TDP for EH9L0180EH.pdf

C

A

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

2 PLACE DECIMALS

3 PLACE DECIMALS

FORMAT: C_TACOM_ENG_1_0

DRAWING SIZE C

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

1 OF 11/4

0579A000059678C

HYDRAULIC JACK, 4 TON

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-17T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579A0000

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

NOMENCLATURE

OR DESCRIPTION

PART NO. OR

IDENTIFYING NO.

CAGE

CODE

QTY.

REQ.

ITEM OR

FIND NO.

IDENTIFICATION PLATE0579A00015967811

WARRANTY CONTACT INFORMATION LABEL0579A00025967812

JACK, DOLLY TYPE, HYDRAULIC, AUTOMOTIVE SERVICE, 4 TON0579B00005967813

HYDRAULIC FLUID LABEL0579B00015967814

TRAINING MANUAL0579B00025967825

TRAINING VIDEO0579B00035967826

HYDRAULIC FLUID SDS0579B00045967827

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

A. ASME Y14.100-2013

B. ASME Y14.5-2009

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

MATERIAL ALUMINUM, PLASTIC, OR OTHER NON-METAL

MATERIAL

FINISH SATIN OR MATTE

COLOR BACKGROUND: BLACK

LETTERING: WHITE

ADHESION

PERMANENTLY AFFIXED; RESISTANT TO

DETERIORATION CAUSED BY HEAT, COLD, AND

SOLAR RADIATION TO THE EXTENT THAT IT

WILL REMAIN INTACT AND READILY LEGIBLE;

RESISTANT TO PEELING

CHEMICAL RESISTANCE

ALL MATERIALS AND ADHESIVES SHALL BE

RESISTANT TO WATER, REFRIGERANTS,

AUTOMOTIVE OILS, GREASES, LUBRICANTS,

FUELS INCLUDING GASOLINE, DIESEL FUEL,

JP-8 AND JP-4, ACIDS, BASES, COOLANTS,

ALCOHOLS, AND CLEANING AGENT

LANGUAGE

ALL CAPITAL LETTERS WITHOUT SERIFS

(SANS-SERIF); FONTS SUCH AS ARIAL,

FUTURA, GOTHIC, TREBUCHET MS, OR OTHER

SANS-SERIF FONTS SHALL BE UTILIZED; ALL

NUMBERS GOTHIC TYPE; MAY BE

SUPPLEMENTED BY GRAPHICAL SYMBOLS

LETTER SIZE 0.18 INCHES HIGH MIN

SPECIAL FEATURES ALL BLANK FIELDS SHALL BE DEFINED POST

AWARD

(6.00)

(4.00)

1 OF 11/1

0579A000159678C

IDENTIFICATION PLATE

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-16T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579A0001

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

SPECIFICATIONS

TYPE IDENTIFICATION PLATE

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

WARRANTY CONTACT INFORMATION LABEL

ADHESION

PERMANENTLY AFFIXED; RESISTANT TO

DETERIORATION CAUSED BY HEAT, COLD, AND

SOLAR RADIATION TO THE EXTENT THAT THEY

WILL REMAIN INTACT AND READILY LEGIBLE;

RESISTANT TO PEELING

CHEMICAL RESISTANCE

ALL MATERIALS AND ADHESIVES SHALL BE

RESISTANT TO WATER, REFRIGERANTS,

AUTOMOTIVE OILS, GREASES, LUBRICANTS,

FUELS INCLUDING GASOLINE, DIESEL FUEL,

JP-8 AND JP-4, ACIDS, BASES, COOLANTS,

ALCOHOLS, AND CLEANING AGENTS

LANGUAGE ENGLISH; MUST BE SUPPLEMENTED WITH

GRAPHICAL SYMBOLS

1 OF 11/1

0579A000259678C

WARRANTY CONTACT

INFORMATION LABEL

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-18T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE - ERR K19O3010-

PART NO. 0579A0002

SPECIFICATIONS

TYPE

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

A. ASME Y14.100-2013

B. ASME Y14.5-2009

2. FOR MORE INFORMATION ON THIS LABEL,

CONTACT THE CONTRACTING OFFICER.

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.DISTRIBUTION STATEMENT A. APPROVED

FOR PUBLIC RELEASE; DISTRIBUTION IS

UNLIMITED.

