SPI_061.pdf

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 19.8 1.771 26.5 X 17.5 X 6.6

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1D AND NOTE A SEE NOTES.

13. CLEANING

MIL-STD-2073-1D

14. DRYING

MIL-STD-2073-1D

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE L

b. LEVEL B

MIL-STD-2073-1D AND NOTE L

16. MARKING

MIL-STD-129 AND NOTES B & C

17. NOTES / DRAWING

A. THIS KIT, AS SHOWN ON REVISION B OF DRAWING 5705515, CONSISTS OF THE FOLLOWING PARTS

CONSOLIDATED INTO 14 SEGREGATED PACKAGES.

SEGREGATED METHOD OF

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY. PRESERVATION

1 M83248/1-154 81349 O-RING 1 41

2 M83248/1-148 81349 O-RING 1 41

3 M83248/1-132 81349 O-RING 1 41

4 M83248/1-904 81349 O-RING 1 41

5 M83248/1-906 81349 O-RING 3 41

6 M83248/1-908 81349 O-RING 1 41

7 12387152-3L 19207 SCREW 2 31

8 12387152-8L 19207 SCREW 1 31

9 12387152-5L 19207 SCREW 2 31

10 12387152-6L 19207 SCREW 6 31

11 MS24665-308 96906 PIN, COTTER 2 10

12 B1821BH025C050L 80204 SCREW 1 31

13 B1821BH025C075L 80204 SCREW 3 31

14 12336771 19207 AIR COOLER UNIT 1 32

B. MARKING, SEGREGATED PACKAGE.

MARK EACH SEGREGATED PACKAGE TOGETHER WITH THE SEGREGATED PACKAGE NUMBER.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6 Pages

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

C. MARKING.

MARK UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST IDENTIFY THE ITEMS

WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE NUMBER.

D PREPARE THE FOLLOWING PARTS AS DESCRIBED BELOW:

SEGREGATED

PART NUMBER NOMENCLATURE STIFFENERS BAG QTY. PACKAGE

M83248/1-154 O-RING 1A 2A 1 1

M83248/1-148 O-RING 1B (2 REQ.) 2B 1 2

M83248/1-132 O-RING 1B (2 REQ.) 2B 1 3

M83248/1-904 O-RING 2C 1 4

M83248/1-906 O-RING 2C 3 5

M83248/1-908 O-RING 2C 1 6

1. DUST TOTAL QUANTITY OF PARTS WITH TALC, ITEM 3. IF THERE IS ONLY ONE O-RING IN THE

SEGREGATED PACKAGE, THIS STEP MAY BE ELIMINATED.

2. PLACE THE APPROPRIATE ITEMS BETWEEN SPECIFIED STIFFENERS AND SECURE WITH TAPE IN A

SUCH A MANNER THAT THE TAPE DOES NOT TOUCH OR EXCERT PRESSURE THAT WOULD SUBJECT

THE PART TO SET OR DISTORTION.

3. PLACE THE TOTAL QUANTITY OF EACH ITEM INTO THE SPECIFIED BAG AND CLOSE BY HEAT

SEALING TO FORM A METHOD 41 PACKAGE.

E. PREPARE THE FOLLOWING PARTS AS DESCRIBED BELOW:

SEGREGATED

PART NUMBER NOMENCLATURE QTY. BAG PACKAGE

12387152-3L SCREW 2 4A 7

12387152-8L SCREW 1 4A 8

12387152-5L SCREW 2 4A 9

12387152-6L SCREW 6 4B 10

MS24665-308 PIN, COTTER 2 4A 11

B1821BH025C050L SCREW 1 4A 12

B1821BH025C075L SCREW 3 4A 13

PLACE THE TOTAL QUANTITY OF EACH PART INTO THE SPECIFIED BAG AND CLOSE BY HEAT SEALING, STAPLING, OR TAPING.

F. 12336771, AIR COOLER UNIT, SEGREGATED PACKAGE 14, QUANTITY 1.

1. COVER OPENINGS WITH CAPS, ITEM 5. IF PART IS RECEIVED WITH CAPS, THIS STEP MY BE

ELIMINATED.

