EH81L072EH-10951304_SPI-AK01507405.pdf

PDF 360 KB Posted Apr 17, 2019

Attached to: CYLINDER HEAD, DIESEL
Solicitation number: SPRDL118R0607
Issued by: Defense Logistics Agency Land and Maritime

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Written by GovTribe AI · Dec 30, 2023

This special packaging instruction provides specifications for packaging a cylinder head, diesel. It details the preferred and alternate methods for preparing, cleaning, preserving, and packing the part into various containers for shipment. Specific requirements include applying a preservative to unpainted metal surfaces, wrapping the part and securing it to a plywood base using bolts and nuts, and placing it within a cardboard container along with sleeves and pads for protection. Additional containers and bags are then used to pack the unit for different preservation levels and shipment sizes. Tolerances and materials for each component are specified, along with preparation, cleaning, and packing steps.

The related federal contract opportunity notice announces an upcoming solicitation for cylinder heads, diesel. The Defense Logistics Agency Land and Maritime will seek offers for the item, with a proposal due date of around May 8, 2019. The solicitation will be posted to www.FBO.gov and may utilize a reverse auction for pricing. The contract will have a minimum of 567 units and maximum of 18,711 units over five years. This represents an indefinite delivery, indefinite quantity contract opportunity for the listed national stock numbered part.

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Special Packaging Instruction - AK01507405

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Other files

File	Type	Posted
SPRDL118R0607-0005.pdf	PDF	Mar 16, 2020
SPRDL118R0607-0003.pdf	PDF	Jul 11, 2019
SPRDL118R0607-0002.pdf	PDF	Jun 14, 2019
SPRDL118R0607-0001.pdf	PDF	Apr 23, 2019
SPRDL118R0607.pdf	PDF	Apr 17, 2019

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SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2815-00-150-7405 06-16-03 F

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 93.5 4.251 25.1 X 24.8 X 11.8

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 42 SEE NOTES

13. CLEANING

MIL-STD-2073-1D, CODE 1 AND NOTE C

14. DRYING

MIL-STD-2073-1D

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTES B AND P

b. LEVEL B

MIL-STD-2073-1D AND NOTES B AND P

16. MARKING

MIL-STD-129

17. NOTES / DRAWING

A. REFER TO THE BILL OF MATERIALS FOR CIRCLED NUMBERS AND REFERENCED ITEM NUMBERS ON THE

ACCOMPANYING PAGES.

B. NOTES E THROUGH J DESCRIBE THE PREFERRED AND TESTED UNIT PACKAGING FOR THIS ITEM. THE PACKAGING DESCRIBED IN NOTES K THROUGH O IS AN ALTERNATE METHOD. NOTES C AND D APPLY TO

BOTH METHODS. WHEN THE ALTERNATE METHOD IS USED, LEVEL A AND B PACKING SHALL BE

ACCOMPLISHED USING A CLEATED PLYWOOD BOX, OVERSEAS TYPE, CONFORMING TO PPP-B-601 OR

NAILED WOOD BOX CONFORMING TO CLASS 2 OF PPP-B-621. SKIDS ARE REQUIRED

C. MINERAL SPIRIT SOLVENT CLEANING, ITEM 1, FOLLOWED BY FINGERPRINT REMOVER, ITEM 2, IN

ACCORDANCE WITH MIL-STD-2073-1C.

D. APPLY PRESERVATIVE, ITEM 3, TO UNPAINTED, UNPLATED, FERROUS SURFACES.

E. CENTER WRAP, ITEM 4, OVER BASE, ITEM 5, THEN INSERT PART INTO BASE WITH WRAP. PLACE PART WITH THE BASE ASSEMBLY ON ITS SIDE FOR EASE OF LOCATING MOUNTING HOLES. SECURE PART TO

BASE USING HARDWARE AS ILLUSTRATED ON PAGE 4.

F. WITH THE CYLINDER HEAD MOUNTED TO THE BASE ASSEMBLY, ITEM 5, FINISH WRAPPING THE PART, AND SECURE APPROPRIATELY WITH TAPE.

G. PLACE THE LARGER SLEEVE, ITEM 6B, INTO THE CONTAINER, ITEM 8.

H. POSITION CONTAINER ON ITS SIDE AND SLIDE THE PREPARED ITEM FROM NOTE E INTO THE

CONTAINER.

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 8 Pages

I. INSERT THE SMALLER SLEEVE, ITEM 6, INTO THE CONTAINER, ITEM 8, AND CLOSE CONTAINER IN

ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2815-00-150-7405 06-16-03 F

J. PLACE CONTAINER INTO BAG, ITEM 7, AND HEAT SEAL. PLACE BAGGED ITEM INTO CONTAINER, ITEM 9.

CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

K. FOR THE ALTERNATE UNIT PACK PLACE CONTAINER, ITEM 14, INTO BAG, ITEM 15. PLACE BAGGED

CONTAINER INTO CONTAINER, ITEM 18.

L. PLACE PAD, ITEM 16A, INTO BOTTOM OF CONTAINER, ITEM 14. PLACE ONE SHEET OF GREASEPROOF

PAPER, ITEM 17, ONTO PAD IN BOTTOM OF CONTAINER.

M. PLACE PREPARED CYLINDER HEAD, BARREL END DOWN, INTO CONTAINER, FITTING IT SECURELY INTO

PAD, ITEM 16A.

N. PLACE ONE PIECE OF GREASEPROOF PAPER, ITEM 16, OVER THE TOP OF THE CYLINDER HEAD. PLACE PAD, ITEM 16B, ON TOP OF CYLINDER HEAD AND PRESS FIRMLY INTO PLACE. CLOSE CONTAINER, ITEM

14, IN ACCORDANCE WITH ASTM-D1974 METHOD 2B6.