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

A. ASME Y14.100-2013

B. ASME Y14.5-2009

2. ONLY ITEMS DESCRIBED ON THIS DRAWING

ARE APPROVED FOR USE IN THE APPLICATIONS

SPECIFIED HEREON. A SUBSTITUTE ITEM SHALL

NOT BE USED WITHOUT PRIOR APPROVAL BY

THE QUALIFYING ACTIVITY.

3. IDENTIFICATION OF THE APPROVED SOURCE(S)

OF SUPPLY HEREON IS NOT TO BE CONSTRUED

AS A GUARANTEE OF PRESENT OR CONTINUED

AVAILABILITY AS A SOURCE OF SUPPLY FOR

THE ITEM DESCRIBED ON THE DRAWING.

SOURCE CONTROL DRAWING

1 OF 1 1/1

0579B000059678C

JACK, DOLLY TYPE,

HYDRAULIC, AUTOMOTIVE

SERVICE, 4 TON

US ARMY

ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-18T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30 PRODUCT BASELINE ERR K19O3010-

SPECIFICATIONS

TYPE AUTOMOTIVE SERVICE HYDRAULIC DOLLY JACK

CAPACITY 4-TON MIN

LENGTH 47 INCHES MIN CHASSIS LENGTH (EXCLUDING HANDLE)

HANDLE T-HANDLE; 54 INCHES MAX LENGTH

LIFTING DISTANCE RETRACTED: 5.5 INCHES MAX

EXTENDED: 21 INCHES MIN

FORCE 160 LBS MAX FORCE REQUIRED ON HANDLE TO LIFT 4-TON

LOAD FROM LOWEST POSITION

LOAD RELEASE SYSTEM

MANUALLY CONTROLLED HYDRAULIC RELEASE SYSTEM TO

PERMIT CONTROLLED LOWERING AND COMPLETE STOPPING

AT ANY POSITION OF THE SADDLE; RATE OF DESCENT: 1

FOOT PER MINUTE OR SLOWER

HYDRAULIC FLUID GENERAL PURPOSE HYDRAULIC FLUID; ISO VISCOSITY

GRADE 32; POUR POINT -40 F MAX

SPECIAL MARKINGS PERMANENTLY MARKED WITH THE DATE OF MANUFACTURE;

HYDRAULIC FLUID LABEL IAW 0578B0001

OVERLOAD PROTECTION

SYSTEM

NOT EXTERNALLY ADJUSTABLE. PASSES FLUID FROM PUMP

TO RESERVIOR DURING SADDLE OVERLOAD. OPERATE AT A

LOAD BETWEEN 100% AND 125% RATED LOAD.

OVER-TRAVEL BYPASS SYSTEM

HYDRAULIC SYSTEM SHALL INCORPORATE A FLUID BYPASS

TO PREVENT OVER-TRAVEL AFTER REACHING HIGHEST

RAISED POSITION.

APPLICABLE

SPECIFICATIONS/STANDARDS ASME PASE, PART 10; MIL-DTL-17111

APPROVED SOURCE(S)

PART NO.

VENDOR DATA

NAME & ADDRESS CAGE

CODE

VENDOR

PART NO.

0579B0000-1

HEIN WERNER CORP

2120 N. PEWAUKEE RD

WAUKESHA, WI 53186

28047 HW93657

0579B0000-2

SHINN FU COMPANY OF AMERICA

DBA OMEGA INDUSTRIAL HYDRAULICS

10939 N. POMONA AVE

KANSAS CITY, MO 64153-1257

1WDP3 HW93657

0579B0000-3

US JACK COMPANY

1125 INDUSTRIAL COURT

BENTON HARBOR, MI 49022

0WYY5 WA-73B

PART NO. SEE TABLE

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.FOR QUALITY ASSURANCE PROVISIONS SEE 0579E0000.

