EXHIBIT_M_TO_ATTACHMENT_1_-_DWG_2301-3921_(Portable_Video_Monitoring_Station).pdf

FOR OFFICIAL USE ONLY DWG. NO. 2301-3921

FOR OFFICIAL USE ONLY

DRAWING NUMBER: REV: SHEET:

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REVISION

SYM SHT DESCRIPTION PREPARE REVIEW APPROVED

CONCURRENCE

DISTRIBUTION STATEMENT D:

Distribution authorized to DoD and U.S. DoD contractors only.

Refer other requests to Code 1121. Email is authorized via NMCI or a DoD-approved secure communication system.

CODE

SIGN

DATE

APPROVAL PUGET SOUND NAVAL SHIPYARD

NUCLEAR FACILITIES AND WASTE MANAGEMENT

DIVISION CODE 2380

BRANCH

HEAD Kurt E. Nelson /S/ 9/19/2017

REVIEWED Kurt E. Nelson /S/ 9/19/2017 Portable Video Monitoring Station Build

Specifications

PREPARED Ronald Tollefson /S/ 9/19/2017

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Technical Scope:

This document contains technical requirements for the design, fabrication, and delivery of a Video Monitoring Station Enclosure. The enclosure is approximately 20’ x 8’ and is equipped with various attributes including doors, hinged tables, white boards, channel strut, lighting, heating/cooling, and electricity.

List of Requirements:

1 GENERAL DESIGN REQUIREMENTS

2 DOORS

3 MISCELLANEOUS MATERIAL REQUIREMENTS

4 ELECTRICAL SERVICES

5 FIRE PROTECTION SYSTEM

6 DOCUMENTATION & SUBMITTAL REQUIREMENTS

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1 GENERAL DESIGN REQUIREMENTS

1.1 Description

1.1.1 The technical requirements herein are intended to be used to convert a standard 20’ intermodal shipping container into a portable work enclosure that will be used as a Video Monitoring Station.

1.1.2 The Occupancy Category is Industrial use per the 2015 NFPA 101 (Life Safety Code).

1.1.3 All orientation or direction information is referenced from the inside looking out the double access doors, unless otherwise noted.

1.1.4 A post award orientation meeting shall be held at NBK – Bremerton, Washington between PSNS & IMF (Code 2380.3 and 361), contracting representatives, and the contractor. This meeting will be required to occur within 21 working days after contract award to achieve a clear and mutual understanding of all the requirements and identify and resolve any potential problems prior to the start of fabrication. As an alternative, this post award orientation meeting may be conducted via teleconference.

1.2 Enclosure Size

1.2.1 The Enclosure shall be nominally 20’-0” (long) by 8’-0” (wide) with 8’-6” tall side walls and a flat roof. See Figure 1 for an approximate layout of the Video Monitoring Station Enclosure.

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Figure 1: Interior Layout Plan View

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1.3 Floor

1.3.1 Floor will be heavy duty (1-1/8” thick) marine grade plywood, covered with commercial grade inlaid vinyl sheet flooring (Armstrong Connection Corlon or equivalent). Inlaid vinyl flooring shall meet the following:

1.3.1.1 International Prod. Specs: ASTM F 1303 Type II, Grade 1, Class A Backing

1.3.1.2 Minimum overall thickness: 0.080 in.

1.3.1.3 Seams: Heat Weld or S-761 Seam Adhesive

1.3.1.4 Minimum Static Load Resistance: 175 psi

1.3.1.5 Flame Spread (ASTME E 648) Minimum: 0.45 W/cm2 or more, Class I

1.3.1.6 Smoke Evolution (ASTM E 662) Minimum: 450 or less

1.3.1.7 Color/Pattern should be a grey design. (Armstrong Connection Corlon 88701 or Equivalent)

1.4 Interior Wall and Ceiling Surfaces

1.4.1 Insulation

1.4.1.1 Ceiling and all interior walls, including inside surface of double hinged doors, shall have closed cell spray foam insulation sprayed to a thickness to achieve a minimum insulation value of R12.

1.4.1.2 All insulation is to be covered with fiberglass reinforced plastic panels to prevent damage to the insulation and provide a finished surface.

1.4.2 Interior Ceiling and Wall Finish

1.4.2.1 Ceiling and all interior wall surfaces shall be finished with a textured surface fiberglass reinforced plastic paneling (Marlite Standard FRP or equivalent).

