Special Packaging Instructions (SPI).pdf

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Housing, Flywheel
Solicitation number
SPRDL1-27-R-A065
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This is a Special Packaging Instruction form (DD Form 2169) issued by the Department of Defense on September 17, 2015, detailing packaging and preservation requirements for part number 29537303 (73342), a Housing, Friction Clutch component (National Stock Number 2520-01-508-6840, CAGE 19207). The unit pack weighs 10.5 pounds with dimensions of 10.8 x 10.8 x 7.5 inches and a cubic measurement of 0.506 cubic feet. Preservation follows MIL-STD-2073-1E Method 42, requiring cleaning and drying per MIL-STD-2073-1E, application of MIL-PRF-16173 Grade 4 preservative to unpainted and unplated exterior surfaces, and wrapping with two layers of MIL-PRF-121 Type I material (14" x 14" and 24" x 17" respectively), secured with ASTM-D5486 Type V tape.

The item must be placed into an inner container (ASTM-D5118 Type CF, 9¾" x 9¾" x 6½" interior dimensions) with specified cushioning layers (A-A-59136 Class A and ASTM-D4727 Type CF fiberboard), sealed in a MIL-DTL-117 Type I Class E barrier bag, and then placed into an outer unit container (ASTM-D5118 Type CF, 10¼" x 10¼" x 7" interior dimensions). Closure follows ASTM-D1974 Method 2B3. For Level A packing, materials must use cleated plywood boxes conforming to ASTM-D6251 or nailed wood boxes conforming to ASTM-D6880, while the unit container alone satisfies Level B packing requirements. The unit container must be marked on top and all sides with minimum ¼-inch high black letters stating "REUSABLE CONTAINER, DO NOT DESTROY" and be palletized per MIL-STD-147.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29537303 (73342) HOUSING, FRICTION CLUTCH

2. CAGE

19207

3. SPI NO.

AK15086840

4. NATIONAL STOCK NO.

2520-01-508-6840

5. DATE

9-17-2015

6. REVISION

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

10.5

10. UNIT PACK CU

0.506

11. UNIT PACK SIZE (INCHES)

10.8 X 10.8 X 7.5

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 42

18.

STEPS

19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-B A/R PRESERVATIVE: MIL-PRF-16173, GR 4

2-C 1 WRAP #1: MIL-PRF-121, TYPE I, SIZE: 14” X 14”

14. DRYING

MIL-STD-2073-1E

3-D 1 WRAP #2: MIL-PRF-121, TYPE I, SIZE: 24” X 17”

4-E 1 A-A-59135, SIZE: SEE PAGE 2

15. PACKING 5-E A/R A-A-59136, CL 1, GR A, SIZE : SEE PAGE 2

6-E/J A/R ASTM-D4727, DOMESTIC 275, TY CF

a. LEVEL A

MIL-STD-2073-1E AND NOTE L

7-F 1 INNER CONTAINER: ASTM-D5118, TY CF, SW, ST RSC,

DOMESTIC 275 LB, SIZE: 9 ¾” X 9 ¾” X 6 ½” I.D.

b. LEVEL B

MIL-STD-2073-1E AND NOTE L

8-G/K 1 BAG: MIL-DTL-117, TYPE I, CLASS E, STYLE 1,

SHEET SIZE: 37” X 20”

16. MARKING

MIL-STD-129 AND NOTE M

9-L 1 UNIT CONTAINER: ASTM-D5118, TY CF, GR W5c, WR, ST RSC, SIZE: 10 ¼” X 10 ¼” X 7” I.D.

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL UNPAINTED/UNPLATED EXTERIOR SURFACES.

C. PLACE WRAP #1 OVER THE INSIDE CUPPED-PORTION OF 29537303 (73342) HOUSING, FRICTION CLUTCH.

CONFORM TO SHAPE OF BASE AND CIRCUMFERANCE.

