STATEMENT OF WORK Pre-Built Composite Tool Kit.docx

STATEMENT OF WORK

(Prebuilt Composite Tool Kit & Tooling)

ON

ANDERSEN AFB, GUAM

Table of Contents

1. DESCRIPTION OF SERVICES

1.1 REQUIREMENTS:

The Pre-built Composite Repair kits/tooling is utilized by the fabrication shop at Andersen AFB for training purposes and real-world missions. This asset provides capabilities for units on Andersen AFB and deployed units that arrive with their aircraft. The priority customers are metal fabrication shops across the United States Air Force. The Single Flare Machine must have the following:

1. 2 General Features

1. Pre-built and maneuverable: Kits are self-contained, ruggedized, and optimized for rapid deployment in operational environments. Must be readily available and easy to transport.

Multi-material compatibility: Supports bonded repairs on composite materials (carbon fiber, fiberglass) and metal substrates (aluminum, titanium).

2.1 Included Components in Kits

1st Pre-built Kits must include (2): Air Fittings & Tap Hammer: For inspection and composite structures, Vacuum Pump & Sniffer Assembly, Drill Guide System: Housing and bushings (3/32" to 1/4") Drill Motor: Air-powered, 5200 RPM Router Motor & Base: 0.9 HP, 25,000 RPM Router Bits: Diamond cut, burr, end mill, drill point, shear compression Grinder: 90° air-driven, 20,000 RPM, Sanding Drums & Pads: Assorted sizes and grits, Countersinks: Carbide tipped, 1/8" to 1/4" pilots, Honeycomb Cutter, Kevlar Router Bits: Split helix, burr, drill point, end mill, bi-shear, Knives & Blades: Utility knife, blades able to remove one ply at a time, Shears: Soft-touch and Kevlar-rated, Sweep Kit: 7-piece polyethylene, Drill Bits: Carbide tipped and Kevlar-specific, Microscope: 30x magnifier, Orbital Sander: 5" pad, 12,000 RPM Cut-Off Wheels: Fiberglass reinforced Diamond Wheel Arbor Collets 2nd Pre-built kit must include (2): Router Bits – Taper Pin: 4 sizes for aluminum Cleco® System: Pliers, fasteners (2.5mm to 6.4mm), side grip clamps Grinder Motor: Sanding pad holders and disks Belt Sander: With 80 and 120 grit belts Countersinks: Piloted carbide tips, 3.2mm to 6.4mm Drill Stops: Sizes #40 to 1/4" Carbide Drill Bits: 2.38mm to 6.4mm Solid Carbide Reamers: 2.38mm to 6.4mm Drill Guide System: Housing and bushings Additional Tools: Steel rule, scribe, center punch, tap hammer, aviation snips, tool kit case, air fittings 3rd Pre-built kit must include (2): Drill Motor: Air-powered with accessories Hole Saws: Diamond cut, 1" to 2" Countersinks: Piloted carbide tips, 3.2mm to 6.4mm Grinder Motor: Barrel attachments and sanding pad holders Sanding Disks & Bayonets: 80 and 120 grit, 1" and 2" Sanding Barrels: 0.5" to 2", 80 and 120 grit Fiberglass Cut-Off Wheels: 3" Router Motor & Base: Air-driven, 0.9 HP Router Bits: Diamond mesh, split helix Orbital Sander: 5" pad, 12,000 RPM Additional Tools: Honeycomb cutter, utility knife, soft-touch shears, vacuum cleaner, resin applicators, air manifold 4th Pre Built Kit must include (2): Tapered Reamers (5 sizes): 2.5mm to 6.4mm Diamond-Cut Router Bits (7 styles): Burr, end mill, drill point, shear compression Steel Roller: 2" wide for sealant application Key Point Drill Bits (5 sizes): 2.5mm to 6.4mm Scribe: 10" metal marking tool Cutting Knives: #2 style with metal handle Blades for Ply Removal: Chisel, carving, angled Steel Ruler: 12" x 0.5" Leak Detection Accessories: Vacuum Leak Detector, Vacuum Gauge Assembly with Sniffer, Vacuum Pump and Probe Air Input Fittings Replacement for drills bits, routers, and other tooling included in the kit.

Documentation: Technical manuals, calibration certificates, quick-reference guides, and maintenance logs.

2.2 Compliance and Standards

Complies with FAA AC 43.13, ASTM D3165, and MIL-STD-1530 for bonded structural repairs.

Leak detection system meets ISO 20484, ASNT Level I/II standards.

Adhesive systems certified for aerospace-grade applications and DoD material safety requirements.

All cutting tools and sealant removal accessories meet OSHA, MIL-STD, and ISO safety standards for field use.

2.3 Packaging and Logistics

Kits are delivered in ruggedized transport cases with foam inserts for component protection.

Each kit includes a serialized inventory list, an inspection certificate, and any warning statements/labels.

1.2 LIABILITY:

The contractor shall be liable for any damages resulting from any carelessness or failure to follow proper safety, installation, engineering, shipping or maintenance procedures and standards. The contractor shall be required to replace any damaged products of what is ordered and shipped by the company. If any major repairs or full replacement of equipment are needed, the contractor will be responsible to provide a detailed servicing timeline that will be approved by the 36th Contracting Squadron and the Aircraft Structural Maintenance Section Chief.

2. GENERAL INFORMATION

2.1 HOURS OF OPERATION:

The normal hours of operation for the project are from 0730 to 1630, Monday through Friday, excluding holidays, PACAF Family days and 36th wing Down Days.

2.2 CONTRACTOR PERSONNEL:

The contractor shall provide point of contact (POC) for all contractual matter. Due to significantly differing time zones, it is not required that the POC be available during all hours of operation. The POC shall respond via email within 24 hours during normal duty hours of operation and within 48 hours during non-duty hours to discuss concerns with government personnel designated by the Contracting Officer (CO) to discuss problem areas.