1.4.2.1.1 Color/Pattern should be biscuit or off-white (Marlite P440N or Equivalent).

1.4.3 Left Wall

1.4.3.1 The left side wall shall have a hinged/folding metal table or countertop that is nominally 18’ long x 24” deep, located 32” above the finished floor level, centered on the wall. See Figures 1 and 2. The table/countertop will be a desktop working surface, and will also be used to support computer monitors, video control equipment, etc. The hinged/folding table or countertop shall have the following features:

1.4.3.1.1 The table shall be broken into 3 separate equal length sections, butted up end to end to form an approximately 18’ long flat table surface, but with the capability of being used or stored (upright) independently from each other. Each section should be able to hold 250 lbs. with minimal deflection.

1.4.3.1.2 The table sections must be able to fold flat to the wall and have the capability to lock into place (in the upright position) during highway transport.

1.4.3.1.3 Each table (or counter) top section shall be 16 GA stainless steel, with a flat surface, and a non-directional matte or satin finish. Table top shall be finished on 3 sides with 1-1/2” square edge and a ½” return (at bottom edges). Corners shall be welded and polished smooth. See Stainless Supply CTS3-072-25 (or equivalent) for example.

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1.4.3.1.4 Each table (or counter) top section shall be equipped with 2 each 1-1/2” diameter knockouts/holes at the back edge for passing cables and cords through the table top to outlets and wiring duct below. Locate knockouts/holes approximately 2’ from each end of each table section. Debur holes to a smooth surface to prevent damage to cabling being passed through.

1.4.3.1.5 Supports for the table must fold flat to the bottom of table, or flat against the left wall when table sections are folded up against the wall, and be capable of being secured in place for highway transport.

1.4.3.2 The left side wall shall be outfitted with rows of 13/16” x 1 5/8” x 66” long stainless steel channel strut (Unistrut P4100 or Equivalent) at 38”, 50”, 62”, and 74” above the floor. The struts must be anchored to studs, and capable of supporting 200 lbs. each. Struts will be centered above each table section and spaced as shown in Figure 2 for attachment of flat screen computer monitors, stainless steel peg board, and other equipment as needed. Ends of all struts shall be capped.

1.4.3.3 Install three each 3” diameter penetrations and three 1-1/2” diameter penetrations through the left side wall in the approximate locations shown in Figure 2. Penetrations shall terminate in the wiring duct (cable tray) listed below, and allow pass-through of temporary cables during use. Install a 45° bend on the outside to open towards the ground to impede rain, debris, etc. from entering enclosure for when in use. Penetrations shall be equipped with a flanged cover or threaded cap, and be weather-tight when sealed/capped when not in use.

1.4.3.3.1 Locate the center of each 3” diameter penetration approximately 2” above the floor, centered under each table section.

1.4.3.3.2 Locate the center of each 1-1/2” penetration approximately 2” above the floor, and about 6” from each 3” diameter penetration.

1.4.3.3.3 All penetration caps shall have a stainless steel lanyard attaching the covers/caps to the enclosure. Lanyard will be minimally sized, but still allow easy removal and install.

1.4.3.4 At the base of the left wall, install a 4”x4” black wide slot wiring duct (cable tray), with a hinged cover. The 1-1/2” and 3” service penetrations listed above shall terminate inside the wiring duct, and allow pass-through of cables from outside of the conex box.

1.4.4 Right Wall

1.4.4.1 The right side wall shall have one 6’W x 4’H magnetic white board located as shown in Figure 3.

1.4.4.2 The right side wall shall be outfitted with rows of 13/16” x 1 5/8” x 66” long stainless steel channel strut (Unistrut P4100 or Equivalent) at 38”, 50”, 62”, and 74” above the floor. The struts must be anchored to studs, and capable of supporting 200 lbs. each. See Figure 3 for approximate location. Ends of all struts shall be capped.

1.4.4.3 Install one 1” diameter penetration through the right wall in the approximate location shown in Figure 3. Penetration shall allow pass-through of temporary cables during use.

Install a 45° bend on the outside to open towards the ground to impede rain, debris, etc.

from entering enclosure for when in use. Penetrations shall be equipped with a flanged cover or threaded cap, and be weather-tight when sealed/capped when not in use.

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1.4.4.3.1 Locate the center of the penetration approximately 12” down from the ceiling and 32” from the front wall.

1.4.4.3.2 Penetration cap shall have a stainless steel lanyard attaching the cover/cap to the enclosure. Lanyard will be minimally sized, but still allow easy removal and install.

1.4.5 Front Wall

1.4.5.1 Install a minimum of 5 each over/under stainless coat hooks at the approximate locations shown in Figure 4. Alternate location will be next to the magnetic white board on the right wall if space becomes limited on front wall.