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

1 OF 12/1

0579B000159678C

HYDRAULIC FLUID LABEL

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-16T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579B0001

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

SPECIFICATIONS

TYPE WARNING MARKING LABEL

MATERIAL ALUMINUM, PLASTIC, OR OTHER NON-METAL

MATERIAL

FINISH SATIN OR MATTE

ADHESION

PERMANENTLY AFFIXED; RESISTANT TO

DETERIORATION CAUSED BY HEAT, COLD, AND

SOLAR RADIATION TO THE EXTENT THAT THEY

WILL REMAIN INTACT AND READILY LEGIBLE;

RESISTANT TO PEELING

CHEMICAL RESISTANCE

ALL MATERIALS AND ADHESIVES SHALL BE

RESISTANT TO WATER, REFRIGERANTS,

AUTOMOTIVE OILS, GREASES, LUBRICANTS,

FUELS INCLUDING GASOLINE, DIESEL FUEL,

JP-8 AND JP-4, ACIDS, BASES, COOLANTS,

ALCOHOLS, AND CLEANING AGENT

LANGUAGE

ALL CAPITAL LETTERS WITHOUT SERIFS

(SANS-SERIF); FONTS SUCH AS ARIAL,

FUTURA, GOTHIC, TREBUCHET MS, OR OTHER

SANS-SERIF FONTS SHALL BE UTILIZED; ALL

NUMBERS GOTHIC TYPE; MUST BE

SUPPLEMENTED BY GRAPHICAL SYMBOLS

LETTER SIZE IAW 5.4.6 OF MIL-STD-1472

COLOR IAW ANSI Z535.4 SECTION 7

SPECIAL FEATURES

"XXX" SHALL REFLECT THE APPROVED

HYDRAULIC OIL FOR USE WITH 4-TON

HYDRAULIC JACK, 0579B0000

APPLICABLE

STANDARDS/SPECIFICATIONS MIL-STD-1472; ANSI Z535.4

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

LANGUAGE ENGLISH

CONTENT COMMERCIAL MANUALS AND OPERATING

INSTRUCTIONS

SPECIAL INSTRUCTIONS COPYRIGHT RELEASE SHALL BE INCLUDED

MARKING

SHALL BE LEGIBLY MARKED WITH THE

FOLLOWING:

NSN: 4910-00-516-5806

NOMENCLATURE: JACK, DOLLY TYPE,

HYDRAULIC, AUTOMOTIVE SERVICE, 4 TON

CONTRACT NUMBER: TBD

MANURACTURER'S CAGE: TBD

SUPPLIER'S CAGE (IF DIFFERENT THAN

MANUFACTURER'S): TBD

ALL ITEMS MARKED AS TBD WILL BE

DETERMINED AFTER CONTRACT AWARD

1 OF 11/2

0579B000259678C

TRAINING MANUAL

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-16T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579B0002

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

SPECIFICATIONS

TYPE TRAINING MANUAL

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

1 OF 11/2

0579B000359678C

TRAINING VIDEO

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-16T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579B0003

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

SPECIFICATIONS

TYPE TRAINING VIDEO

FORMAT CD OR DVD

LANGUAGE ENGLISH

CONTENT

VISUAL AND AUDIO PRESENTATION FOR

COMPLETE OPERATION AND MAINTENANCE OF

HYDRAULIC JACK UNIT INCLUDING ALL

SPECIAL TOOLS AND EQUIPMENT

SPECIAL INSTRUCTIONS

SHALL BE PROVIDED IN PDF FORMAT TO THE

CONTRACTING OFFICER PRIOR TO FIRST

SHIPMENT

MARKING

SHALL BE LEGIBLY MARKED WITH THE

FOLLOWING:

NSN: 4910-00-516-5806

NOMENCLATURE: JACK, DOLLY TYPE,

HYDRAULIC, AUTOMOTIVE SERVICE, 4 TON

CONTRACT NUMBER: TBD

SUPPLIER'S CATE (IF DIFFERENT THAN

MANUFACTURER'S): TBD

ALL ITEMS MARKED AS TBD WILL BE

DETERMINED AFTER CONTRACT AWARD

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

D

D

C

B

A

CONTRACT NUMBER

DAISIZE

SCALE UNIT WT.

