Attachment_0001_Special_Packaging_Instructions.pdf

SPECIAL PACKAGING INSTRUCTION Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

7. QUP

8. ICQ

NONE

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12. PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

14. DRYING

MIL-STD-2073-1

MIL-STD-129

MIL-STD-2073-1

MIL-STD-3003

MIL-PRF-27

MIL-DTL-75

MIL-DTL-197

MIL-H-775

MIL-PRF-3098

MIL-DTL-12000

MIL-DTL-19491

MIL-DTL-28786

MIL-PRF-31032

MIL-DTL-39028

MIL-DTL-39032

MIL-DTL-55330

MIL-DTL-55507

PPP-B-140

PPP-T-495

PPP-B-566

PPP-B-676

SPI AG00000066

SPI AG00000071

SPI AG00000196

SPI AG00000601

SPI AG00000606

SPI AG00000607

ICAO Tech Instr.

IMDG Code

TITLE 49 CFR

TM 38-250

ASTM D 3951

ASME B40.100

NAS 3417

NAS 3426

ISPM 15

15. PACKING

a. LEVEL A

NOTE 2

b. LEVEL B

NOTE 2

16. MARKING

NOTE 3

17. NOTES/DRAWINGS

1. PRESERVATION.

1.1 Batteries (FSC 6135), except Lithium. Batteries (FSC 6135), except

Lithium shall be preserved in accordance with ASTM D3951.

1.2 Batteries (FSC 6140), except NI-CAD Batteries. Batteries (FSC 6140), except NI-CAD Batteries shall be preserved in accordance with PPP-B-140. In addition to the preservation requirements of PPP-B-140, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International

Civil Aviation Organization’s (ICAO) Technical Instructions, the Department of Transportation’s (DOT) CFR Title 49, or the Depatment of Defense’s (DOD)

TM 38-250, for the applicable mode of transportation.

1.3 Batteries, Lithium. Batteries, Lithium shall be preserved in accordance with CECOM Special Packaging Instruction AG0000066. In addition to the pres-ervation requirements specified in AG0000066, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International Mari-time Organization’s International Maritime Dangerous Good (IMDG) Code, the

International Civil Aviation Organization’s Technical Instructions, the

Department of Transportation CFR Title 49, or the DOD’s TM 38-250, for the applicable modes of transportation.

DA FORM 2169, JUN 86

Attachment 0001 Special Packaging Instructions Issue: 03 October 2017 SPRBL1-17-R-0040 Page 1

DA FORM 2169C, JUN 86 Page 2 of 5

SPECIAL PACKAGING INSTRUCTION

(Continuation Sheet )

Form Approved

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

1.4 Batteries, Sealed, NI-CAD. Batteries, Sealed, NI-CAD shall be preserved in accordance with CECOM Packaging Instruction AG00000196. In addition to the preservation requirements of AG00000196, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International

Maritime Organization’s IMDG Code, the ICAO Technical Instructions, CFR Title

49, or TM 38-250, for the applicable modes of transportation.

1.5 Batteries, Vented, NI-CAD. Batteries, Vented, NI-CAD shall be preserved in accordance with CECOM Special Packaging Instruction AG00000071. In addition to the preservation requirements of AG00000071, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the

International Maritime Organization’s IMDG Code, the ICAO Technical

Instructions, CFR Title 49, or TM 38-250, for the applicable modes of transportation.

1.6 Bearings. Bearings shall be preserved in accordance with MIL-DTL-197.

1.7 Cable and Cord Assemblies. Cable and Cord Assemblies shall be preserved in accordance with NAS 3417 or NAS 3426, as appropriate.

1.8 Cable, Cord, and Wire, Electric. Electric Cable, Cord, and Wire shall be preserved in accordance with MIL-DTL-12000.

1.9 Capacitors. Capacitors shall be preserved in accordance with MIL-DTL-

39028.

1.10 Circuit Card Assemblies and Printed Circuit Cards. Circuit Card

Assemblies (CCAs) and Printed Circuit Boards (PCBs)) shall be preserved in accordance with CECOM Special Packaging Instruction AG00000601.

1.11 Connectors, Electrical and Fiber Optic. Electrical and Fiber Optic

Connectors shall be preserved in accordance with MIL-DTL-55330.

1.12 Crystal, Units Quartz. Crystal Units, Quartz shall be preserved in accordance with MIL-PRF-3098.

1.13 Data/Drawings/Technical Manuals (Drafts). Packaging shall be in accord-ance with ASTM D3951.

1.14 Electron tubes (excluding Klystron Tubes). Electron tubes (excluding

Klystron Tubes) shall be preserved in accordance with MIL-DTL-75, Packaging

Group 23 or 24, as appropriate.

