Technical_Data_Package.pdf

TECHNICAL DATA PACKAGE - ENGINEERING NOTES (ENs)

OF 3 PAGES

NATIONAL STOCK NUMBER PART NUMBER DATE

3040-01-435-9060FG 9-25297-3 MARCH 31, 2025

1. PART MARKING IAW MIL-STD-130 METHOD PER SAE AS 478 IN LIEU OF BAC 5307

2. DELETE REFERENCE TO 2-5000 OR D2-5000 AND BAC 5005

3. SURFACE TEXTURE PER ASME B46.1 IN LIEU OF BACD 2097

4. DIMENSIONS AND TOLERANCES PER ASME Y14.5M IN LIEU OF MIL-STD-8

5. USE 8620 STEEL BAR PER SAE AMS 6274 IN LIEU OF AN-S-13

6. USE INVOLUTE SPLINES PER SAE B92.1 IN LIEU OF BAC D-7539

7. HEAT TREAT PER SAE AMS 2759 AND SAE AMS 2759/7 IN LIEU OF AN-H-201 OR BAC 5601

8. MAGNETIC PARTICLE INSPECT PER ASTM E1444 IN LIEU OF MIL-I-6868 WITH THE FOLLOWING ADDITIONAL

REQUIREMENT: THE INTENSITY OF VISIBLE LIGHT REFERRED TO IN PARAGRAPH 5.7.1 IS TO BE A MINIMUM

OF 200FC

9. FINISH CODE F-1.10 DEFINED: APPLY NO FINISH, EXCEPT THAT TEMPORARY PROTECTION MAY BE

APPLIED FOR HANDLING, TRANSPORTATION AND STORAGE

10. FINISH CODE F-1.60 DEFINED: CADMIUM PLATE ACCORDING TO SAE AMS-QQ-P-416, TYPE I OR III, CLASS 2

FOLLOWED BY A 3 TO 5 WEIGHT PERCENT CHROMIC ACID DIP ON EXTERIOR SURFACE OF HOLLOW, OPEN-END MEMBER. APPLY ONE COAT OF MIL-PRF-23377H, TYPE I, CLASS C PRIMER ON INTERIOR

SURFACE ACCORDING TO MANUFACTURERS APPLICATION INSTRUCTIONS AND MIL-F-18264

11. REVISE FLAG NOTE 10 TO READ: FINISH GEAR TEETH WITH E/M CORPORATION (CAGE 8F024) FINISH

“LUBE-LOK 4856”

12. MAJOR CHARACTERISTICS:

A. DIAMETER CONCENTRICITY (FLAG NOTE 4)

13. USE MIL-DTL-18264 IN LIEU OF MIL-F-18264.

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

TECHNICAL DATA PACKAGE - ENGINEERING NOTES (ENs)

OF 3 PAGES

3040-01-435-9060FG 9-25297-3 9 SEPTEMBER 2003

14. WHEN CHECKED BELOW OR LISTED IN THESE NOTES, DEFINITIONS APPLICABLE TO THIS

PRODUCT ARE OR HAVE:

(A) ENGINEERING CRITICAL IN APPLICATION: An item, which requires special manufacturing processes, controls, and testing of material or end items. Because of its use or application, failure to maintain the highest reliability of such an item could be catastrophic resulting in loss of life or serious injury, loss of a weapon system or extensive secondary damage, with direct impact on the capability to respond to a national emergency or to achieve wartime sustainability.

(B) CRITICAL CHARACTERISTICS: Characteristics which, when defective, are likely to result in hazardous or unsafe conditions for individuals using, maintaining or depending upon the product; or, are likely to prevent performance of the tactical function of a major end item such as an aircraft, missile, space vehicle, engine or a major part thereof. (Derived from MIL-STD-105).

(C) MAJOR CHARACTERISTICS: Characteristics (other than critical or minor) which, when defective, are likely to result in failure or to reduce the usability of the product or a major end item for its intended purpose. (Derived from MIL-STD-105).

(D) MINOR CHARACTERISTICS: All characteristics not designated as critical or major but for which full conformity is required.

(E) COMPLEX: Items having quality characteristics not wholly visible (hidden characteristics), in the end product for which contractual conformance must be established progressively through precise measurements, tests or controls applied during purchasing, manufacturing, performance, assembly and functional operation either as an individual item or in conjunction with other items [FAR SUBPART 46.203(b)].

(F) COMMERCIAL: Described in commercial catalogs, drawings or industrial standards [FAR SUBPART 46.203(a), (1)].

THIS PRODUCT HAS BEEN DETERMINED TO BE OR CONTAINS (AS CHECKED BELOW):

Engineering critical in application.

Critical characteristics.

Major characteristics.

Minor characteristics, all excepting critical and major.

Complex.

Available as a commercial product.

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

TECHNICAL DATA PACKAGE - ENGINEERING NOTES (ENs)

OF 3 PAGES

3040-01-435-9060FG 9-25297-3 9 SEPTEMBER 2003

14. When materials, processes or components are to be obtained from directed sources as indicated herein or in the specifications, alternate sources may only be utilized upon prior approval by the contracting officer of this procuring activity as a deviation.

Bidders shall notify this procuring activity at the time of quotation of any drawing, specification or standard which is of more current data revision than those shown on the data listing or in these engineering notes. Determination of acceptability of the more currently dated data will be made by the responsible engineering office of this procuring activity.

Lower tier specifications listed in or referenced by first tier specifications may not be shown on the data lists or engineering notes accompanying this contract but are nonetheless required by this contract for compliance.

Exceptions would occur only when such lower tier requirements have been specifically waived or substitute specifications/requirements are designated herein.

Reports, process sheets, inspection methods sheets and all other documents required by specifications imposed by this contract for contractor compliance which were previously required to be submitted to a prime design contractor shall be held at that facility for review by government personnel.

When prime design source specifications require or provide for participation by that prime source quality, manufacturing, laboratory or engineering support services, these requirements or provisions do not apply when the contract was issued by this procuring activity. For these services or direction pertaining thereto, contact the cognizant government contract administration office or this procuring activity for assistance.

The contractor is responsible for assuring that all dimensions, conditions, tests and test results identified in these engineering notes, applicable drawings, specifications and contract quality requirements are met by themselves and their suppliers. This requirement applies to all characteristics whether those characteristics have been specifically designed as being critical, major or are those minor characteristics not specifically designated as such.

PROCESS DATA REQUIREMENTS (CHECK WHEN APPLICABLE)

Prior to beginning of manufacture, the contractor will notify the engineering office of this procuring activity of all manufacturing process and processing procedures intended for use in production of this product. Once these processes are established, no changes shall be made without prior approval of the engineering office of this procuring activity.

SERIALIZATION OF PARTS (CHECK WHEN APPLICABLE)

Serialization of each part/assembly (contract end item) is required.