Dia: 0.75"

BDS-4N-SO-1-L-C-470087

1"IPS (1.315" OD) X 3.945" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.94" Grip Finish: SMOOTH Machine:

BDS-4N-SO-1-L-C-470088

1"IPS (1.315" OD) X 5.26" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 3.94" Grip Finish: SMOOTH Machine:

PD1-4N-O-1-O-C-470089

1"IPS (1.315" OD) X 20" LONG

Product: Pressure Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine:

PINE #2 Tool Rotation: LH CCW 20" Long Max 180 Degree Of Bend on a 5.26" CLR

3. 1-1/4"IPS –

BDS-4N-SO-1-L-C-470091

1-1/4"IPS(1.66" OD) X 3.32" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 4.98" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6 % (0.1")

CD1-4N-O-1-O-C-470092

1-1/4"IPS (1.66" OD) X 4.98" LONG

Product: Clamp Die Type: STANDARD ROUND TUBE Style: STANDARD

Material: STEEL Treatment: NITRIDED Machine:

MMS-7C-X08-1-C-470093

1-1/4"IPS (1.66" OD) X sch40 (0.14" Wall) 1 BALL Standard MANDREL, LINK: STD #8 Material:

TOOL STEEL CHROME

Shank- Dia: 1.342" Length: 8" Thread: 1-8 Ball- Dia: 1.337" Lube Holes

MMS-AA-X08-1-C-470094

1-1/4"IPS (1.66" OD) X sch40 (0.14" Wall) 1 BALL Standard MANDREL, LINK: STD #8 Material: AB18 Shank- Dia: 1.342" Length: 8" Thread: 1-8 Ball- Dia: 1.337" Lube Holes

MMS-7C-X07-1-C-470095

1-1/4"IPS (1.66" OD) X sch80 (0.191" Wall) 1 BALL Standard MANDREL, LINK: STD #7 Material:

TOOL STEEL CHROME

Shank- Dia: 1.23" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.225"

MMS-AA-X07-1-C-470096

1-1/4"IPS (1.66" OD) X sch80 (0.191" Wall) 1 BALL Standard MANDREL, LINK: STD #7 Material: AB18 Shank- Dia: 1.23" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.225"

MMS-7C-X07-1-C-470176

1-1/4"IPS(1.66" OD) X 0.25" Wall 1 BALL Standard MANDREL, LINK: STD #7 Material:

TOOL STEEL CHROME

Shank- Dia: 1.1" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.095"

MMS-AA-X07-1-C-470177

1-1/4"IPS (1.66" OD) X 0.25" Wall 1 BALL Standard MANDREL, LINK: STD #7 Material: AB18 Shank- Dia: 1.1" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.095"

BDS-4N-SO-1-L-C-470097

1-1/4"IPS (1.66" OD) X 4.98" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 4.98" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.1")

BDS-4N-SO-1-L-C-470098

1-1/4"IPS (1.66" OD) X 6.64" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 4.98" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.1")

PD1-4N-O-1-O-C-470099

1-1/4"IPS (1.66" OD) X 25" LONG

Product: Pressure Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine:

PINE #2 Tool Rotation: LH CCW 25" Long Max 180 Degree Of Bend on a 6.64" CLR

4. 1-1/2"IPS –

BDS-4N-SO-1-L-C-470102

1-1/2"IPS (1.9" OD) X 3.8" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 5.7" Grip Finish: SMOOTH Machine:

PINE #2 Tool Rotation: LH CCW Material: STEEL Treatment:

NITRIDED Interlocked: NO, Lip: 6% (0.114")

CD1-4N-O-1-O-C-470103

1-1/2"IPS (1.9" OD) X 5.7" LONG

Product: Clamp Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine:

MMS-7C-X09-1-C-470104

1-1/2"IPS (1.9" OD) X sch40 (0.145" Wall) 1 BALL Standard MANDREL, LINK: STD #9 Material:

TOOL STEEL CHROME

Shank- Dia: 1.571" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 1.566"

MMS-AA-X09-1-C-470105

1-1/2"IPS (1.9" OD) X sch40 (0.145" Wall) 1 BALL Standard MANDREL, LINK: STD #9 Material: AB18 Shank- Dia: 1.571" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 1.566"

