Attachment 2 - TDP 9510-LL-D00-0308 L1 VER 001.pdf

This is a Technical Data Package (TDP) for a Round Bar component (LSN: 9510-LL-D00-0318 L1, Version 001, dated January 24, 2026) intended for use in a critical shipboard system where material defects could result in serious personnel injury, loss of life, or ship failure.

The contractor must manufacture the round bar to meet requirements specified in SAE-AMS-QQ-S-763 for corrosion-resistant steel, with a 10-inch round form in Condition A finish. Material must be sourced from a single heat when orders result in fewer than five pieces. The contract invokes multiple specifications and standards including ANSI/ASQ Z1.4, ASTM-B666, ISO/IEC 17025, MIL-I-45208, MIL-STD-45662, MIL-STD-792, and various SAE AMS standards. Testing certification requirements include hardness testing, intergranular corrosion testing (for specific material classes), ultrasonic testing per T9074-AS-GIB-010/271, and macrostructure testing, all per SAE-AMS-QQ-S-763. The contractor must maintain configuration control with Government approval for all waivers and deviations classified as Critical, Major, or Minor, and submit Engineering Change Proposals (ECPs) through the ECDS system. Material traceability and certification data are mandatory, including permanent marking on each piece per MIL-STD-792 with heat/lot numbers and heat treat numbers when applicable. Receiving inspection must verify traceability marking agreement with certification test reports and confirm 100 percent inspection for traceability marking and legibility. The contract requires quality system compliance per ISO 10012 or ANSI/ASCQ Z540.3, with calibration per MIL-STD-45662, and mandates Government quality assurance at destination. All documentation must be provided in electronic (C4) format as specified in the Contract/Purchase Order.