SPI_AK15800892.pdf

PDF 510 KB Posted Dec 6, 2017

Attached to: TORQUE CONVERTERS AND SPEED CHANGERS Federal contract opportunity
Solicitation number: SPRDL118Q0088
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

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SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 154.40 3.36 22.5 X 14.5 X 17.8

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1E, METHOD 20 1-B A/R PRESERVATIVE: MIL-PRF-16173, GR 4

13. CLEANING 2-C A/R WRAP: MIL-PRF-121, TYPE I, SIZE: 44” X 24”

MIL-STD-2073-1E 3-D A/R BLOCKING/BRACING: ASTM D6199, GROUP II

14. DRYING 4-E 1 CUSHION: A-A-59136, CL 1, GR A

MIL-STD-2073-1E 5-F 1 CONTAINER: ASTM D6251, CL 2, TYPE III, STYLE A MODIFIED.

SIZE: 20 ½” X 12 ½” X 12 ¾“ (I.D.)

15. PACKING

a. LEVEL A

MIL-STD-2073-1E AND NOTE G

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE H

17. NOTES / DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND APPLICABLE CONTAINER

SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL UNPAINTED/UNPLATED EXTERIOR METALLIC SURFACES.

C. WRAP ITEM AND SECURE WITH TAPE- ASTM D6123 OR ASTM D5486, TYPE V.

D. FOR FABRICATION AND PLACEMENT OF BLOCKING AND BRACING, SEE PAGES 2 – 6.

E. FOR FABRICATION AND PLACEMENT OF CUSHIONING, SEE PAGES 2 – 6. ALL CUSHIONING WILL BE LAMINATED TO

BLOCKING USING GOOD WATERPROOF ADHESIVE AS ILLUSTRATED ON PAGES 3-6. CUT, FIT AND GLUE CUSHIONING ONCE

ALL WOOD FABRICATION IS COMPLETED. SEE FIGURE 4, PAGE 4 AND FIGURE 5 PAGE 5.

F. CONTAINER SHALL BE RE-CLOSABLE IN ACCORDANCE WITH ASTM D6251 USING STRAPPING IN ACCORDANCE WITH ASTM

D3953.

G. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

H. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL FOUR SIDES WITH MINIMUM ½ INCH HIGH BLACK LETTERS

"REUSABLE CONTAINER, DO NOT DESTROY”.

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

17. NOTES / DRAWING

ALL DIMENSIONS ARE IN INCHES.

1. FABRICATE BLOCKING “A”, 1 REQUIRED, SIZE: SEE BLOCKING “A” AND “B” DETAILS. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” WOOD SCREWS, RECESS FLAT HEAD, ASME-B18.6.1. PRE-DRILL HOLES FOR WOOD SCREWS TO PREVENT

SPLITTING.

2. MEASURE AND CUT CHANNEL (BLOCKING “A”, ITEMS 1 AND 2). SEE PAGE 3, FIGURE 1.

3. MEASURE AND CUT CHANNEL (BLOCKING “B”, ITEM 1B) AS ILLUSTRATED ON PAGE 3, FIGURE 2.

4. FABRICATE BLOCKING “B”, 1 REQUIRED, SIZE: SEE BLOCKING “A” AND “B” DETAILS. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” AND 2 ½” WOOD SCREWS, RECESS FLAT HEAD, ASME-B18.6.1. PRE-DRILL HOLES FOR WOOD SCREWS TO

PREVENT SPLITTING.

5. FABRICATE BLOCKING “C”, 1 REQUIRED, SIZE: SEE PAGE 3, BLOCKING “C” DETAILS, AND PAGE 4, FIGURE 3. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” AND 2 ½” WOOD SCREWS, RECESS FLAT HEAD, ASME-B18.6.1. PRE-DRILL HOLES

FOR WOOD SCREWS TO PREVENT SPLITTING.

6. FABRICATE BLOCKING “D”, 1 REQUIRED, SIZE: SEE PAGE 5, BLOCKING “D” DETAILS, AND FIGURE 5. USE NUMBER 8D, ASTM

DF1667 CEMENT COATED, OR RING SHANK NAILS.

7. LAMINATE CUSHIONING, SEE PAGE 1, NOTE E, AND PAGES 2-6 FOR CUSHION DETAILS AND ILLUSTRATION.

BLOCKING “A” AND “B” DETAILS:

BILL OF MATERIAL BLOCKING “A” AND “B” DETAILS

ITEM SIZE QTY DESCRIPTION REFERENCE

1/1B 2 (NOMINAL) X 2 ¾ X 11

2 ASTM-D6199 SEE BELOW

2/2B 1 (NOMINAL) X 2 ¾ X 11

3 ¼ TH X 2 ¾ X 6 ¾

1 A-A-59136 SEE BELOW

4 1 (NOMINAL) X 2 X 6 ¾

1 ASTM-D6199 SEE BELOW

5 ½ TH X 1 ¼ X 4 1 A-A-59136 SEE BELOW

6 ¼ TH X ¾ X 6 ¾ 1 A-A-59136 SEE BELOW

7 ¼ TH X 1 ¾ X 6 ¾ 1 A-A-59136 SEE BELOW

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

17. NOTES / DRAWING

BLOCKING “A” AND “B” DETAILS CONTINUED:

BLOCKING “A”:

BLOCKING “C” DETAILS:

(INNER BLOCKING SIDES, SEE FIGURE 4, PAGE 4)

BILL OF MATERIAL BLOCKING “C” DETAILS

1 1 (NOMINAL) X 2 ¾ X 20 ½

2 1 (NOMINAL) X 2 ¾ X 16

1 ASTM-D6199 SEE BELOW

3 ½ TH X 2 ¾ X 5 ¼

1 ½ CDX PLYWOOD, ASTM-D6199 SEE BELOW

4 2 (NOMINAL) X 2 ¾ X 5 ¼

5 ½ TH X 2 ¾ X 4

1 ½ CDX PLYWOOD, ASTM-D6199 SEE BELOW

6 2 (NOMINAL) X 2 ¾ X 4 2 ASTM-D6199 SEE BELOW

7 ¼ TH X 2 ¾ X 22 1 A-A-59136 SEE BELOW

8 ½ TH X 2 ¾ X 13 ¾ 1 A-A-59136 SEE BELOW

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

BLOCKING “C” DETAILS CONTINUED:

FIGURE 3

CONTAINER ASSEMBLY DETAILS:

FIGURE 4

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

17. NOTES / DRAWING

BLOCKING “D” DETAILS:

BILL OF MATERIAL BLOCKING “D” DETAILS

1 1 X 10 (NOMINAL) X 20 ½

2/2B 2 X 10 (NOMINAL) X 11

4 ASTM-D6199 SEE BELOW

3 ¼ TH X 1 ½ X 11

2 A-A-59136 SEE BELOW

FIGURE 5

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3859511 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15800892

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-580-0892 04-10-2015 -

ASTM D6251, WOOD-CLEATED BOX PANELBOARD SHIPPING BOX, MODIFIED. CONTAINER MODIFIED AS FOLLOWS:

1) CLOSE UNNAILED LID TOP USING 4 EACH, ONE PER SIDE ASTM-F1667, 2 INCH LONG HOT DIPPED GALVANIZED SCREWS.

SEE NOTE F, PAGE 1 FOR ADDITIONAL INFORMATION.

2) CONTAINER WILL HAVE 2 X 4 SKIDS WITH A MINIMUM OF 2 ½ CLEARANCE. ADD FILLER BETWEEN SKIDS AND BASE

BOTTOM FOR SUPPORTING LOAD.

FIGURE 6

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6 Pages

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