SPI 12364530 (19207) MAIN WINCH ASSEMBLY.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12364530 (19207) MAIN WINCH ASSEMBLY 19207 AK14343231

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

3950-01-434-3231

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 3,960.0 82.294 53.8 X 59.0 X 44.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D,METHOD(SEE NOTES)

13. CLEANING SEE NOTES FOR PACKAGING DETAILS

MIL-STD-2073 & NOTE B

14. DRYING

MIL-STD-2073 & NOTE B

15. PACKING

a. LEVEL A

MIL-STD-2073 & NOTE K

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTES J AND L

17. NOTES/DRAWING

A. THE UNIT PACK SHALL PROVIDE PHYSICAL AND MECHANICAL PROTECTION TOGETHER WITH PRESERVATION

AS SPECIFIED BELOW.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. MAIN WINCH ASSEMBLY, P/N , CONSISTS OF THE FOLLOWING ITEMS, SEGREGATED AS SHOWN BELOW. EACH SEGREGATED PACK WILL BE PREPARED IN ACCORDANCE WITH THE CRITERIA FOR THE APPLICABLE METHOD AND THEN CONSOLIDATED IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

SEGREGATED

QUANTITY DESCRIPTION PART NUMBER PACK NUMBER

1 WEDGE 8F3907

2 BOLT R11173D448

MAIN WINCH ASSY. 12364530

D. PREPARE ONE WEDGE, P/N 8F3907, IN ACCORDANCE WITH THE STEPS BELOW.

1. PRESERVATIVE: MIL-PRF-21260, GR 10. APPLY PRESERVATIVE TO ALL BARE METAL SURFACES.

2. WRAP: MIL-PRF-121, TY II, SIZE: 10 X 12. APPLY A SINGLE WRAP. SECURE WITH TAPE.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 12. CLOSURE SHALL BE BY STAPLING, TAPING OR HEAT

SEALING.

4. IDENTIFICATION: IDENTIFY THE BAG AS SEGREGATED PACK NUMBER “1”.

5. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 20.

E. PREPARE TWO BOLTS, P/N R11173D448, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 6. CLOSURE SHALL BE BY STAPLING, TAPING, OR HEAT

SEALING.

2. IDENTIFICATION: IDENTIFY THE BAG AS SEGREGATED PACK NUMBER “2”.

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10

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CAGE CODE

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3-19-2012

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12364530 (19207) MAIN WINCH ASSEMBLY 19207 AK14343231

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

3950-01-434-3231

17. F. PREPARE ONE WINCH ASSEMBLY, P/N.. ̀ , IN ACCORDANCE WITH THE STEPS BELOW AND PAGE 5.

1. PRESERVATIVE: MIL-PRF-10924. APPLY PRESERVATIVE TO ALL SURFACES OF THE DIAMOND SCREW AND FOLLOWER. ALSO, APPLY PRESERVATIVE TO ALL SURFACES OF THE CHAIN, SPROCKETS AND ALL

OTHER BARE METAL SURFACES.

2. HYDRAULIC FLUID: MIL-PRF-46170. ENSURE THAT THE INTERIOR OF THE HYDRAULIC MOTOR IS

PRESERVED WITH HYDRAULIC/PRESERVATIVE FLUID IN ACCORDANCE WITH DRAWING 12366551

( 06085).

3. LUBRICANT: MIL-PRF-2105. ENSURE THAT THE WINCH GEARCASE IS FILLED TO OPERATIONAL LEVEL WITH LUBRICANT. THE GRADE OF LUBRICANT SHALL BE IN ACCORDANCE WITH DRAWING 12366551 (06085).

4. WRAP: MIL-PRF-121, TY I. APPLY ONE PIECE OF WRAP, SIZE: 26 X 12, TO THE DIAMOND

SCREW AND FOLLOWER. APPLY A SECOND PIECE OF WRAP, SIZE: 18 X 9, TO THE CHAIN AND

SPROCKETS. SECURE BOTH WRAPS WITH TAPE ASTM D 5486, TY IV. SEE PAGE 5.

5. CAPS/PLUGS: NAS 847. SEAL ALL OPENINGS TO THE INTERIOR OF THE HYDRAULIC MOTOR WITH

CAPS/PLUGS OF THE APPROPRIATE SIZE.

6. ITEM PREPARATION: SECURE THE TOP ROLLER ASSEMBLY DOWN ONTO THE FRAME USING CABLE TIES

OR SIMILAR (SEE PAGE 5). TAPE SHALL NOT BE USED TO SECURE THE ROLLER ASSEMBLY.

7. IDENTIFICATION: IDENTIFY THE ITEM AS SEGREGATED PACK NUMBER “3”.

8. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 20.

G. CONSOLIDATE THE ITEMS FROM NOTES D AND E, TOGETHER, IN ACCORDANCE WITH THE STEPS

BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 10. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE BAG AS CONTAINING SEGREGATED PACK NUMBERS “1 AND 2”.

3. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

H. CONSOLIDATE THE ITEMS FROM NOTES F AND G, TOGETHER, IN ACCORDANCE WITH THE STEPS

BELOW AND PAGES 3 THROUGH 5.

1. ITEM PREPARATION: SECURE THE PACK FROM NOTE WITHIN THE ENVELOPE OF THE WINCH ASSY TO

PREVENT MOVEMENT AND INTERFERENCE.

2. BARRIER MATERIAL: MIL-PRF-121, TY II,. APPLY BARRIER MATERIAL BETWEEN ALL SECTIONS OF THE MAIN WINCH ASSEMBLY THAT COME IN DIRECT CONTACT WITH THE BLOCKING/BRACING.

3. BLOCKING/BRACING: MIL-STD-1186. SEE PAGES 3 THROUGH 5 FOR BLOCKING AND MOUNTING.

4. CONTAINER: , TY II, CL 2, ST A SIZE: 45-3/4 X 56-1/2 X 36. THE CONTAINER BASE IS

CONSTRUCTED AS SHOWN ON PAGES 4 AND 5. THE CONTAINER SHELL IS CONSTRUCTED IN

ACCORDANCE WITH

5. INSPECTION: INSPECT THE UNIT PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

J. SPECIAL MARKING SHALL BE APPLIED AS FOLLOWS:

1. MAIN WINCH ASSEMBLY SERIAL NUMBER SHALL BE STENCILED ON THE CONTAINER IN ACCORDANCE

WITH MIL-STD-129.

2. IN ADDITION TO MIL-STD-129 AND MARKINGS, THE UNIT PACK SHALL BE MARKED ON THE TOP AND ONE SIDE WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER AND BLOCKING, DO NOT DESTROY". IN ADDITION, THE TOP AND SIDES SHALL BE MARKED "REMOVE LAG BOLTS TO

OPEN CONTAINER"AND “LIFT BY BASE ONLY” USING 1/2 INCH HIGH BLACK LETTERS.

K. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

L. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR SEGREGATED

PACK NUMBER.

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ASTM D7478

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ASTM D7478.

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ASTM D7478

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12364530 (19207) MAIN WINCH ASSEMBLY 19207 AK14343231

18.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 5 Pages

G james.g.osborn

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12364530 (19207) MAIN WINCH ASSEMBLY 19207 AK14343231

19.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 5 Pages

G james.g.osborn

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12364530 (19207) MAIN WINCH ASSEMBLY 19207 AK14343231

20.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 5 Pages

G james.g.osborn