SPRDL125R0206 SPI - AK15812108.pdf

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Dressed Axle Assembly, Automotive
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SPRDL125R0206
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This DD Form 2169 is a Special Packaging Instruction (SPI) for a Front Axle with National Stock Number 2520-01-581-2108, dated 2/26/2010. The document provides detailed specifications for preserving, packaging, and shipping a front axle, including precise instructions for cleaning, drying, barrier wrapping, and container preparation. Key packaging requirements include applying preservative through grease fittings, sealing axle openings with caps/plugs, wrapping barrier material at mounting points, and using a MIL-C-104 container with specific dimensions of 100-1/2 x 24 x 24 inches. The packaging must conform to MIL-STD-2073-1D standards, with specific notes on lumber sizes, hardware preservation, and container marking requirements, including mandatory "REUSABLE CONTAINER, DO NOT DESTROY" labeling.

The document includes detailed technical drawings showing the precise assembly of supporting lumber (items A-F), carriage bolts, and hardware sets, with specific instructions for using nails/staples conforming to ASTM-F1667 to secure blocking. The unit pack weight is 1,746.0 lbs, with a pack volume of 54.135 cubic feet and dimensions of 102.8 x 26.3 x 34.6 inches. All drill holes are specified as 1/2 inch in diameter, and hardware must be painted, plated, or preserved with MIL-PRF-16173, Grade 4. The packaging instruction is revision A and associated with CAGE code 19207 and SPI number AK15812108.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-581-2108 2/26/2010 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 1746.0 54.135 102.8 X 26.3 X 34.6

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-G-10924

MIL-STD-2073-1D & NOTE B 2-D A/R CAPS/PLUGS: NAS 847

14. DRYING 3-E A/R PRESERVATIVE:MIL-PRF-16173, GRADE 4

MIL-STD-2073-1D & NOTE B 4-F 2 BARRIER: MIL-PRF-121, TYPE II,

15. PACKING

SIZE: 12 X 24

5-G BLOCKING AND BRACING: ASTM-D6199

a. LEVEL A 6-H 1 CONTAINER:MIL-C-104, TYPE II, CLASS 2, STYLE A, MIL-STD-2073-1D & NOTE I SIZE: 100-1/2 X 24 X 24

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE J

17. NOTES/DRAWING

A. PRESERVATION AND PACKING SHALL BE INSPECTED IN ACCORDANCE WITH MIL-STD-2073-1D AND ANY

APPLICABLE CONTAINER SPECIFICATIONS.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PRESERVATIVE AND

PACKAGING MATERIALS.

C. PRESERVATIVE: APPLY PRESERVATIVE THROUGH ALL ZURK (GREASE) FITTINGS.

D. SEAL ALL OPENINGS TO INTERIOR OF AXLE WITH CAPS/PLUGS OF APPROPRIATE SIZE.

E. PRESERVATIVE: APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERIOR METALLIC SURFACES.

F. BARRIER: WRAP BARRIER MATERIAL AROUND AXLE AT MOUNTING POINTS TO PREVENT CONTACT WITH CONTAINER LUMBER, SECURE WITH TAPE ASTM-D6123. SEE DRAWING ON PAGE 5 FOR CLARIFICATION.

G. SEE PAGES 2

H. CLOSURE: CLOSE CONTAINER ACCORDING TO THE APPLICABLE CONTAINER SPECIFICATION(MIL-C-104).

I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

J. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND

ONE SIDE WITH MINIMUM ½ INCH HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY”. IN ADDITION THE TOP SHALL BE MARKED “REMOVE (LAG BOLTS OR SCREWS) TO OPEN CONTAINER”, USING MINIMUM ½ INCH HIGH BLACK LETTERS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-581-2108 2/26/2010 A

ITEM SIZE QTY ADDITIONAL NOTES:

A 2 X 6 X 24 2 SEE PAGE 3

B 2 X 6 X 10-1/2 6 SEE PAGE 3

C 2 X 6 X 6 6 SEE PAGE 3

D 5-1/2 X 10-1/2 X 3/8 PLYWOOD 2 SEE PAGE 3

E 5-1/2 X 6 X 3/8 PLYWOOD 2 SEE PAGE 3

F 4 X 4 X 24 2 SEE PAGE 3

G 1/2 X 18 CARRIAGE BOLT 2

H 1/2 X 16 CARRIAGE BOLT 2

I 1/2 X 8 CARRIAGE BOLT 2

J 1/2” HARDWARE SET 6 SETS HARDWARE SET CONSISTS OF:

1PC 1/2 FLAT WASHER

1PC 1/2 SPLIT WASHER

1PC 1/2 NUT

NOTE: ALL LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED.

HARDWARE MUST BE PAINTED, PLATED OR PRESEVED WITH MIL-PRF-16173, GRADE 4.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

WWRRAAPP BBAARRRRIIEERR

FFRROOMM NNOOTTEE ““FF””

HHEERREE

TOP VIEW

FRONT VIEW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

NOTE: ALL HOLES ARE 1/2 INCH DIAMETER.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages

HHOOLLDD--DDOOWWNN IITTEEMM ““FF””

QQTTYY 22

SSUUPPPPOORRTT AASSSSEEMMBBLLYY::

QQTTYY 22

IITTEEMM ““AA””

IITTEEMM ““BB””

IITTEEMM ““DD””

IITTEEMM ““EE””

IITTEEMM ““CC””

AASSSSEEMMBBLLEE BBLLOOCCKKIINNGG

UUSSIINNGG NNAAIILLSS//SSTTAAPPLLEESS

CCOONNFFOORRMMIINNGG TTOO

AASSTTMM--FF11666677..

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

BASE WITH SUPPORT ASSEMBLIES (TOP VIEW)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages

SSEECCUURREE BBLLOOCCKKIINNGG TTOO BBAASSEE UUSSIINNGG

NNAAIILLSS//SSTTAAPPLLEESS CCOONNFFOORRMMIINNGG TTOO

AASSTTMM--FF11666677..

AALLLL DDRRIILLLL HHOOLLEESS AARREE

11//22 IINNCCHH DDIIAAMMEETTEERR

IITTEEMM ““GG””

IITTEEMM ““HH””

IITTEEMM ““II””

IITTEEMM ““HH””

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