T-45 Rolls Royce Phase 2 SOW.doc

STATEMENT OF WORK for Rolls Royce Phase 2

1.0 INTRODUCTION

This Statement of Work (SOW) addresses the requirements and tasks associated with the production and delivery of 104 part numbers in varying quantities to support T-45 F405-RR-401 Engine maintenance at NASM and NASK. The engine support equipment will be utilized to remove and inspect at-risk Low Pressure Turbine modules utilizing the existing Balancing Machines, to dress the engine as required and to support the Service Life Extension Program (SLEP).

2.0 APPLICABLE DOCUMENTS

3.0 REQUIREMENTS

3.1 General

The Contractor shall manufacture and deliver the support equipment identified below in accordance with this SOW and the requirements of the contract.

S3S23038000

HU21667

Bolt

S3S14739000

Curvic coupling bolts, slave

BH23-2108

S3S20041000

1012025

HU16942

HU16970

HU17950

HU19023

HU19718

HU20019

HU21230

HU21566

HU21578

HU21703

HU21704

HU22641

HU23878

HU24426

HU24537

HU24839

HU27126

S3S20787000

Turnover adapter

S3S14729000

S3S14797000

S3S14798000

1011925

Magnetic base

1011926

Pillar knuckle assembly

1011927

Cross bar knuckle assembly

HU17512/1

Immobiliser

S3S20806000

Stator immobiliser

HU17513

Adapter

HU17516

Split "Whitemetal bearing"

HU21032

Socket spanner

HU21033

Tool Bolts

HU31411

Bolts

HU29139

S3S20798000

Inverting/lifting tool

S3S20863000

Case immobiliser

S3S20927000

Storage Trolley

S3S20808000

Lifting Bar

S3S20843000

Roller bearing housing

S3S20869000

Dummy Casing

881-8-267-000 lifting tool

31314

Turnover Stand (post-mod)

996172028

Turnover Stand (post-mod)

S3S20794000

S3S20920000

S3S20925000

S3S20926000

S3S24029000

CP30165/2

1015318

CP30166

S3S20016000

S3S14653000

3.2 Quality Assurance

The Contractor shall have in place a production quality assurance (QA) system. This QA system shall be able to ensure that manufactured configuration items are built to print, functional, and reliably made IAW controlling technical drawings, specifications and standards. Each item manufactured as part of this contract shall have passed a Government final inspection prior to DD-250.

3.3 Government Inspection and Acceptance

Government Inspection and Acceptance of all production units shall be accomplished at the source by representatives of Defense Contract Management Agency (DCMA).

3.5 Packaging, Preservation and Shipping

Packaging Requirement

The contractor shall preserve and pack materiel IAW ASTM D3951-18 (excluding paragraphs 4.2-4.3) and require same by vendors and subcontractors (for materiel being shipped to the government).

The use of loose fill materials, asbestos, excelsior, newspaper and shredded paper (all types) are prohibited. In addition, all Wood Packaging Materials (WPM) shall be heat treated or chemically treated in accordance with the requirements of the International Standards for Phytosanitary Measures (ISPM) 15:2009, "Regulation of Wood Packaging Material in International Trade."

Marking

Marking shall be in accordance with MIL-STD-129R.

Additionally, special marking labels (fragile, delicate, etc) shall be applied to all unit, intermediate and shipping containers as an integral part of the total pack. The contractor shall select the appropriate special marking label (s) as additional means to protect the items during packaging, handling, storage, transit and removal from the pack Transportation

Transportability issues shall be identified and addressed to ensure all shipments can be transported with unrestricted movement via over-the-road transport. Transportability problem items shall be identified in accordance with MIL-STD-1366E criteria. Requirements for shipment of DOD materiel shall meet, as a minimum, the requirements of the following rules and regulations, as applicable to the mode of transportation in the Defense Transportation Regulation, DTR DOD 4500.9-R, Part II, Uniform Freight Classification Rules, National Motor Freight Classification Rules, and American Trucker’s Association Rules.