MMS-7C-X08-1-C-470106

1-1/2"IPS (1.9" OD) X sch80 (0.2" Wall) 1 BALL Standard MANDREL, LINK: STD #8 Material:

TOOL STEEL CHROME

Shank- Dia: 1.45" Length: 8" Thread: 1-8 Ball- Dia: 1.445" Lube Holes

MMS-AA-X08-1-C-470107

1-1/2"IPS (1.9" OD) X sch80 (0.2" Wall) 1 BALL Standard MANDREL, LINK: STD #8 Material: AB18 Shank- Dia: 1.45" Length: 8" Thread: 1-8 Ball- Dia: 1.445" Lube Holes

MMS-7C-X07-1-C-470178

1-1/2"IPS (1.9" OD) X 0.281" Wall 1 BALL Standard MANDREL, LINK: STD #7 Material:

TOOL STEEL CHROME

Shank- Dia: 1.272" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.267"

MMS-AA-X07-1-C-470179

1-1/2"IPS (1.9" OD) X 0.281" Wall 1 BALL Standard MANDREL, LINK: STD #7 Material: AB18 Shank- Dia: 1.272" Length: 8" Thread: 5/8-11 -Tapered end for Collet Clearance Ball- Dia: 1.267"

BDS-4N-SO-1-L-C-470109

1-1/2"IPS (1.9" OD) X 7.6" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 5.7" Grip Finish: SMOOTH Machine:

PINE #2 Tool Rotation: LH CCW Material: STEEL Treatment:

NITRIDED Interlocked: NO, Lip: 6% (0.114")

PD1-4N-O-1-O-C-470111

1-1/2"IPS (1.9" OD) X 29" LONG

Product: Pressure Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine: PINE #2 Tool Rotation: LH CCW 29" Long Max 180 Degree Of Bend on a 7.6" CLR

5. 2"IPS –

BDS-4N-SO-1-L-C-470114

2"IPS (2.375" OD) X 4.75" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 7.125" Grip Finish: SMOOTH Machine:

Treatment: NITRIDED Interlocked: NO, Lip: 6% (0.142")

CD1-4N-O-1-O-C-470116

2"IPS (2.375" OD) X 7.125" LONG

Product: Clamp Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine: PINE #2 Tool Rotation: LH CCW Grip Finish: SMOOTH

MMS-7C-X10-1-C-470117

2"IPS (2.375" OD) X sch40 (0.154" Wall) 1 BALL Standard MANDREL, LINK: STD #10 Material:

TOOL STEEL CHROME

Shank- Dia: 2.026" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 2.021"

MMS-AA-X10-1-C-470118

2"IPS (2.375" OD) X sch40 (0.154" Wall) 1 BALL Standard MANDREL, LINK: STD #10 Material: AB18 Shank- Dia: 2.026" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 2.021"

MMS-7C-X09-1-C-470119

2"IPS (2.375" OD) X sch80 (0.218" Wall) 1 BALL Standard MANDREL, LINK: STD #9 Material:

TOOL STEEL CHROME

Shank- Dia: 1.885" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 1.88"

MMS-AA-X09-1-C-470120

2"IPS (2.375" OD) X sch80 (0.218" Wall) 1 BALL Standard MANDREL, LINK: STD #9 Material: AB18 Shank- Dia: 1.885" Length: 8" Thread: 1-8 -Tapered end for Collet Clearance Ball- Dia: 1.88"

BDS-4N-SO-1-L-C-470121

2"IPS (2.375" OD) X 7.125" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 7.125" Grip Finish: SMOOTH Machine:

BDS-4N-SO-1-L-C-470122

2"IPS (2.375" OD) X 9.5" CLR

Product: Bend Die Type: STANDARD DESIGN Style: SPOOL Grip Length: 7.125" Grip Finish: SMOOTH Machine:

PD1-4N-O-1-O-C-470123

2"IPS (2.375" OD) X 36" LONG

Product: Pressure Die Type: STANDARD ROUND TUBE Style: STANDARD Material: STEEL Treatment: NITRIDED Machine: PINE #2 Tool Rotation: LH CCW 36" Long Max 180 Degree Of Bend on a 9.5" CLR

6. Pines #4 Tooling Adapters to Pines #2 Tooling –

BEND DIE:

-2" Bend Die Riser -Mounting Bolts For Riser -#2 Bend Die Key -#2 Outer Locating Ring -#2 Inner Locating Ring -#2 Die Stud & Nut

CLAMP DIE:

-Adapter Face Plate -T Slot Style #2 1/2 Round -Half Round Keys & Fasteners -#4 Hanger -- New spacers under the hanger plate to lower the Pines Model 2 tools down to match the centerline height.

