Manifold Assembly - SPI AK99810450.pdf

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MANIFOLD ASSEMBLY
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SPRDL1-25-Q-0174
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This document is a DD Form 2169 Special Packaging Instruction for a Toe Plate, Manifold Assembly (Part Number PE24219, CAGE 19207, National Stock Number 4730-99-981-0450). The form provides detailed specifications for packaging, preservation, and shipping of the assembly, including precise instructions for cleaning, drying, wrapping, cushioning, and container requirements. Key packaging details include using operational fluid for preservation, sealing openings with appropriate caps/plugs, wrapping the item in grease paper, and utilizing specific corrugated cushioning materials (ASTM-D4727) with multiple size variations. The packaging can be accomplished in two levels (Level A using wood-cleated panelboard or nailed wood boxes, and Level B using weather-resistant fiberboard boxes), with specific guidelines for container closure, sealing, and reinforcement. The form is dated 15 July 2025 with Revision A and provides a detailed diagram showing the exact cushioning placement and quantity for each cushioning piece.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

-AI

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

PE24219 (K0824) TOE PLATE, MANIFOLD ASSEMBLY 19207 AK99810450

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4730-99-981-0450

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

NONE 11.3 0.136 7.9 X 6.2 X 4.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, METHOD 20

13. CLEANING 1-B A/R PRESERVATIVE: OPERATIONAL FLUID

MIL-STD-2073-1 2-C A/R CAPS/PLUGS: NAS-847

14. DRYING 3-D 1 WRAP: MIL-PRF-121, TY II, SIZE: 12 X 20

MIL-STD-2073-1 4-E 48 CUSHIONING: ASTM-D4727, TY CF, CL WR,

15. PACKING

GR W5c, VR SW

5-F 1 CONTAINER: ASTM-D5118, TY CF, ST RSC, CL WR,

a. LEVEL A GR W5c, VR SW, SIZE: 7-1/2 X 5-3/4 X 4

MIL-STD-2073-1 & NOTE G

b. LEVEL B

MIL-STD-2073-1 & NOTE G

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. FILL WITH OPERATIONAL FLUID.

C. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

D. WRAP ITEM IN GREASE PAPER SECURE WITH TAPE ASTM-D6123.

E. SEE PAGE 2 SIZES AND ORIENTATION

F. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

G. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D

6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT,

CONFORMING TO ASTM-D 5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2,

CONFORMING TO ASTM-D 5168. CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D 1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS,

EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -AI OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

PE24219 (K0824) TOE PLATE, MANIFOLD ASSEMBLY 19207 AK99810450

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4730-99-981-0450

17. NOTES/DRAWING

CORRUGATED CUSHIONING

ITEM SIZE QTY REFERENCE

A 7-1/2 X 5-3/4 2 ASTM-D4727, TY CF, CL WR, GR W5c, VR SW

B 7-1/2 X 3-1/2 6 ASTM-D4727, TY CF, CL WR, GR W5c, VR SW

C 3-3/4 X 3-1/2 16 ASTM-D4727, TY CF, CL WR, GR W5c, VR SW

D 1-1/2 X 3-1/2 8 ASTM-D4727, TY CF, CL WR, GR W5c, VR SW

F 3-3/4 X 4-1/4 16 ASTM-D4727, TY CF, CL WR, GR W5c, VR SW

2PCS ITEM A

ON BOTTOM

OF CARTON

16PCS ITEM F

4PCS ITEM C

4PCS ITEM B

4PCS

ITEM C

8PCS

ITEM C

8PCS ITEM D

2PCS ITEM B

FOR CLARITY ITEM IS SHOWN

WITHOUT WRAP

CORRUGATED CUSHIONING CAN BE

ASSEMBLED USING GLUE OR TAPE

ASTM-D6123

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