1.15 Electronic Components other than CCAs.

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3. SPI NO.

AG00000573

1.15.1 Electrostatic Discharge Sensitive (ESDS). Electronic components that are ESDS shall be preserved using MIL-STD-2073-1 specialized preservation code “GX”. Place the unit pack in a fiberboard box conforming to ASTM D5118 and close the box in accordance with ASTM D1974.

1.15.2 Non-ESDS. Electronic components that are non-ESDS shall be preserved using MIL-STD-2073-1, Method 41. Place the heat-sealed bag into a fiberboard box conforming to ASTM D5118. Close the box in accordance with ASTM D1974. If the weight of the component exceeds 10 pounds or any dimension exceeds 12 inches, preserve the component in accordance with MIL-STD-2073-1, Method 42.

1.16 Equipment, Subassemblies, and Components (not covered by specifications in 1.1 through 1.12, 1.14, 1.15, and 1.17 through 1.36). Equipment, Sub-assemblies, and Components (not covered by specifications in 1.1 through

1.12, 1.14, 1.15, and 1.17 through 1.37) shall be individually unit packed in accordance with methods 10, 30, 40, or 50, as defined and specified in

MIL-STD-2073-1.

1.17 Filters, Hi-Pass, Lo-Pass, Band-Pass, and Band-Suppression. Filters, Hi-Pass, Lo-Pass, Band-Pass, and Band-Suppression shall be preserved in accordance with MIL-STD-2073-1.

1.18 Gauges, Pressure and Vacuum. Gauges, Pressure and Vacuum shall be preserved in accordance with ASME B40.100.

1.19 Generators. Generators shall be preserved in accordance with CECOM

Special Packaging Instructions AG00000606 or AG00000607, as applicable.

1.20 Hardware. Hardware shall be preserved in accordance with MIL-STD-2073-1.

1.21 Hoses. Hoses shall be preserved in accordance with MIL-H-775.

1.22 Microcircuits (excluding CCA/PCBs). Microcircuits (excluding CCA/PCBs) shall be preserved in accordance with MIL-STD-2073-1.

1.23 Modules (excluding CCA/PCBs and Microcircuits). Modules (excluding CCA/

PCBs and Microcircuits) shall be preserved in accordance with MIL-STD-2073-1.

1.24 Printed Wiring Boards (excluding CCA/PCBs). Printed Wiring Boards

(excluding CCA/PCBs) shall be preserved in accordance with MIL-PRF-31032.

1.25 Resistors. Resistors shall be preserved in accordance with MIL-DTL-

39032.

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3. SPI NO.

AG00000573

1.26 Semiconductor Devices. Semiconductor Devises shall be preserved in accordance with MIL-DTL-19491.

1.27 Shelters, With or Without Equipment. Shelters, With or Without Equip-ment shall be preserved in accordance with MIL-DTL-55507.

1.28 Switches. Switches shall be preserved in accordance with MIL-DTL-28786.

1.29 Switches, Waveguide. Switches, Waveguide shall be preserved in accord-ance with MIL-DTL-28786.

1.30 Synchros, Resolvers, and Servo Motors. Synchros, Resolvers, and Servo

Motors shall be preserved in accordance with MIL-STD-2073-1.

1.31 Tools. Tools shall be preserved in accordance with MIL-STD-2073-1.

1.32 Tool Sets, Shop Sets, and Kits. Tool Sets, Shop Sets, and Kits shall be preserved in accordance with MIL-STD-2073-1.

1.33 Transformers and Inductors. Transformers and Inductors shall be pres-erved in accordance with MIL-PRF-27.

1.34 Vehicles, Wheeled. Vehicles, Wheeled shall be preserved in accordance with MIL-STD-3003.

1.35 Waveguide Assemblies, Flexible or Waveguides, Rigid.

1.35.1 Waveguides 36 inches or less in length shall be individually unit packed in accordance with MIL-STD-2073-1, Method 41. Each unit pack shall be placed in a supplementary container conforming to PPP-B-566, PPP-B-676, PPP-

T-495 or ASTM D5118. However, assemblies over 12 inches in length shall be restricted to a supplementary container conforming to ASTM D5118.

1.35.2 Waveguides over 36 inches in length shall be individually unit packed in accordance with MIL-STD-2073-1, Method 41, as follows: The open ends of each assembly shall be a barrier conforming to MIL-PRF-131, Class 1. This barrier shall extend at least 6 inches from each and and secured with tape conforming to PPP-T-66, Type 1. Alternately, the openings shall be sealed with cover plates or caps and plugs secured with tape conforming to PPP-T-66, Type 1.

