SPI P6001-000076revA.pdf

SPECIAL PACKAGING INSTRUCTION (SPI)

DOD SPI INDEX NUMBER

NOMENCLATURE

SPI NUMBER

QUPUI

EA 1

P6001---000076

DRAWING/PART NO.

UNIT PACK AND MILITARY PRESERVATION REQUIREMENTS

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490

ITEM WEIGHT---

APPROVAL REVISION DATE

3.0 lbs.

18 May 2015PAGE NUMBER NUMBEROF PAGES

431---FLIR ---

DISTRIBUTION STATEMENT A: Approved for public release. Distribution is Unlimited.

RKW

STEPS SPECIFICATION STYLE TYPE GRADE CLASS SIZE AND REMARKS (INCHES)

UNIT PACK LOGISTICS DATA (Approximate unit pack weight and size)

WEIGHT (POUNDS) CUBE (CUBIC FEET)

INTERMEDIATE PACKAGING

MARKING

REMARKS

(D)1 I or II As RequiredTape (D)2 I C 2 11 1/2 x 11 1/2 x 2 (2 Required)Cushioning Material (D)3

TSC CF 200 DContainer (Box) (D)4 12 x 12 x 4 Closure (D)5 Method B, Tape Type V, 3 in.

(D)7 (E)8 (E)9

QUALITY PERFORMANCE & TESTING REQUIREMENTS

PPP---C---795

ASTM D5486

MIL---PRF---26514

ASTM D5118

ASTM D1974

MIL---PRF---26514

ASTM D5118

IAWMIL---STD---2073---1

As specified hereon.

IAWMIL---STD---129

As specified hereon.

IAWMIL---STD---2073---1

As specified hereon.

Container (Bag) (D)6 MIL---DTL---117

SEE NOTE (G)

6.25 lbs.

X ( )

( )X

( )X ( )X

Supplemental Closure (E)10 ASTM D1974 Method 2B6 or 2B7

X

1.460 cu.ft.

SIZE (EXTERIOR INCHES)

15.5 x 15.5 x 10.5

UNIT PACKMATERIALS

Clean and dry in accordance with (IAW) MIL---STD---2073---1 using any applicable method that is not injurious to the item.

Cushioning Material

Methods of Preservation (MOP) --- 32

Closure Supplemental Cushioning Supplemental Container (Box)

1 16 x 14 1/2 x 3/16 thk.

2 III B 20 x 24 Heat Seal

I C 2 14 1/2 x 14 1/2 x 2 (2 Required) RSC CF V3c WR 15 x 15 x 10

LEVEL OF PACK (EXTERIOR PACKAGING):

IAWMIL---STD---2073---1 & Contract As specified hereon.( ) SEE NOTE (C)X

( )X

SEE NOTE (E)

The current revision to each of the specifications, standards, and drawings listed on this SPI in effect on the date of invitation for bid constitute a mandatory part of this Instruction. Unless otherwise specified, materials will be minimum size IAWMIL---STD---2073---1 or material specifications. Tolerances shall be IAWmaterial specifications.

Clean and dry in accordance with (IAW) MIL---STD---2073---1 using any applicable method that is not injurious to the item.

(A) --- This SPI is not applicable for Interplant shipments. Packaging andmarking for interplant shipments are for supplies and materials that do not directly enter the military supply system. Typical interplant shipments are shipments from a vendor to a subcontractor or a prime contractor, or between contractors and subcontractors, or from a vendor or contractor to a military arsenal, plant, or other activity for evaluation, immediate use, or further processing as specified in the applicable contract.

NOTE: The Detector, Radionuclide, IDF---UW---NGH OEM part number is 103070. The corresponding CCDC CBC part number is 6001---000076. The Detector, Radionuclide, IDF---UW---NGH shall be IAW Instructions and Sketches/Notes on this SPI.