1.4.6 Rear Wall (Hinged doors)

1.4.6.1 Interior face of doors shall be insulated and finished with a pebbled surface fiberglass reinforced plastic paneling (Marlite Standard FRP or equivalent).

1.4.6.1.1 Color/Pattern should be biscuit or off-white (Marlite P440N or Equivalent).

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Figure 2: Interior Left Wall

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Figure 3: Interior Right Wall

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1.5 Weather Protection

1.5.1 Due to the sensitive nature of work performed in this enclosure it is critical that the enclosure be completely weather-tight. Infiltration of rainwater, including wind driven rain, is unacceptable.

1.5.2 All exterior joints/seams which may allow water infiltration shall be welded, or caulked with a urethane sealant.

2 DOORS

2.1 Personnel Door (Entrance to Enclosure)

2.1.1 Dimensions: 2’-8” (min) clear width by 6’-8” clear height.

2.1.2 Bottom of door frame should be at the height of the interior floor.

2.1.3 Located on the front wall (without the double hinged doors) and positioned as far to the right side as possible.

2.1.4 Hinge mounted for an outward left hand swing away from the enclosure (Left Hand Outswing Door - see Figure 1).

2.1.5 Door shall be foam core. The inner skin shall have welded construction fabricated from 18-gauge 300 series stainless steel. Finishes on stainless steel shall be US2D, or better.

2.1.6 Jamb/Frame: 16 gauge (min) cold rolled steel, or better.

2.1.7 Hardware: Stainless steel hinges, floor threshold, bottom seals, door closers with hold open, door top cap for weather protection, and bulb type door gaskets. Foam type weather-stripping is not acceptable. Finishes on the door hardware shall be US26D, or better.

2.1.7.1 All door hinges shall have at least one heavy duty coiled spring pins installed on the inside of the hinge into the hinge pin to prevent removal of pins. Installed spring pins shall not be visible from the outside of the enclosure and shall not interfere with the operation of the door.

2.1.7.2 Lockset shall be a combination lock set with lever handle, and allow electronic access control integration meeting FF-L-2740 and NFPA 101 specifications. (S&G 2890B Type II SCIF Lock with Kaba X-10 Combination Lock or equivalent).

2.1.8 Install an opaque light-blocking vinyl strip door that spans the width of the doorway and the bottom of the strips are approximately 4” from the floor. Vinyl strip door shall not interfere with the door operation swinging or handle latching.

2.2 Double Hinged Door

2.2.1 All exterior hardware bolts, nuts, hinges, etc. shall be peened, brazed, or spot welded to prevent removal, but will not hinder operation or doors.

2.2.2 Exterior shall have a shrouded lockable hasp.

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3 MISCELLANEOUS MATERIAL REQUIREMENTS

3.1 Painting

3.1.1 Paint shall not contain lead, chromates, or other heavy metals. Paint shall contain no hazardous constituents in the dried form. Paint shall be suitable for marine industry use subject to extreme moisture, humidity and corrosive environmental conditions.

3.1.2 Paint all exterior surfaces of the enclosure with an epoxy primer meeting MIL-DTL-24441 applied per the paint manufacturer’s specifications. Apply topcoat of PSX 1001 Acrylic Polysiloxane paint (Federal Standard Color 30257 Tan or similar) to a minimum dry thickness of 3 mils.

4 ELECTRICAL SERVICES

4.1 Electrical Service/Load Center

4.1.1 Install a single phase, 120/240 Volt, 100 AMP (minimum), Main Lug only, NEMA 3R load center mounted on the inside of each enclosure in the approximate location shown in Figure 3.

4.1.2 Panel shall be surface mounted on interior of each enclosure. Table 1 provides panel details.

4.1.3 Each breaker must have a permanently affixed metal lockout device attached. All breakers connected to the receptacles will be GFCI compliant.

Table 1: Electrical Service/Control Panel Schedule

PANEL SCHEDULE VOLTAGE 240/120, 1 PHASE, 3 WIRE, 100 AMP BUS

SURFACE MOUNT MAIN LUGS ONLY: TOP OR BOTTOM LUGS

No. LOCATION AMPS AMPS LOCATION No.