D. PLACE WRAP #2 OVER ENTIRE 29537303 (73342) HOUSING, FRICTION CLUTCH. CONFORM TO SHAPE, SECURE WITH TAPE: ASTM-D5486, TYPE V.

E. CUSHION SIZES AND FABRICATION ARE DETAILED ON PAGE 2.

F. PLACE WRAPPED HOUSING, FRICTION CLUTCH, AND CUSHIONING INTO THE INNER CONTAINER, SEE

PAGE 2, FIGURE 5, FOR CONTAINER ASSEMBLY. CLOSE CONTAINER USING TAPE: ASTM-D5486, TYPE V, AND BLUNT CORNERS.

G. PLACE INNER CONTAINER IN BARRIER BAG. CLOSE BAG BY HEAT SEALING.

H. PLACE CUSHIONING INTO BOTTOM OF UNIT CONTAINER. SEE PAGE 2, FIGURE 6 FOR DETAILS.

I. PLACE HEAT SEALED BAG WITH INNER CONTAINER INTO UNIT CONTAINER.

J. COMPLETE ASSEMBLY BY ADDING FIBERBOARD CUSHIONING AS FILLER TO SIDES AND ENDS OF INNER

CONTAINER.

K. CLOSE UNIT CONTAINER ACCORDING TO ASTM-D1974, METHOD 2B3, SEALING METHOD A.

L. PACKING:

1. LEVEL A PACKING SHALL BE ACCOMPLISHED USING CLEATED PLYWOOD BOXES, OVERSEAS TYPE, CONFORMING TO ASTM-D6251 OR NAILED WOOD BOXES CONFORMING TO ASTM-D6880.

2. UNIT CONTAINER MEETS LEVEL B PACKING.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 2 Pages Adobe Professional 7.0

-TL

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29537303 (73342) HOUSING, FRICTION CLUTCH

2. CAGE

19207

3. SPI NO.

AK15086840

4. NATIONAL STOCK NO.

2520-01-508-6840

5. DATE

9-17-2015

6. REVISION

17. NOTES/DRAWING

M. UNIT CONTAINER SHALL BE MARKED ON TOP AND ALL SIDES WITH MINIMUM ¼ INCH HIGH BLACK LETTERS

“REUSABLE CONTAINER, DO NOT DESTROY”.

N. PALLETIZE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-147.

CUSHIONING DETAIL:

BILL OF MATERIAL CUSHIONING

ITEM SIZE QTY DESCRIPTION REFERENCE

1/1B 9 ½” X 9 ½” 2 2” TH, A-A-59136, CL A, (CUT “1B” IN TWO HALVES) SEE FIGURES 1, 3, AND 5 BELOW

2 9 ½” X 9 ½” 1 1” TH, A-A-59136, CL A, (CUT IN TWO HALVES) SEE FIGURES 2 AND 5 BELOW

3 7 ⅛” X 7 ⅛” 2 ASTM-D4727, TY CF, DOMESTIC 275 LB SEE FIGURES 4 AND 5 BELOW

4 9 ½” X 9 ½” 1 ½” TH, A-A-59136, CL A, (TOP LAYER) SEE FIGURE 5 BELOW

FIGURE 1. ITEM 1 (LAYER 1).

FIGURE 2. ITEM 2 (LAYER 2). FIGURE 5.

INNER CONTAINER ASSEMBLY.

FIGURE 3. ITEM 1B (LAYER 3). FIGURE 4. ITEM 3 DESIGN. FIGURE 6. UNIT CONTAINER.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 2 Pages

- TL

4 ¾ 4 ¾

9 ½ 9 ½

1 ¼” O.C.

1” DEPTH

4 ¾ 9 ½

4 ¾

RADIUS:

3 ⅝

RADIUS:

3 ⅝

4 ¾

4 ¾ 9 ½

2” X 45° (4X)

7 ⅛

1B

1B

MIL-PRF-121

WRAPS: #1 AND #2

NOT ILLUSTRATED.

BARRIER

BAG

ADDITIONAL FIBERBOARD-

FILLER NOT ILLUSTRATED

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