4.0 Technical Manual Requirements 4.1 Support Equipment (SE) Manuals (CDRL B001) The contractor shall provide the government updated Work Packages (WPs) for existing SE publications or complete WPs for New SE. Drafts of the WPs shall be delivered to the government in PDF and MS OFFICE (or compatible) editable product, in accordance with CDRL B001. The final version of the manual shall be delivered in PDF and MS OFFICE (or compatible) format. New WPs shall include an illustrated parts break down (IPB) of the unit which shall be broken down into a Group Associated Part List (GAPL), consisting of the part nomenclature, the part number, Manufacture’s Cage Codes and the Source Maintenance Recoverability Code (SMR). WPs shall provide user operational instructions, along with scheduled periodic maintenance instructions and Preoperational Checklists. The WPs shall provide preservation, storage and troubleshooting instructions.

4.2 In Process Review (CDRL B002)

The contractor shall conduct an In-process Review (IPR) of the WPs, in accordance with CDRL B002. The In-process review shall be conducted at a site agreed to by the contractor and the government. The contractor shall do the following during the IPR:

· Identify grammatical errors in the manual

· Simplify language which may hinder user safety and equipment usability

· Identify Warning, Cautions, and Notes (Alerts) that need to be inserted into the content of the manual

· Identify steps in the operation and maintenance procedures which may have been omitted

· Identify additional graphics if required.

The Government shall review all of the technical data and provide any comments to the contractor within thirty (30) days. Comments shall be included in the final deliverable copy. IPR date to be identified after contract award.

Public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments, regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis HWY, Suite 1204, Arlington VA, 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-01880, Washington, DC 20503. Please Do Not Return your form to either of these addresses. send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in block E.

A. Contract Line Item No.

B. Exhibit

B C. Category: TDP ( ) TM( XX ) Other ( ) - Engineering Data

D. System/Item

SLEP Procurement E. Contract/PR No.

N68335- F. Contractor

Contractor

1. Data Item No.

B001

2. Title of Data Item

Document Changes

3. Subtitle

Technical Aircraft Manual and updated Source Data (WPs)

4. Authority (Data ID No.)

DI-MISC-80358

5. Contract Reference

SOW 4.4.3.6

6. Requiring Office

NAVAIRLKE 6.7.1.2

7. DD 250 REQ

DD

9. Dist. Statement Req.

A

10. Frequency

See Block 16

12. Date of first submission

See Block 16

14. Distribution

8. APPCODE

Acceptance

11. As of Date

13. Date of Subsequent Submission

NAVAIRLKE 1.3.3.8

NAVAIRLKE

4.8.4.3

Final shall be delivered in an editable Adobe, Index Portable Document Format (IPDF) and editable MS Word on DVD-ROM

G. Prepared By

Dana Merrill H. Date

18-Jan-22 I. Approved By

Willie Cusaac J. Date

18-Jan-22

Public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments, regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis HWY, Suite 1204, Arlington VA, 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-01880, Washington, DC 20503. Please Do Not Return your form to either of these addresses. send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in block E.

A. Contract Line Item No.

B. Exhibit

A C. Category: TDP ( ) TM( ) Other ( XX ) - Engineering Data

D. System/Item

SLEP Procurement E. Contract/PR No.

N68335- F. Contractor

Contractor

1. Data Item No.

A003

2. Title of Data Item

Technical Interchange Meeting Minutes

3. Subtitle

In Process Reviews

4. Authority (Data ID No.)

DI-ADMN-81250A

5. Contract Reference

SOW 4.3.1

6. Requiring Office

NAVAIRLKE 6.7.1.2

7. DD 250 REQ

LTR

9. Dist. Statement Req.

A

10. Frequency

See Block 16

12. Date of first submission

See Block 16

14. Distribution

8. APPCODE

See Block 16

11. As of Date

13. Date of Subsequent Submission

See Block 16

NAVAIRLKE

4.8.4.3

Block 10/12: Initial delivery after IPR completion in contractor format electronically via email.

Final shall be delivered in contractor format electronically via email, Block 13: Revision as required shall be incorporated and resubmitted in accordance with the SOW and CDRL.

G. Prepared By

Dana Merrill H. Date

18-Jan-22 I. Approved By

Willie Cusaac J. Date

18-Jan-22