DESIGN ACTIVITY

CONTRACTOR

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVAL

B

MODELED BYMATL ENGR

SHEET

TOLERANCE ON ANGLES

DWG NO.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

LANGUAGE ENGLISH

1 OF 11/2

0579B000459678C

HYDRAULIC FLUID SDS

US ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND - ARMAMENTS CENTER

ROCK ISLAND, ILLINOIS 61299-5000

2019-09-30V. VONDERA

2019-09-30J. MILLER

T. WESTB. VERMULM

2019-09-16T. WEST

T. WEST

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

APPLICATION

USED ONNEXT ASSY

HYDRAULIC JACK0579A0000

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONREVISION

VEV2019-09-30PRODUCT BASELINE ERR K19O3010-

PART NO. 0579B0004

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

SPECIFICATIONS

TYPE HYDRAULIC FLUID SAFETY DATA SHEETS

NOTES

1. APPLICABLE STANDARDS/SPECIFICATIONS:

Q

U A

L

IT

Y A

SSU

R

A N

C E

PR

O

V

ISIO

N (Q

A P)

(D

ARCO

M -R-702-10)

PA

R

T II - Q

U

A

LITY

PR

O

V

ISIO

N S

1. R esponsibility for Inspection. U nless otherw ise specified in the contract, the supplier is responsible for the perform ance of all inspection requirem ents as specified herein. Except as otherw ise specified in the contract, the supplier m ay use his ow n or any other facilities suitable for the perform ance of the inspection requirem ents specified herein, unless disapproved by the G overnm ent. The G overnm ent reserves the right to perform any of the inspections set forth in the specifications w here such inspections are deem ed necessary to assure supplies and services conform to prescribed requirem ents.

2. First A rticle Inspection. U nless otherw ise specified in the contract, a first article sam ple consisting of one (1) of each Q A

P item

(s) shall be subm itted for inspection. Testing and approval shall be in accordance w ith the term s and conditions of contract. The first article sam ple shall be m anufactured using the sam e vendors, m ethods, m aterials, equipm ent, processes and facilities as w ill be used during regular production. The first article sam ple shall be subm itted for inspection and approval in accordance w ith the term s of the contract. If there is any change of vendors, m ethods, m aterials, equipm ent, facilities, or lot interfix, or if there is a 6-m onth break in production, the C ontracting O fficer shall be notified and at the discretion of the G overnm ent a new full or partial first article inspection m ay be required. Failure of any sam ple unit to com ply w ith any or all of the requirem ents of the applicable draw ings, specifications or Q A

P’s shall be cause for rejection of the first article sam ple.

3.

Q uality C onform ance Inspection.

a.

Q uality conform ance inspection shall consist of the inspection of all characteristics contained in PA

R

T III –

“IN

SPEC

TIO

N

S R

EQ

U

IR

EM

EN

TS’ and PA R

T IV

– “C

ER

TIFIC

A

TIO

N R

EQ

U

IR

EM

EN

TS”.

b.

ll other quality characteristics not specifically listed herein are subject to inspection under the contractor’s quality or inspection system

D

ISTR

IB

U

T

IO

N

ST

A T

EM

E

N T

A . A pproved for public release; distribution is unlim ited.

G E

C O

D E

59678 16.

R

EV

ISIO

SY

B

O L

A N

D D

TE

10. Q

P N

O

0579A

11. PA

G E

N O

A

L

IT

Y A

SSU

R

A N

C E

PR

O

V

ISIO

N (Q

A P)

(D A

R C

O M

-R -702-10)

T III – IN

SPEC

TIO

N R

EQ

U

IR

EM

TS

lassification of Q uality C onform ance C haracteristics

IN

SPEC

TIO

H A

R A

C

TER

ISTIC

M

ETH

O

Product Exam ination STM

-1 Size V erification STM -2

Feature V erification STM

-3 H andle Force V erification STM

-4 O verload B ypass V alve V erification STM

-5 Load R elease System V erification STM -6

H ydraulic O ver-Travel B ypass System

V erification STM

-7

PA

SE Safety R equirem ents V erification STM

-8

T IV

– C

ER

TIFIC

A

TIO

N R

EQ

U

IR

EM

TS

one D

ISTR

IB

U T

IO

N

ST

A

T

EM

E N

T A

. A

G

E C

O

R

EV

B

O L

A N

D D

P N

O

E

N O

A

L

IT

Y A

SSU

R

A N

C E

PR

O

V

ISIO

N (Q

A P)

(D A

R C

O M

T V

– TEST M

ETH

O D

S A N

D

PR

O C

ED

U

ES

(A s referenced under Inspection M ethod C olum Part III)

STM

-1. Product Exam ination shall be perform ed as follow s:

(a) V isually, dim ensionally, and m anually exam ine each jack. V isual exam ination shall include verification of com pleteness of m anufacture and assem bly, proper cleaning, and freedom from the identified defects.