ITEM SIZE ---

ITEM SI

624---0253---003 A 5 Sep 2019

Original Preparer:

RFR

Revised by:

10 x 3.7 x 3.2

ITEM SIZE ---

ITEM CODE ---

ITEM DATA

Carney, T/FLIR Logistics Regina Ryan inches

(APPROX)

Date: 12 Aug 2019

ITEM CODE ---

Date: 29 Sep 2014

CCDC CBC

81361

NOMENCLATURE

SPI NUMBER

P6001---000076

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490

(B) --- This Detector, Radionuclide, IDF---UW---NGH is the End Item. The End Item contained in OEM packaging, consisting of theEnd Item inside a cushionedmoldedplasticmulti---applicationcontainer, will be heat sealed in a waterproof bag as the Unit Pack. If the OEM packaging is not available, the End Item inside a cushioned container that is heat sealed in a waterproof bag is the Unit Package.

(C) --- LEVEL OF PACK: See Unit Pack Assembly in Note (D). Packing shall be Level B.

Level B. One End item/unit pack, packaged IAWUnit Pack Assembly Sketches 1 and 2 shall serve as the Level B shipping configuration shown below.

(D) UNIT PACK ASSEMBLY:

1. If the end item is packed inOEMpackaging that equals or exceeds the level of protection required by the method of preservation (typically the end item inside a cushioned, molded plastic multi---application container) go to (D)5 and continue packaging IAW SPI. If OEM packaging does not exist or fails to achieve the method of preservation level, go to (D)2 and continue packaging.

2. Wrap specified cushioningmaterial (Step 1) overDetector,Radionuclide, IDF---UW---NGH and secure with specified tape (Step 2) as needed.

3. Place one piece of specified cushioningmaterial (Step 3) in bottomof specified container (Step 4).

Place wrapped Detector, Radionuclide, IDF---UW---NGH on cushioning material (Step 3). Add second piece of cushioning (Step 3) on top of wrappedDetector, Radionuclide, IDF---UW---NGH.

4. Fold and tuck to close container (Step 4). Secure container (Step 4) closure using specified tape (Step 2).

5. Place one piece of specified cushioningmaterial (Step 3) in bottomof specified container (Step 4).

Place wrapped Detector, Radionuclide, IDF---UW---NGH on cushioning material (Step 3). Add second piece of cushioning (Step 3) on top of wrapped Detector, Radionuclide, IDF---UW---NGH and close (Step 5) container (Step 4).

NOTE: Blunt or cushion box corners to prevent rupture of bag. If staples are used in the manufacturer’s box joints, a piece of tape (Step 2) should be placed over the staples to preclude tearing the bag.

6. Insert container (Step 4 orOEM)housing boxedDetector, Radionuclide, IDF---UW---NGH into specified bag (Step 6).Bagmaterial shall conformtoA---A---3174as specified inMIL---DTL---117and have a minimum thickness of 6 mil.

7. Closure (Step 7): Closure by heat sealing shall be accomplished inaccordancewith the barrierbag or barrier material supplier’s recommendations for dwell, pressure and temperature. The volume of trapped air within the bag shall be kept to aminimum by compressing the bag around the contents, or

SPI NUMBER

P6001---000076

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490 carefully drawing a vacuum inside the bag, prior to final heat sealing. Caution shall be taken to prevent damage to the item or rupture of bag.

(E) --- Intermediate Pack: The Detector, Radionuclide, IDF---UW---NGH inside a heat sealed bag enclosing the containerwill be transported in a supplemental container by itself and/orwith other like components for the most economical means of shipping. Package with the appropriate amount of cushioning material to ensure a tight pack.

NOTE: IfOEMpackaging not use, place one piece of the specified supplemental cushioning (Step 8) on bottom of specified supplemental container (Step 9). Place boxed and bagged Detector, Radionuclide, IDF---UW---NGH into specified container (Step 9). Place second piece of specified supplemental cushioning (Step 8) on top of boxed and bagged Detector, Radionuclide, IDF---UW---NGH and close container (Step 10). See Unit Pack Sketch 2 below.

Step 3

Step 4 Step 5

NOTE: Drawing not to scale.

Unit Pack Sketch 1

Detector, Radionuclide, IDF‐UW‐NGH

SPI NUMBER

P6001---000076

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490

Unit/Supplemental Pack Sketch 2

NOTE: Drawing not to scale.

