Statement of Work Magneform Rebuild _20APR2023.pdf

Statement of Work for Magneform Service Rebuild Maxwell 7000 Series Magneform Machine

20 April 2023

1. REQUIREMENT:

The Crane Army Ammunition Activity (CAAA) Countermeasures team uses a Maxwell 7000 Series Magneform Machine on its LCRRPR igniter job. The machine uses electromagnetic forming (EMF) technology to reduce the diameter of the aluminum case so it fits tightly on a mating part. This requirement is to upgrade one Model 7000 Magneform® to a MDL 7100P. There will also be an option for one additional unit.

2. GOVERNMENT FURNISHED PROPERTY:

The cabinet of a Maxwell 7000 Series Magneform Machine, equipped with a coaxial output cable, will be sent to Pacific Magneform®, 15113 Sierra Bonita Ln # A, Chino, CA 91710. No changes will be made to the 6” field shaper and tooling. Therefore, they will remain at CAAA.

3. PERFORMANCE OBJECTIVES:

3.1 Rebuild & Upgrade to MDL 7100P, 16kj Model 7000 Magneform® ESCU so it is a modernized machine that is reliable and maintainable in the future

3.2 The Magneform cabinet, mated to tooling provided by CAAA, must be able to reduce the inner diameter of an aluminum 6061-T6 tube of 0.9 mm thickness. The inner diameter of the tube must be reduced from 40.50 mm to 39.25 mm on a 20 mm length of the tube.

3.3 Contractor will be responsible for coordinating effort between CAAA & Pacific Magneform®.

4. DELIVERABLES:

4.1 Magneform® shall be returned to CAAA as a functional MDL 7100p.

4.1 a. Upon receipt of Magneform® MDL 7100P, CAAA Technician will install equipment and reshape 25 ea. aluminum sleeves to ensure acceptable function of the machine.

4.2 Contractor must provide hard copy or electronic copy in PDF format of Pacific Magneform’s® MDL 7100P manual.