2. WRAP PART WITH WRAP, ITEM 6, AND SECURE WITH TAPE.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6 Pages

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

G. PLACE SEGREGATED PACKAGE 14 INSIDE ROLL-UP, ITEM 7, AND SECURE WITH TAPE AS ILLUSTRATED

ON PAGE 5.

H. PLACE SEGREGATED PACKAGES 1 THRU 13 INTO BAG, ITEM 4C, AND CLOSE BAG BY HEAT SEALING, TAPING, OR STAPLING. PLACE THIS BAG INSIDE THE VACANT AREA IN ROLL-UP AS ILLUSTRATED ON

PAGE 5.

I. PLACE CONSOLIDATED ITEMS FROM NOTES G AND H INTO CONTAINER, ITEM 8. CLOSE CONTAINER IN

ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

J. PLACE PREPARED CONTAINER FROM NOTE I INTO BAG, ITEM 4D. CLOSE BAG BY HEAT SEALING.

K. PLACE PREPARED CONTAINER FROM NOTE J INTO CONTAINER, ITEM 9. CLOSE CONTAINER IN

ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

L. LEVEL A: PACKING SHALL BE ACCOMPLISHED USING A CLEATED PLYWOOD BOX, CONFORMING TO

ASTM-D6251, TYPE III, CLASS 1.

LEVEL B: THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL B SHIPPING CONTAINER WHEN SEALED AND

REINFORCED IN ACCORDANCE WITH ASTM-D1974, METHOD 2C OR 2D.

FOR BOTH LEVEL A AND LEVEL B, WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME

DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED.

MIL-HDBK-774 MAY BE USED FOR GUIDANCE.

M. INSPECT THE PRESERVATION (SEE NOTE A), THE SEGREGATED PACKAGES, CONSOLIDATION PACKS, UNIT PACK AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND THE APPLICABLE CONTAINER

SPECIFICATION.

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6 Pages

7 SCORE

SLIT SCORE

REVERSE SLIT SCORE

8-1/4

25-1/4

40-3/4

16-5/8

81-1/2

91-3/8

99-3/4

109-1/4

4-7/8 5-1/2 6-3/4 8-7/8

A

CUT

A

B

B

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6 Pages

P/N:12336771

PLACE PARTS FROM

BOTH FLAPS SHOULD

FOLD UP TO BE VERTICAL

NOTE H HERE

TAPE FROM NOTE G

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6 Pages

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

5705515 (19207) PARTS KIT, AIR CONDI 19207 AK13816907

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4130-01-381-6907 11-21-2006 B

BILL OF MATERIALS

ITEM

NUMBER DESCRIPTION SIZE SPECIFICATION DATA QTY.

1 STIFFENERS A-A-1507, THICKNESS: 0.040 INCH.

1A 4-1/2 X 4-1/2 2 1B 3-1/2 X 3-1/2 4

2 BAG MIL-DTL-117, TYPE I, CLASS E, STYLE

1.

2A 6 X 6 1 2B 5 X 5 2 2C 2-1/2 X 3 3

3 TALC A-A-59303, TYPE T1. A/R

4 BAG MIL-DTL-117, TYPE III, CLASS B, STYLE

2.

4A 2-1/2 X 3 6 4B 3 X 5 1 4C 10 X 10 1 4D 24 X 35 1

5 CAP NAS847 OR EQUIVALENT. 2

6 WRAP 44 X 36 MIL-DTL-17667, TYPE II. 1

7 ROLLUP SEE PAGE 4 ASTM-D4727, TYPE CF, CLASS D,

VARIETY DW, GRADE 350.

8 CONTAINER 25-1/2 X 5-5/8 X 15-3/4 ASTM-D5118, TYPE CF, CLASS D,

STYLE RSC, VARIETY SW, GRADE 275.

9 CONTAINER 26-1/8 X 6-1/4 X 16-3/4 ASTM-D5118, TYPE CF, CLASS WR,

STYLE RSC, VARIETY SW,

GRADE W5c.