Step 8

Step 8

Step 10

Step 9

Step 7 Step 7

Step 6

Step 6

Step 4

SPI NUMBER

P6001---000076

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490

(F) --- Palletization andUnitization. The shipping container, whennot requiring skids, shall beplacedon the pallet IAWMIL---STD---147 and ANSI MH1 when:

---Shipments of identical items packed in shipping container(s) exceed the total of 50 cubic feet per destination and do not exceed the size or weight limitations for palletized loads.

---The total number of containers, not having identical items going to the samedestination, weighs250 pounds or greater (excluding pallet), or has a volume of 20 cubic feet or greater and does not exceed the size or weight limitations for palletized loads.

(G) --- PACKAGING QUALITY ASSURANCE PROVISIONS

This section outlines the requirements for conducting appropriate quality conformance inspections, examinations, tests and acceptance for packaging and shall be required as specified in the contract.

1. Classification of inspections. The inspection requirements for the packaged item described herein are conducted during First Article Testing (FAT) and Production Lot Testing (Conformance).

2. First Article Testing. The first article inspection and approval (if FAT is required by the contract) consists of the contractor inspectionof items prior to regular production.Note: If required, packaging inspections shall be part of the FAT and be included as part of the FAT Report submittal to the Government (see paragraph 2.d). The first article testing shall be conducted as follows:

a. Sampling. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags.

Packaged samples shall be producedusing the samemethods,materials andequipment aswill beused during regular production.

b. Visual Examination and Tests. Shall be as specified in MIL---STD---2073---1, Appendix G, and:

(1). Packaged samples shall be examined IAW the preservation examinations to determine compliance IAW Table G---I of MIL---STD---2073---1.

(2). Leakage and heat seal seam tests are required for sealed containers as specified in Table G---II of MIL---STD---2073---1. Note: Method of Preservation 10 does NOT require tests.

(3). Compliant wood requirements shall be IAW the contract. Examination shall include review and acceptance of wood packaging material, containers, pallets and dunnage.

(4). The level of pack shall be as specified in the contract. The exterior shipping configuration shall include examination to verify compliance with MIL---STD---2073---1 guidelines for intermediate and shipping containers for the level of pack specified.

(5). Packaged samples shall be marked IAWMIL---STD---129.

SPI NUMBER

P6001---000076

PAGE NUMBER

DRAWING/PART NO.

NATIONAL STOCK NUMBER

AP16282490

6001---000076/103070DETECTOR, RADIONUCLIDE, IDF---UW---NGH

6665---01---628---2490

c. Certificate of Compliance. Certification shall be required for ALL packaging materials, containers, including level of pack, and palletization materials specified in this SPI. Format shall be IAW the contract and shall include, at a minimum, the contractor’s name, address, phone number, contract number, item name, part number and/or national stock number, a statement specifying with what it complies (i.e. material, size, specification, standard), dated, printed name and title of certifying official, and shall be signed.

d. Packaging Inspections in the FATReport: The packaging inspection results anddocuments shall be included in and as part of the FAT Report submittal. As a minimum, it shall include the following information:

(1) Test data (leakage and heat seal seam tests), if required (see 2.b.(2))

(2) Certificate of compliance sheets (see 2.c) including intermediate and/or shipping containers (level of packs) and palletization materials even it may not be used as part of the packaging FAT.

(3) Preservation/packaging inspection provisions

(4) Photographs of the unit pack(s) including opened package with the item packed inside

(5) Photographs of markings/labels for each packaging configuration

(6) Photographs of the packing configuration including box seal certification, if applicable

e. Acceptance criteria. Samples that fail to comply with any of the applicable requirements shall be rejected.

3. Production Lot Testing (Conformance).

a. Sampling. Sampling size shall be IAW the Attributes Sampling Plan Table of MIL---STD---1916 for visual examination. Verification Level I shall be used. If required, three samples from the sampling size shall be selected for destructive testing (leakage and heat seal seam tests). Existing sampling plans in item specifications or quality assurance provisions shall take precedence.

b. Visual Examinations and Tests. Shall be conducted IAW 2.b above. If applicable, destructive testing will be conducted after visual examination.

c. Certificate ofCompliance. Shall be preparedIAW2.c above unless the contractor submits a letter of conformance stating that the packaging materials are the same as those that passed the FAT.