1.36 Waveguide Assemblies, Rigid. Waveguide Assemblies, Rigid shall be unit packed in accordance with MIL-STD-2073-1, Method 52. The inner container shall conform to PPP-B-566 or PPP-B-676. The outer container shall conform to ASTM D5118 and closed in accordance with ASTM D1974.

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3. SPI NO.

AG00000573

2. PACKING. Packing shall be in accordance with MIL-STD-2073-1 based on the general guidelines for the selection of levels of packing provided in Table

1, except shelters which shall be packed in accordance with MIL-DTL-55507.

Table 1 - General Guidelines for Selection of Levels of Packing

Distribution Pattern Military

Level of Pack

Security Assistance/Foreign Military Sales/Grant Aid (unless otherwise directed by country)

B

War Readiness/Reserve A

War Readiness/Reserve (<25 lbs and <= 1 cubic ft) B

Deliver of Serviceable DLRS to Wholesale Depot Storage B

Overseas (surface transportation and/or outdoor storage) A

Overseas (air transportation and covered storage) B

3. MARKING. In addition to any special marking required by the contract or order (project codes, etc.), all unit packs, intermediate packs, and exterior shipping containers shall be legibly and durably marked in accordance with

MIL-STD-129.

4. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the

International Standards for Phytosanitary Measures, ISPM 15, entitled

“Regulation of Wood Packaging Material in International Trade”.

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1. PART OR DRAWING NO.

Circuit Card and Printed Circuit Board

Assemblies

3. SPI NO.

AG00000601

15116

6. REVISION

C

7. QUP

8. ICQ

NONE

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12. PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

DDSFSDFDF

14. DRYING

MIL-STD-2073-1

MIL-STD-129

MIL-STD-147

MIL-STD-2073-1

MIL-PRF-121

MIL-DTL-117

MIL-DTL-81997

PPP-B-1672

ASTM D 5330

ASTM D 5486

ISPM 15

ANSI MH1

15. PACKING

a. LEVEL A

MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129 AND FIGURE 1

17. NOTES/DRAWINGS

1. PRESERVATION. In accordance with MIL-STD-2073-1, as specified herein, ensuring compliance with the applicable requirements of that standard.

1.1 Military.

1.1.1 Electrostatic sensitive assemblies. Unit pack each assembly using the specialized preservation code “GX” as follows: Wrap or cushion with antistatic materials (as required). Place item within a bag conforming to

MIL-DTL-117, Type I, Class F, Style 1. Heat seal bag. Reclosable cushioned pouches conforming to MIL-DTL-81997, Type I or II, may be used in lieu of initial wrap or cushioning. Place a MIL-STD-129 electrostatic discharge (ESD) sensitive devices attention label (Figure 1) on the unit pack. Place the unit pack into a container conforming to PPP-B-1672, Type II (see Table I).

Close the container by securing both ends with tape conforming to ASTM D5330 and seal all openings with tape conforming to ASTM D5486, Type V. Place a

MIL-STD-129 ESD sensitive devices attention label (Figure 1) on the box.

1.1.2 Non-ESD sensitive assemblies. Unit pack each assembly using Method 41, as follows: Wrap with barrier material conforming to MIL-PRF-121, Type I.

Place the item into a bag conforming to MIL-DTL-117, Type I or IV, Class E, Style 1. Heat seal bag. Place bagged item into a cushioned box conforming to PPP-B-1672, Type II. Close the container by securing both ends with tape conforming to ASTM D5330 and seal all openings with tape conforming to ASTM D

5486, Type V.

DA FORM 2169, JUN 86

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3. SPI NO.

AG00000601

C

1.2 Unitization. Palletization shall be required when quantities per destination exceed either a total of 250 pounds (excluding the pallet) or a volume of 20 cubic feet. A quantity of items, packed for shipment, shall be placed on pallets, standard size 40 x 48 inches, 4-way entry, conforming to

ASME MH1, Class 1 or 2, Type 3, any Style, or Part 9 of the document, Size 2

(40 x 48 inches). The load shall be “bonded” to the pallet by any means that will ensure safe delivery to destination. MIL-STD-147 covers the methods, materials, and techniques to be employed in the formation of bonded palletized unit loads of military supplies.

2. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the

International Standards for Phytosanitary Measures, ISPM 15, entitled

“Regulation of Wood Packaging Material in International Trade”.

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3. SPI NO.

