AK13663318.pdf
PDF 235 KB Posted
- Attached to
- Axle Assembly, Automotive Federal contract opportunity
- Solicitation number
- SPRDL1-25-R-0177
About this file
This DD Form 2169 is a Special Packaging Instruction for an Axle Assembly, Automotive, Driving (NSN 2520-01-366-3318), dated 01/08/2016. The document provides detailed specifications for packaging, preserving, and shipping a specific automotive axle assembly, with comprehensive instructions for preparation, container construction, and positioning of the component. Key packaging requirements include applying preservative to unpainted metallic surfaces, sealing fittings with appropriate caps/plugs, using MIL-STD-2073-1 preservation methods, and constructing a container with three skids and specific dimensional requirements (98-1/4 x 40-3/4 x 30-3/4 inches). The packaging process involves precise placement of wooden blocking, barrier papers, and hardware, with specific attachment methods using zinc-plated fasteners conforming to ASTM standards. The unit pack weight is 2,615.0 lbs, with a volume of 109.258 cubic feet and dimensions of 105.3 x 43.1 x 41.6 inches.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| SPRDL1-25-R-0177 (Conformed 2.0).pdf | ||
| SPRDL1-25-R-0177 (Amendment 0003).pdf | ||
| SPRDL1-25-R-0177 (Amendment 0002).pdf | ||
| SPRDL1-25-R-0177 (Conformed).pdf | ||
| SPRDL1-25-R-0177 (Amendment 0001).pdf | ||
| SPRDL1-25-R-0177.pdf |
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Text version
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 44 Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION
Form Approved
OMB No. 0704-0188 -BK
EW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1837410U(75Q65) AXLE ASSEMBLY,AUTOMOTIVE,DRIVING 19207 AK13663318
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-366-3318 01/08/2016
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EACH NONE 2615.0 109.258 105.3 X 43.1 X 41.6
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION MIL-STD-2073-1, METHOD 20
13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-16173, GRADE 4
MIL-STD-2073-1 2-C A/R PRESERVATIVE: MIL-G-10924
14. DRYING 3-D A/R CAPS/PLUGS: NAS-847
MIL-STD-2073-1 4-E A/R BARRIER: MIL-PRF-121, TYPE II
15. PACKING
5-F A/R BLOCKING AND BRACING: ASTM-D6199, CL 3
6-G A/R HARDWARE
a. LEVEL A 7-H 1 CONTAINER: ASTM-D7478, TY II, CL 2, ST A
MIL-STD-2073-1 & NOTE I SIZE: 98-1/4 X 40-3/4 X 30-3/4
b. LEVEL B
NOT APPLICABLE
16. MARKING
MIL-STD-129
17. NOTES/DRAWING
A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.
B. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES. DO NOT APPLY
ANY PRESERVATIVE TO THE INTERIOR WALLS OF WHEEL HUBS.
C. APPLY PRESERVATIVE TO ALL GREASE (ZERKS) FITTINGS.
D. SEAL ALL FITTINGS AND OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.
E. PLACE MIL-PRF-121 PAPER BETWEEN WOOD BLOCKING AND AXLE, SECURE TO BLOCKING USING TAPE.
SEE TABLE 1 FOR BARRIER SIZES AND LOCATIONS.
F. SECURE BLOCKING TOGETHER AND TO THE BASE OF THE CONTAINER USING NAILS CONFORMING TO
ASTM-F1667, SEE FIGURES 1 – 3 FOR BLOCKING SIZES AND ORIENTATION.
G. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURES 2 &
3 FOR SIZES AND LOCATIONS.
H. CONTAINER IS TO BE CONSTRUCTED WITH 3 SKIDS WITH THE MIDDLE SKID CENTERED IN THE
CONTAINER WIDTH. PLACE AXLE ASSEMBLY INTO CONTAINER AS SHOWN IN FIGURE 4. CLOSE
CONTAINER IN ACCORDANCE WITH ASTM-D7478.
I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.
A
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 44
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 EW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1837410U(75Q65) AXLE ASSEMBLY,AUTOMOTIVE,DRIVING 19207 AK13663318
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-366-3318 01/08/2016
TABLE 1 – BILL OF MATERIAL
ITEM SIZE QTY DESCRIPTION REFERENCE
A
4 (NOM) X 4 (NOM)
X 29 OVERALL
LENGTH
2 ASTM-D6199, CL 3 SEE FIGURES 1 & 2
B
2 (NOM) X 6 (NOM)
X 10-3/4 OVERALL
LENGTH
2 ASTM-D6199, CL 3 SEE FIGURES 2 & 3
C
2 (NOM) X 6 (NOM)
X 23-1/2 OVERALL
LENGTH
2 ASTM-D6199, CL 3 SEE FIGURES 2 & 3
D
2 (NOM) X 6 (NOM)
X 40-1/2 OVERALL
LENGTH
8 ASTM-D6199, CL 3 SEE FIGURES 2 & 3
E
2 (NOM) X 6 (NOM)
X 30-1/2 OVERALL
LENGTH
3 ASTM-D6199, CL 3 SEE FIGURES 2 & 3
F
2 (NOM) X 4 (NOM)
X 3 OVERALL
LENGTH
4 ASTM-D6199, CL 3 SEE FIGURES 2 & 3
G 5 X 10 2 MIL-PRF-121, TYPE II
PLACE BETWEEN ITEM
A AND AXLE, NOT
PICTURED
H 8 X 12 3 MIL-PRF-121, TYPE II
PLACE BETWEEN
ITEMS B, C, D & E AND
AXLE, NOT PICTURED
I 3/4 X 24”
HARDWARE SET 4
HARDWARE SET CONSISTS OF:
1PC 1/2 X 20” CARRIAGE BOLT, 1PC
1/2 FLAT WASHER, 1PC 1/2 LOCK
WASHER, AND 1 PC 1/2 NUT
SEE FIGURES 2 & 3
J 1/2 X 14”
HARDWARE SET 4
HARDWARE SET CONSISTS OF:
1PC 1/2 X 14” CARRIAGE BOLT, 1PC
1/2 FLAT WASHER, 1PC 1/2 LOCK
WASHER, AND 1 PC 1/2 NUT
SEE FIGURES 2 & 3
FIGURE 1 - ITEM A HOLE LOCATIONS (TOP VIEW)
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 44
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 EW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1837410U(75Q65) AXLE ASSEMBLY,AUTOMOTIVE,DRIVING 19207 AK13663318
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-366-3318 01/08/2016
FIGURE 2 – ITEMS A – F, I & J LOCATIONS IN CONTAINER
FIGURE 3 - ITEMS A – F AND HOLE LOCATIONS ON CONTAINER BASE (TOP VIEW)
NOTE: ALL HOSE ARE 1/2” DIAMETER UNLESS OTHERWISE SPECIFIED
D (2 STACKS OF 4)
A
C (X2)
B (X2)
J (X4 TRHOUGH
ITEMS B – D AND
CONTAINER
DECK/SKIDS)
I (X4 THROUGH ITEMS A – D
AND CONTAINER DECK)
E
F
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 44 ooff 44
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 EW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
1837410U(75Q65) AXLE ASSEMBLY,AUTOMOTIVE,DRIVING 19207 AK13663318
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2520-01-366-3318 01/08/2016
FIGURE 4 – ORIENTATION OF AXLE IN CONTAINER
C
| SPECIAL PACKAGING INSTRUCTION |
| SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) |
| SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) |
| SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) |
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