PRESSURE DIE:

- New spacers and fasteners to lower the pressure die down to match the centerline height

On-Site installation of riser and above adapters

3. Delivery Location: BLDG. 276 Shipping & Receiving Norfolk Naval Shipyard Portsmouth, VA 23709

4. Technical Review: The technical point of contact shall review any new proposals that are submitted from different vendors other than Ultimate Tube Bender Parts to ensure the satisfaction of product before purchase.

5. Technical Point of Contact:

Will be provided to the awardee at the time of award

6. Quality Assurance Provisions: Inspection and acceptance of the system, performed at destination by Code 900F and shall consist of type and kind; condition; operability, if readily determinable; preservation;

packaging. TPOC shall ensure that received system meets the requirements of section 2.

7. Preservation, Packaging and Packing: The equipment shall be packaged, packed and preserved for shipment to reach ultimate destination undamaged. Package shall be prominently marked “NOT FOR OUTSIDE STORAGE”. Yellow packaging, packing, preservation and marking are prohibited.

8. FACILITIES ENTRY REQUIREMENTS:

All personnel expected to visit NNSY shall be US citizens. All personnel shall provide two forms of identification. Accepted required identity documentation for proof of US citizenship, US Birth Certificate, US Passport, Certificate of Citizenship, Birthright Citizenship, Certificate of Naturalization, Birth Abroad for US citizens.

30 days before arrival, contractor shall provide SECNAV 5512 data on all personnel expected to visit NNSY to the TPOC. This shall include list of all personnel expected to visit, identifying those that require SECNAV 5512 forms & those with existing valid base passes. All personnel expected to visit NNSY shall be US citizens. All personnel shall provide two forms of identification. Accepted required identity documentation for proof of US citizenship, US Birth Certificate, US Passport, Certificate of Citizenship, Birthright Citizenship, Certificate of Naturalization, Birth Abroad for US citizens. The TPOC shall provide SECNAV 5512 forms upon request. The TPOC will endorse the SECNAV 5512 form and forward to the NNSY Pass Office.

Vehicle Entry: The Contractor shall display the company name on each door of the Contractor’s vehicles in a manner and size that is clearly visible. All contractor vehicles shall display a valid state license plate that complies with State Vehicle Code with Company’s name clearly displayed on the sides on vehicle.

Contractor vehicles shall meet all other requirements of the State Vehicle Code, such as safety standards, proof of insurance and state registration. Contractor vehicles shall have insurance and registration in the company’s name. Passes will be issued for vehicles to enter the shipyard. A separate pass is required for entering the CIA. There are available parking spots near each building, including in the CIA. Unloading can be accomplished at high bay door loading and unloading zones however; the loading and unloading zones may not be near the equipment for each building.

Portable Electronic Device (PED): In accordance with COMSUBLANT/COMSUBPACINST 2075.1C, the use of Portable Electron Devices (PEDs) while in or on Department of Navy Controlled Industrial Areas are prohibited. A portable electronic device (PED) is defined as any non-stationary electronic apparatus with singular or multiple capabilities of, but not limited to recording, storing, and/or transmitting data, voice, video, or photo images e.g.: cell phones, laptops, tablets and wearable devices such as fitness bands and smart watches. Non-camera cell phones are acceptable (feature phones). Where a laptop computer is required for trouble-shooting and machine programming purposes, contractor must inform TPOC no later than two (2) weeks prior to visit to allow time to schedule inspections and vetting from NNSY IT department.

Critical time Constraints: The Installation and training shall be performed between the hours of 7:20 am and 3:50 pm excluding any federal holidays.