1 HEATING/COOLING

AS

REQUIRED

20 STATION #1 RECEPTACLES 2

HEATING/COOLING (IF

REQUIRED)

20 STATION #2 RECEPTACLES 4

5 EXHAUST FAN 20 20 STATION #3 RECEPTACLES 6

7 INTERIOR LIGHTS 20 20 STATION #4 RECEPTACLES 8

9 EXTERIOR LIGHT 20 20 STATION #5 RECEPTACLES 10

11 BADGE READER 20 20 STATION #6 RECEPTACLES 12

4.1.4 The floor shall have a 36” deep by 30” wide working space, centered on the load center and measured from the edge of the wall, marked out using heavy duty vinyl yellow/black tape.

4.2 Disconnect Panel

4.2.1 Install a 100 amp disconnect with a NEMA Rating for outdoor use on the exterior of the enclosure to supply power to the load center in the approximate location shown in Figure 5.

Exclusion zone boundary is not to be penetrated by any equipment.

4.2.2 Use red 1 AWG copper conductor wire for Line #1, black 1 AWG copper conductor wire for Line #2, white 6 AWG copper conductor wire for neutral, and green 8 AWG copper conductor wire for ground wire.

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4.2.3 Disconnect shall be surface mounted on exterior of the enclosure, on the front wall. Allow a minimum of 24” unobstructed surface next to the personnel door. See Figure 5 for exclusion zone.

4.3 Electrical Wiring

4.3.1 The enclosure shall be electrically outfitted with wiring installed in accordance with the current revision of the NFPA 70 (NEC).

4.3.2 Wiring must be routed in EMT or rigid and threaded conduit on the interior side of the enclosure and on the exterior of the walls.

4.3.3 The electrical conductors (THHN or THWN) shall be copper and at least 12 AWG in size and installed in EMT or rigid and threaded conduit. Use white conducting wire for neutral wire, green conducting wire for EGC, and different/alternating colors for each branch circuit conductor.

4.3.4 Individual conductors shall be labeled at each end with a consistent labeling convention.

Contractor shall submit a wiring diagram labeled to match individual conductor labels.

4.3.5 A Green Equipment Grounding Conductor (EGC) shall be included in each conduit.

4.4 Lighting

4.4.1 Install three 48” LED, dimmable, wraparound light fixtures in the ceiling. Light fixtures shall be centered on the ceiling (width) with the long edge running lengthwise with the enclosure.

4.4.1.1 Each LED Fixture is to have a Lumen Rating of approximately 3,300 lumens (70 lumens per square foot). Lighting is to have a color temperature of approximately 4000K.

Fixtures shall be listed as dust resistant and suitable for use in wet locations.

4.4.2 An exterior LED light will be installed centered above the walk in man door and have its light directed downward.

4.4.2.1 The exterior light should be switched, and equipped with a sensor to automatically turn on when dark.

4.4.2.2 Light should be adequately sized to light a clear path 10 feet in front of door.

4.4.3 Light switches shall be mounted in the approximate location as shown on Figure 4. Switch for the overhead interior lights shall be dimmable, and shall be located closest to the door (if overhead light switch and exterior light switch are installed in same box). Height of switch shall be approximately 42” above ground to top of operating portion of device.

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Figure 4: Interior Front Wall (Section C-C)

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Figure 5: Exterior Front Wall

4.5 Exit Sign and Emergency Backup Light

4.5.1 The enclosure shall be provided with a standard LED battery-backup exit sign/emergency light on the interior above the personnel door.

4.5.2 The fixture shall have an internal battery with trickle charge function.

4.6 Electrical Receptacles

4.6.1 Receptacles shall be fed from 120 Volt, 20 Amp GFCI circuit breakers.

4.6.2 Install Industrial Grade 20 Amp/120V quadruplex receptacles at the locations shown in Figures 2 and 3.

4.6.3 The receptacles shall be labeled with their respective station number. Label Station 5 additionally with “Coffee Maker.”

4.6.4 Left wall receptacles should be placed approximately 18” above the floor, and between the first and second channel struts, at the locations shown in Figure 2.

4.6.5 Right wall receptacles should be placed approximately 18” above the floor at the locations shown in Figure 3.

HVAC UNIT EXTERIOR

LIGHT

EXTERIOR FRONT WALL

DISCONNECT

PANEL

EXCLUSION

ZONE

24" x 30"

WALK IN

MAN

DOOR

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4.7 Heating and Cooling

4.7.1 The vendor shall provide a wall mounted heating/cooling unit providing a minimum of 7,000 btu/hr of heating and 9,000 btu/hr cooling.

4.7.2 The unit will be mounted through the front wall in the top left most corner, see Figure 4 & 5.

4.7.3 Heating/cooling equipment is to be overcurrent protected with suitable sized breaker and hardwired to the load center.

