AK16968274.pdf
PDF 570 KB Posted
- Attached to
- Injection Pump Federal contract opportunity
- Solicitation number
- SPRDL125R0130
About this file
This Special Packaging Instruction (SPI) document provides detailed packaging specifications for a fuel pump (NSN 2910-01-696-8274, Part Number KT414350) manufactured by Ambac International Corporation. The six-page document outlines precise step-by-step instructions for packaging, preserving, and shipping the fuel pump using military packaging standards, including specific requirements for container construction, blocking, cushioning, wrapping, and securing the component.
The packaging process involves multiple intricate steps, including drilling 1/2-inch diameter holes in a wooden container, using specific carriage bolts, washers, nuts, and gaskets to secure blocking and the fuel pump, applying preservative to metal surfaces, sealing openings, and heat-sealing a protective bag around the item. The packaging follows military standards like MIL-STD-2073-1 and uses materials such as plywood containers, MIL-PRF-21260 preservative, and specific cushioning and wrapping materials to ensure the fuel pump's protection during transportation and storage.
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SPECIAL PACKAGING INSTRUCTION
Form Approved OMB No. 0704-0188
-BM
AF
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
. KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2910-01-696-8274 02/23/2023 -
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EACH NONE 96.0 6.003 28.0 X 19.5 X 19.0
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION
MIL-STD-2073-1, METHOD 43
13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-21260, GR 10
MIL-STD-2073-1 2-C A/R CAPS/PLUGS: NAS 847
14. DRYING 3-D 1 CONTAINER: ASTM D6251, TY III, CL 2, ST I,
MIL-STD-2073-1 SIZE: 25-1/2 X 16-1/2 X 15
15. PACKING
4-F 24 HARDWARE: SEE NOTE F.
5-H / I 2 BLOCKING: ASTM D6199, GROUP I OR II,
A. LEVEL A
SIZE: 4 X 4 (NOM) X 24
MIL-STD-2073-1 & NOTE W 6-L 1 BAG: MIL-DTL-117, TY I, CL E, ST 2, BLANK SIZE: 60 X 32
B. LEVEL B
7-P/U 2 CUSHIONING: A-A-59135, CL 2, GR A
NOT APPLICABLE SIZE: 10 X 5 X 1/4 AND SIZE: 30 X 30 X 1/4
16. MARKING 8-Q 1 WRAP: MIL-PRF-121, TY II, SIZE: 40 X 36
MIL-STD-129
17. NOTES/DRAWING
A. QUALITY ASSURANCE PROVISIONS:
1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.
2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER
SPECIFICATION.
B. APPLY PRESERVATIVE TO ALL BARE METAL SURFACES.
C. SEAL ALL OPENINGS TO THE INTERIOR OF THE PART WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.
D. THE CONTAINER IS CONSTRUCTED OF 1/2-INCH THICK PLYWOOD PANELS. THE SIDE AND END
PANELS SHOULD HAVE 1-INCH (NOMINAL) SOLID LUMBER CLEATS IN ACCORDANCE WITH ASTM-
D6251, STYLE I. INSET THE SKIDS 2-1/2 INCHES FROM EACH END AS SHOWN BELOW.
FRONT VIEW OF WOOD BOX. INSET EACH SKID 2-1/2 INCHES FROM THE ENDS.
DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2910-01-696-8274 02/23/2023 -
17. NOTES/DRAWING (Continued)
17.
E. DRILL 1/2-INCH DIAMETER HOLES IN THE FOUR LOCATIONS SHOWN BELOW. THE HOLES SHOULD GO
COMPLETELY THROUGH THE FLOOR OF THE CONTAINER AND THE SKIDS BENEATH.
TOP VIEW OF CONTAINER
F. REQUIRED HARDWARE: QTY ITEM SIZE
(8) CARRIAGE BOLTS 1/2 X 9 INCHES
(8) FLAT WASHERS 1/2 INCH
(8) NUTS 1/2 INCH
(8) GASKETS 2 X 2 INCHES
G. FEED FOUR OF THE CARRIAGE BOLTS UP THROUGH THE HOLES IN THE SKIDS SO THEIR THREADED
ENDS PROTRUDE INTO THE CONTAINER.
DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 6 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
18.
H. FABRICATE BLOCKING A AS SHOWN BELOW.
I. FABRICATE BLOCKING B AS SHOWN BELOW.
DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 6 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
19.
J. FEED FOUR OF THE CARRIAGE BOLTS UP THROUGH THE INNER PAIR OF HOLES IN BLOCKING A AND
BLOCKING B AS SHOWN BELOW. THE THREADED ENDS SHOULD PROTRUDE UPWARD.
K. LOCATE BLOCKING A AND BLOCKING B INTO THE CONTAINER BY ALIGNING THEIR OUTER PAIRS OF HOLES WITH THE PROTRUDING THREADED CARRIAGE BOLT ENDS FROM STEP G AS SHOWN BELOW.
PLACE FLAT WASHERS AND NUTS ON EACH OF THE PROTRUDING CARRIAGE BOLTS AND TIGHTEN
TO SECURE BLOCKING A AND BLOCKING B IN PLACE.
DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 6 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2910-01-696-8274 02/23/2023
20.
L. FABRICATE THE BAG BLANK AS SHOWN BELOW.
BAG BLANK LAYOUT
M. PLACE GASKETS ON EACH OF THE FOUR CARRIAGE BOLTS PROTRUDING FROM THE CENTER HOLES
OF BLOCKING A AND BLOCKING B FROM STEP G.
N. PLACE THE BAG BLANK INTO THE CONTAINER ALIGNING THE HOLES WITH THE PROTRUDING
CARRIAGE BOLT ENDS FROM STEP G.
O. PLACE GASKETS ON THE FOUR PROTRDING CARRIAGE BOLTS ENDS.
P. PLACE CUSHIONING (SIZE: 10 X 5 X 1/4) ON TOP OF THE BAG MATERIAL BETWEEN THE PROTRUDING
CARRIAGE BOLT ENDS.
Q. PLACE THE WRAP INTO THE CONTAINER. PUSH THE WRAP DOWN OVER THE PROTRUDING
CARRIAGE BOLT ENDS SO THEY PUNCTURE THROUGH THE WRAP MATERIAL.
R. PLACE THE FUEL PUMP INTO THE CONTAINER ON TOP OF THE WRAP MATERIAL. ALIGN THE
PROTRUDING CARRIAGE BOLT ENDS WITH THE FOUR HOLES IN THE BASE OF THE FUEL PUMP.
S. PLACE A FLAT WASHER AND NUT ON EACH OF THE PRTRUDING CARRIAGE BOLT ENDS AND TIGHTEN
TO SECURE THE FUEL PUMP IN PLACE AND SEAL THE GASKETS WITH THE BAG.
T. BRING THE WRAP MATERIAL UP AROUND THE FUEL PUMP AND SECURE WITH TAPE.
DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 6 Pages
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.
KT414350 (02978) FUEL PUMP 19207 AK16968274
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2910-01-696-8274 02/23/2023
21.
U. DRAPE THE CUSHIONING (SIZE: 30 X 30 X 1/4) INTO THE CONTAINER OVER THE WRAPPED FUEL
PUMP. TUCK EACH SIDE OF THE CUSHIONING DOWN AROUND THE FUEL PUMP TO PROTECT THE
BAG FROM ANY SHARP CORNERS. SECURE WITH TAPE.
V. CAREFULLY PULL THE BAG MATERIAL UP AROUND AND OVER THE FUEL PUMP AND CLOSE THE
BAGS BY HEAT SEALING.
W. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.
DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 6 Pages
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