AG00000601

TABLE I. FAST PACK SELECTION

This table is intended only as an aid to container selection and does not eliminate any testing or approval requirements. Containers are in accordance with PPP-B-1672. A listing of fast pack containers with NSNs and Pack Codes is also provided in MIL-STD-2073-1, Table C-

IV.

MAXIMUM BARE

ITEM DIMENSIONS

MAXIMUM

BARE WEIGHT

CONTAINER INSIDE

DIMENSIONS

CNTR

CODE

CNTR

WEIGHT

CNTR OUTSIDE

DIMENSIONAL DATA

L W D CUBE

Type I

3 x 3 x 6 4.00 6 x 6 x 10 NR 1.4 6.3 6.3 10.5 0.242

4x 4 x 8 8.50 8 x 8 x 12 NR 2.4 8.3 8.3 12.5 0.499

5 x 5 x 6 9.00 10 x 10 x 12 NR 3.2 10.5 10.5 12.5 0.798

6 x 6 x 8 12.00 12 x 12 x 14 NR 4.8 12.5 12.5 14.5 1.312

6 x 6 x 10 20.00 12 x 12 x 18 NR 5.3 12.5 12.5 18.5 1.673

7 x 7 x 10 23.00 14 x 14 x 16 NR 7.5 14.5 14.5 16.5 2.008

Type II

5 x 4-1/2 x 1-1/4 0.50 6 x 5 x 2-1/2 NS 0.3 6.3 5.3 3.0 0.058

5 x 4-1/2 x 2-1/4 1.00 6 x 5x3-1/2 NS 0.4 6.3 5.3 4.0 0.078

8 x 5-1/2 x 1-1/4 0.90 9 x 6x2-1/2 NS 0.6 9.3 6.3 3.0 0.102

8 x 5-1/2 x 2-1/4 1.80 9 x 6x3-1/2 NS 0.7 9.3 6.3 4.0 0.136

9 x 9-1/2 x 2-1/4 1.80 10 x 10x3-1/2 NS 1.0 10.5 10.5 4.0 0.256

11 x 7-1/2 x 1-1/4 1.80 12 x 8 x 2-1/2 NS 0.8 12.5 8.3 3.0 0.181

11 x 7-1/2 x 2-1/4 3.60 12 x 8 x 3-1/2 NS 0.9 12.5 8.3 4.0 0.241

12 x 12-1/2 x 2-1/4 4.30 13 x 13 x 3-1/2 NS 1.5 13.5 13.5 4.0 0.422

15 x 15-1/2 x 2-1/4 8.60 16 x 16 x 3-1/2 NS 2.0 16.5 16.5 4.0 0.631

17 x 11-1/2 x 1-1/4 4.30 18 x 12 x 2-1/2 NS 2.8 18.5 12.5 3.0 0.402

17 x 11-1/2 x 2-1/4 8.60 18 x 12 x 3-1/2 NS 2.9 18.5 12.5 4.0 0.536

23 x 15 x 2-1/4 10.00 24 x 16 x 3-1/2 NS 3.5 24.5 16.5 4.0 0.936

Type III

24 x 11 x 9 54.00 30 x 16 x 14 NV 13.0 31.0 17.0 14.5 4.423

26 x 6 x 8 30.00 32 x 12 x 14 NV 11.0 33.0 13.0 14.5 3.600

20 x 5 x 5 20.00 26 x 9 x 9 NV 5.5 27.0 10.0 9.3 1.454

18 x 8 x 8 38.00 24 x 14 x 14 NV 9.5 25.0 15.0 14.5 3.147

16 x 10 x 5 8.00 20 x 14 x 9 NV 4.3 21.0 15.0 9.5 1.732

13 x 7 x 7 19.00 25 x 14 x 14 NV 8.0 26.0 15.0 14.5 3.273

24 x 13 x 11 80.00 32 x 18 x 16 NV 22.0 32.5 18.5 17.0 5.916

25 x 18 x 12 90.00 34 x 24 x 18 NV 27.0 36.5 26.5 19.0 10.636

18 x 13 x 11 50.00 24 x 18 x 16 NV 14.0 25.0 19.0 16.5 4.536

24 x 21 x 8 50.00 30 x 27 x 14 NV 18.0 31.0 28.0 15.0 7.535

Type IV 14 x 7 x 7 29.00 20 x 14 x 14 NW 8.4 20.5 14.5 14.5 2.495

16 x 7-1/4 x 7-1/4 31.00 22 x 16 x 16 NW 9.5 22.5 16.5 16.5 3.545

NR = Vertical Star (Type I) NS = Folding Convoluted (Type II)

NV = Encapsulated (Type III) NW = Horizontal Star (Type IV)

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3. SPI NO.

AG00000601

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