SOW Robotic Wire Harness Manufacturing Specifications.pdf
PDF 110 KB Posted
- Attached to
- Robotic Wire Harness Manufacturing Solution
- Solicitation number
- SS_DUE_02122026
- Issued by
-
Department of the Army
About this file
This is a Statement of Work for Robotic Wire Harness Manufacturing Machines to be procured by Tobyhanna Army Depot (TYAD). TYAD is seeking one Prototype/Low-Rate Initial Production (LRIP) robotic wire harness manufacturing machine and one Full Rate Production machine, along with supporting documentation, software, and engineering services. Both machines must perform identical robotic capabilities including power wire disposition (insulated, stranded, bare, coated), data wire disposition (twisted pair, coax, shielded), terminations (IDC, crimp, poke home, splice), and protection applications (adhesives, potting, tape, films, clips).
The LRIP machine has dimensions of 2.3m (L) x 2.2m (D) x 2.3m (H) and weighs 2000 kg, with axis position limits of 1500mm X, 1050mm Y, and 750mm Z directions, plus rotational axes of 240 degrees B and 360 degrees C. The Full Rate Production machine is substantially larger at 5.2m (L) x 3.0m (D) x 3.1m (H) and weighs 6000 kg, with expanded axis position limits of 1500mm to unlimited X, 2500mm Y, and 350mm to unlimited Z. Both machines operate at 700 kPa pneumatic pressure, share identical environmental parameters (10–35°C operating temperature, 5–85% humidity), and include integrated filtration. The LRIP machine requires single-phase 240V electrical input at 32A maximum, while the Full Rate Production machine requires three-phase 400V at 32A maximum. Required deliverables include operators manuals, maintenance manuals, installation documentation, training materials, CAD/CAM compatible software with post processor support, and engineering services comprising operator and engineering training, advanced production-focused operator training, application engineer support, and end effector development assistance.
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Text version
STATEMENT OF WORK
Robotic Wire Harness Manufacturing Machines
Tobyhanna Army Depot (TYAD) is requesting information for one (1) Prototype/Low-Rate Initial Production (LRIP) Robotic Wire Harness Manufacturing Machine, one (1) Full Rate Production Robotic Wire Harness Manufacturing Machine, Machine Documentation for both pieces of equipment, Software to Operate, and Engineering Services
Below are the parameters for the machines we are looking to integrate.
1. Prototype/Low-Rate Initial Production (LRIP) Machine
Robotic Capabilities:
• Power wire disposition (Insulated, Stranded, Bare, Coated)
• Data Wire disposition (Twisted Pair, Coax, Shielded)
• Terminations (IDC, Crimp, Poke home, Splice)
• Protection (Adhesives, Potting, Tape, Films, Clips)
Mechanical Parameters:
• Machine Dimensions: 2.3m (L) x 2.2m (D) x 2.3m (H)
• Machine Weight: 2000 kg
• Axis Position Limits: 1500mm X Direction, 1050mm Y Direction, 750mm Z Direction, 240
Degrees B Direction, 360 Degrees C Direction
• Axis Velocity Limits: 1000 mm/s X Direction, 1000 mm/s Y Direction, 500 mm/s Z
Direction, 20 rpm B Direction, 20 rpm C Direction
• Tool Change Positions Standard of 3 with an option of 10 positions
Environmental Parameters:
• Operating Temperature: +10 Degree C Minimum and +35 Degree C Maximum
• Ambient Humidity: 5% Minimum to 85% Maximum
Electrical Parameters:
• Voltage: 240V
• Maximum Current 32A
• Frequency: 50-60 Hz
• Phase: Single
Pneumatic Parameters:
• Nominal Operating Pressure: 700 kPa
• Input Thread: G3/8
• Filtration: Integrated into machine
2. Full Rate Production Machine Robotic Capabilities:
• Power wire disposition (Insulated, Stranded, Bare, Coated)
• Data Wire disposition (Twisted Pair, Coax, Shielded)
• Terminations (IDC, Crimp, Poke home, Splice)
• Protection (Adhesives, Potting, Tape, Films, Clips)
Mechanical Parameters:
• Machine Dimensions: 5.2m (L) x 3.0m (D) x 3.1m (H)
• Machine Weight: 6000 kg
• Axis Position Limits: 1500mm to Unlimited X Direction, 2500mm Y Direction, 350mm to
Unlimited Z Direction, 240 Degrees B Direction, 360 Degrees C Direction
• Axis Velocity Limits: 1000 mm/s X Direction, 1000 mm/s Y Direction, 500 mm/s Z
Direction, 20 rpm B Direction, 20 rpm C Direction
• Tool Change Positions Standard of 3 with an option of 10 positions
Environmental Parameters:
• Operating Temperature: +10 Degree C Minimum and +35 Degree C Maximum
• Ambient Humidity: 5% Minimum to 85% Maximum
Electrical Parameters:
• Voltage: 400V
• Maximum Current 32A
• Frequency: 50-60 Hz
• Phase: 3 Phase
Pneumatic Parameters:
• Nominal Operating Pressure: 700 kPa
• Input Thread: G3/8
• Filtration: Integrated into machine
Both Machines will require the following:
3. Documentation:
• Operators Manual
• Maintenance Manual
• Installation Documentation
• Training Material
4. Software to Operate:
• Provide compatible software for Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) to support the equipment post processor
5. Engineering Services:
• Operator and Engineering training
• Advanced operator training focused on production
• Application engineers and field support personnel
• Support equipment modification (End Effector Development)
File details come from the government source that posted it. Updated .