O. CLOSE BAG BY HEAT SEALING. CLOSE CONTAINER, ITEM 18, IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

P. LEVEL A: PACKING SHALL BE ACCOMPLISHED USING A CLEATED PLYWOOD BOX, CONFORMING TO

ASTM-D6251, TYPE III, CLASS 1.

LEVEL B: THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL B SHIPPING CONTAINER WHEN SEALED AND

REINFORCED IN ACCORDANCE WITH ASTM-D1974, METHOD 2C OR 2D.

FOR BOTH LEVEL A AND LEVEL B, WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME

DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED.

MIL-HDBK-774 MAY BE USED FOR GUIDANCE.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 8 Pages

SCORE FLUTE DIRECTION

9-5/8 32-3/8

42-1/4

65-1/2

SMALL SLEEVE, FOLD AT SCORES, AND SECURE WITH TAPE6A

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2815-00-150-7405 06-16-03 F

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 8 Pages

LARGE SLEEVE, FOLD AT SCORES, AND SECURE WITH TAPE

PLYWOOD BASE

10-7/8

11-3/4

12-5/8

15-1/2

23-1/2

5-1/4

10-1/2

6-1/4 DIA. THRU

1 RAD. 4-PLACES

4 PLACES, THRU.

9/16 DIA.

1-1/2

9-5/8

65-1/2

42-1/4

32-3/8

SCORE FLUTE DIRECTION

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 8 Pages

PART NUMBER

10951304

4-PLACES EACH

PREFERRED UNIT PACK

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2815-00-150-7405 06-16-03 F

PREFERRED UNIT PACK BILL OF MATERIALS

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION

SIZE

SPECIFICATION DATA

QTY.

1 SOLVENT, CLEANER AA-2904. A/R

2 FINGER PRINT

REMOVER

MIL-D-15074. A/R

3 PRESERVATIVE MIL-PRF-21260. A/R

4 WRAP 60 X 24 MIL-PRF-121, TYPE I. 1

5 PLYWOOD BASE 23-1/2 X 10-1/2 X 1

SEE PAGE 3

A-A-55057, TYPE A. 1

6 SLEEVE ASTM-D4727, TYPE CF, CLASS D,

VARIETY DW, GRADE 600.

6A SEE PAGE 2 1

6B SEE PAGE 3 1

7 BAG 38 X 39 MIL-DTL-117, TYPE 1, CLASS E, STYLE

8 CONTAINER 23-1/2 X 10-1/2 X 23 ASTM-D5118, TYPE CF, CLASS D,

STYLE RSC, VARIETY DW, GRADE 600.

9 CONTAINER 24-1/2 X 11-1/2 X

24-5/8

ASTM-D5117, TYPE CF, CLASS WR,

STYLE RSC, VARIETY SW, GRADE V3c.

10* CARRIAGE BOLT 1/2 X 2 COMMERCIAL GRADE. 4

11* FLAT WASHER 1/2 COMMERCIAL GRADE. 4

12* LOCK WASHER 1/2 COMMERCIAL GRADE. 4

13* NUT 1/2 COMMERCIAL GRADE. 4

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 8 Pages

*** : COMMERCIAL QUALITY STEEL IS ACCEPTABLE WITH ZINC PLATING OR PRESERVATIVE COATING

CONFORMING TO MIL-C-16173, GRADE 4.

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 8 Pages

PAD

6-1/8 DIA.

8-7/8

4-7/16

8-3/16

16-3/8

15/16

3/4

NOTE: CONSTRUCT PAD TO SPECIFIED DIMENSIONS USING ANY SUITABLE METHOD.

16A

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 8 Pages

8-3/4 7-1/2

7-1/4 6-5/8

16B

2-1/4 1-1/4

2-1/8

5-1/4 5-7/8

12-1/8 12-3/4

13-3/8

13-7/8

14-7/8

16-3/8

PAD 16B ASSEMBLED

NOTE: CONSTRUCT PAD TO SPECIFIED DIMENSIONS USING ANY SUITABLE METHOD. TOP PORTION

BOTTOM PORTION MUST HAVE TWO LAYERS.

OF PAD, WITH DIECUT, MUST HAVE THREE LAYERS OF DOUBLE WALL CORRUGATED FIBERBOARD.

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

10951304 (19207) CYLINDER HEAD, DIESEL 19207 AK01507405

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2815-00-150-7405 06-16-03 F

ALTERNATE UNIT PACK BILL OF MATERIALS

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION

SIZE

SPECIFICATION DATA

QTY.

16A 16B

SOLVENT, CLEANER

FINGERPRINT

REMOVER

PRESERVATIVE

CONTAINER

BAG

GREASEPROOF

PAPER

CONTAINER

16-3/4 X 9-1/8 X 21-3/8

27 X 35

SEE PAGE 6

SEE PAGE 7

18 X 15

17-3/8 X 9-5/8 X 22-1/4

AA-2904.

MIL-C-15074.

MIL-PRF-21260.

ASTM-D5118, TYPE CF, CLASS D

STYLE RSC, VARIETY DW,

GRADE 350.

MIL-DTL-117, TYPE I, CLASS E,

STYLE 1.

ASTM -4727, TYPE CF, CLASS D,

VARIETY DW, GRADE 350.

MIL-PRF-121, TYPE I, GRADE C,

CLASS 1.

ASTM-D5118, TYPE CF, CLASS WR,

STYLE RSC, VARIETY DW,

GRADE V15c.

A/R

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 8 Pages

File details come from the government source that posted it. Updated Dec 30, 2023.