D im ensional exam ination includes m easuring dim ensions as specified and w eighing the unit. M anual exam inations shall include the operation of m ovable parts by hand to assure proper functioning. Failure of any sam ple jack to pass any exam ination shall result in the inspection of each jack of that lot for the failure. Jacks that fail any exam ination shall not be offered to the governm ent for acceptance.

STM

-2. Size V erification inspection shall be perform

(a) C hassis length – not less than 47 inches

(b) Low est saddle position (height) – no higher than 5.5 inches

(c) H ighest saddle position (height) – no low er than 21 inches

(d) H andle length – no m ore than 54 inches long

STM

-3. Feature V erification inspection shall be perform

(a) Jack fully assem bled; handle m ay be detached for packaging.

(b) H andle has “T” on the end.

(c) H ydraulic fluid identification perm anently m arked near reservoir identifying proper fluid level for refilling the jack.

(d) M anually activated load release system w ith controls located at the “T” on the handle.

(e) V erify that tw o sets of the com m ercial m anuals and operating instructions are packed w ith each jack and are w ritten in A m erican English, printed in a clean and legible m anner and include the follow ing inform ation:

a.

Safety Inform ation b.

The set up procedure c.

O perating procedures d.

M aintenance and repair inform ation e.

The addresses of dealers or distributors authorized to perform repair w ork f.

A list of replaceable parts w ith part num bers g.

V erify that the follow ing inform ation is included on the front cover i.

N

SN

: 4910-00-516-5806 ii.

N om enclature: Jack, D olly Type, H ydraulic, A utom otive Service, 4 Ton iii.

C ontract num ber iv.

M anufacturer’s nam e and C A

G E code v.

Suppliers nam e, address and C A

G E code if different from the m anufacturer

(f) V erify that tw o copies of the appropriate M aterial Safety D ata Sheets are packed w ith each jack.

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-4. H andle Force V erification inspection shall be perform

(a) The jack shall be operated to dem onstrate the force applied to the handle in a dow nw ard direction to lift the rated load. The rated load shall be applied to the saddle and the load shall be lifted from the low est position to the highest position w ith no m ore than 160 pounds of force applied to the handle.

-5. O verload B ypass V alve V erification inspection shall be perform onstrate the overload bypass valve. A load equal to the rated load of the jack shall be applied to the saddle and the load lifted. A nother load equal to 125% of the rated load of the jack shall be applied to the saddle and the jack pum ped to attem pt to lift the load. The jack shall successfully lift the rated load and fail to lift the overload. The location of the overload bypass valve setting device shall be pointed out and the m ethod of denying this setting feature to the soldier shall be explained. The location of the valve in the hydraulic circuitry shall be explained in the m anual w ith the use of engineering draw ings and/or hydraulic circuit diagram s.

-6. Load R elease System V erification inspection shall be perform onstrate the load release system

. The rated load shall be applied to the saddle and raised to its highest position. The release m echanism shall be operated to low er the load to its low est position, stopping along the w ay to dem onstrate the ability to halt the load at any desired point and retain the load in position w ithout uncontrolled further low ering. The load shall be raised to its highest position again and the release m echanism operated to dem onstrate controlled low ering throughout the entire lifting range. The load shall be low ered, using the release m echanism

, at a rate no faster than 1 foot per m inute w ith no stops along the w ay.

STM

-7. H ydraulic O ver-Travel B ypass System

V erification inspection shall be perform onstrate functionality of the hydraulic fluid bypass to prevent over-travel of the lifting m em ber after reaching its highest raised position. U nlim ited buildup of hydraulic pressure, after reaching the point of highest rise, w ill constitute failure.

STM

-8. PA

SE Safety R equirem ents V erification inspection shall be perform

(a) The jack shall be subjected to testing to verify the jack’s conform ance to all of the PA SE Part 10 safety requirem ents, including the ability to lift and retain the load w ithout bending or failure. A report shall be subm itted to the contracting officer clearly indicating each test and the test result before any shipm ent of products to the governm ent w ill be authorized. Failure of the tested jack to m eet these perform ance requirem ents shall be cause for rejection of the entire quantity of products offered for delivery. Further verification shall not be perform ed upon product that did not pass this verification of perform ance requirem ents.

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– Special Test M ethod. W here STM is specified as the m ethod of inspection, the m ethods and procedures shall be as specified in PA

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