4.7.3.1 Shorten unit chord to shortest appropriate length and attach to the wall.

4.7.4 Install a 12” exhaust fan with exterior automatic shutters that will open and close respectively when the fan is turned off and on. Install on the right wall in the top corner closest to the double door end, with a switch located with the main light switch at the side of the personnel door on the front wall.

4.7.5 Harden exterior of heating/cooling unit per SECNAV M-5510.36, Exhibit 10A.2.e and Military Handbook 1013/1A.

4.8 Electrical System Testing

4.8.1 Megger Test

4.8.1.1 Measure resistance from EGC to all conductive cases of installed components.

Acceptance criterion is < 1.0Ω.

4.8.2 Continuity Test

4.8.2.1 Perform a 500 VDC insulation resistance tests on wiring from safety disconnect to load center. Measure from each phase to remaining phases and from each phase to ground.

Acceptance criterion is ≥ 10MΩ.

4.8.2.2 Perform a 500 VDC insulation resistance tests on wiring from load center to installed components. Measure from each phase to remaining phases and from each phase to ground. Acceptance criterion is ≥ 10MΩ.

5 FIRE PROTECTION SYSTEM

5.1 The enclosure shall be equipped with an automatic sprinkler system.

5.1.1 The sprinkler system shall be designed for 0.1 gal/min sprinkler coverage per square foot of interior space, and shall utilize automatic sprinkler heads.

5.1.2 Operation of sprinklers shall sound an audible alarm (e.g. water gong) outside of the enclosure.

5.1.3 Exterior connection point shall be conveniently located, clearly labeled, and have a non-corrosive metal 1 ½” Female Camlock connection.

5.1.4 Sprinkler system will have a test port installed just after the water flow sensor and exit to the exterior to provide a convenient way of testing water flow sensor and audible alarm.

Exit discharge point shall be capped and clearly labeled on the exterior.

5.1.5 All sprinkler piping shall be completed painted red to help prevent corrosion.

5.1.6 Sprinkler system shall be pressure tested to a minimum of 90 psi to verify that there are no leaks in the system.

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5.1.7 Cap connection point with a brass cap sized to fit. Cap shall have a stainless steel lanyard attaching the cap to the enclosure. Lanyard will be minimally sized, but still allow easy removal and install.

5.2 Smoke Detector

5.2.1 Install a U/L listed 120 VAC powered photoelectric smoke detector with a removable 10-YR lithium ion battery backup in the ceiling of the enclosure. Smoke detector should be located approximately in the center of the enclosure and mounted to a red junction box.

6 DOCUMENTATION & SUBMITTAL REQUIREMENTS

6.1 General

6.1.1 Detailed user manuals for the enclosure and all associated equipment and systems shall be provided to PSNS&IMF at delivery.

6.1.2 A complete set of as-built drawings including but not limited to mechanical, structural and electrical shall be provided to PSNS&IMF at delivery. Manufacturing or shop sketches are acceptable in lieu of engineered drawings, provided they depict the as-built condition of the enclosure or system, and are clearly labeled, legible, and reproducible. Drawings and/or sketches must contain the following information, at a minimum.

6.1.2.1 Structural drawings or sketches must show a typical cross section of the floor, walls and ceiling. Include the type, size and spacing/location of structural members, insulation, framing, stiffeners and finishing materials. Include attachment/anchoring method(s) used for structural members, framing, stiffeners and finishing materials. Include details for any doors or penetrations.

6.1.2.2 Mechanical drawings or sketches must include a diagram or schematic of any installed mechanical systems (e.g. sprinkler system), and include a detailed material list for items/parts used in each mechanical system. To support future maintenance, include the brand name, size and description of mechanical parts used for each system.

6.1.2.3 Electrical drawings or sketches must include an as-built wiring schematic that shows how all electrical components and devices are connected. Include the size and termination point(s) of all conductors from the safety disconnect to the load center, and the size and termination point(s) of all conductors in each circuit. To support future maintenance, include a detailed material list for all electrical items/parts used, including the nameplate data of the safety disconnect, load center, circuit breakers, heater, lights, switches, etc…

6.1.3 Detailed product literature for all components shall be provided at delivery in the form of both hard copies and electronic searchable PDF files on a CD. Scanned copies of the hard copies and converted into PDF format is acceptable.

6.2 Lifting Attachments

6.2.1 The weight of the completely outfitted enclosure (± 5%) shall be provided prior to shipment of the enclosure, and shall be labeled on the exterior of the enclosure both in the front and the back in approximately 2” tall, bold, black vinyl letters.