SPI AK16873120_NIIN 016873120.pdf

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Battery Charger
Solicitation number
SPRDL1-26-Q-0074
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This is a DD Form 2169C Special Packaging Instruction document for a battery charger kit (Part Number 1100771-503, CAGE 23386, National Stock Number 6130-01-687-3120) dated January 26, 2026. The document specifies detailed packaging and preservation requirements for a complete charging system kit containing eight components: a solar cell panel, two special purpose cable assemblies, a power supply, a battery charger, a utility patch pocket, a power electrical cable assembly, and a UBC Lite Pocket Guide CD.

The document mandates segregated packing of the first seven components with specific preparation, cushioning, bagging, and inspection requirements for each item in accordance with military standards MIL-STD-2073-1, MIL-DTL-117, MIL-PRF-121, and ASTM specifications. The solar panel requires folding to approximately 12 x 12 x 2-1/4 inches using a detailed three-step folding procedure with hook-and-loop strap securing. Cable assemblies must be coiled to specified diameters (10-inch or 6-inch) and heat-sealed in bags. The power supply and battery charger require wrapping, cushioning with foam, and bagging. All items are consolidated into a single ASTM-D5118 corrugated fiberboard container sized 12-1/8 x 12-1/8 x 6-7/8 inches, with segregated packs 1 and 2 positioned at the bottom and remaining items arranged as a single layer. Final packing shall be Level A (wood-cleated panelboard boxes per ASTM-D 6251 or nailed wood per ASTM-D 6880) or Level B (fiberboard or corrugated boxes per ASTM D5118 or D5168). Quantities exceeding 125 pounds require palletization per MIL-STD-147. This is identified as a government-estimated SPI with unit pack weight of 13.2 pounds and dimensions of 12.6 x 12.6 x 7.4 inches.

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DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6130-01-687-3120 01/26/2026

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

001 NONE 13.2 0.680 12.6 X 12.6 X 7.4

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, SEE NOTES C & D

13. CLEANING 1 A/R ITEM CONTENTS: SEE NOTE B

MIL-STD-2073-1

14. DRYING 2 A/R ITEM PREPARATION: SEE NOTE C

MIL-STD-2073-1

15. PACKING 3 A/R ITEM CONSOLIDATION: SEE NOTE D

a. LEVEL A

MIL-STD-2073-1 & NOTE F

b. LEVEL B

MIL-STD-2073-1 & NOTE F

16. MARKING

MIL-STD-129 & NOTE E ALL DIMENSIONS ARE IN INCHES

17. NOTES/ DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

2. INSPECT THE PACKING IN ACCORDANCE WITH TM 38-701 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. PART NUMBER 1100771-503 (23386) CHARGER,BATTERY, QTY 1, CONSISTS OF THE FOLLOWING:

TABLE 1 – KIT CONTENTS

SEG PACK PART NUMBER DESCRIPTION/ ITEM NAME QTY

1 1600813-3 SOLAR CELL PANEL 1

2 85585-001 CABLE ASSEMBLY,SPECIAL

PURPOSE,ELECTRICAL 1

3 855009-001 CABLE ASSEMBLY,SPECIAL

PURPOSE,ELECTRICAL 1

4 1600902-1 POWER SUPPLY 1

5 1600903-1 CHARGER,BATTERY 1

6 1600903-10 PATCH POCKET,UTILITY 1

7 85589-001 CABLE ASSEMBLY,POWER,ELECTRICAL 1

8 84462-IETM UBC LITE POCKET GUIDE CD 1

C. PREPARE SEGREGATED PACK NUMBERS 1 – 7 AS FOLLOWS:

SEGREGATED PACK NUMBER: 1 PART NUMBER: 1600813-3

DESCRIPTION: SOLAR CELL PANEL QUANTITY: 1

1. ITEM PREPARATION: FOLD SOLAR PANEL TO APPROXIMATELY 12 X 12 X 2-1/4.

FOLLOW “SOLAR PANEL FOLDING PROCEDURE” AND FIGURES 1-3.

XWR

SPECIAL PACKAGING INSTRUCTION Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6130-01-687-3120 01/26/2026

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6 Pages

17. NOTES/ DRAWING

2. CUSHIONING: ASTM D4727, TY CF, CL D, QTY 2, SIZE: 12 X 12. PLACE ITEM BETWEEN PADS, SECURE W/ TAPE.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 12-1/8 X 12-1/8, CLOSE BAG BY HEAT SEAL.

4. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 1”.

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 31.

SOLAR PANEL FOLDING PROCEDURE

STEP 1: FROM THE DEPLOYED POSITION (CLOTH SIDE DOWN), AND WITH THE CONNECTOR FACING TOWARDS YOU, FOLD THE RIGHT SIDE OF THE SOLAR PANEL OVER AND ON TOP OF THE LEFT SIDE. SEE FIGURE 1.

FIGURE 1 FIRST FOLD OF SOLAR PANEL

STEP 2: STARTING WITH THE FIRST PANEL, FOLD PANEL AS SHOWN IN FIGURE 2.

FIGURE 2 FOLDING SOLAR PANEL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6 Pages

SOLAR PANEL FOLDING PROCEDURE CONT’D

STEP 3: SECURE SOLAR PANEL WITH HOOK AND LOOOP STRAP. SEE FIGURE 3.

FIGURE 3 SECURING FOLDED SOLAR PANEL

SEGREGATED PACK NUMBERS: 2 PART NUMBER: 85585-001

DESCRIPTION: CABLE ASSEMBLY,SPECIAL PURPOSE,ELECTRICAL QUANTITY: 1

1. ITEM PREPARATION: COIL CABLE TO 10 INCH DIAMETER, SECURE W/ TAPE OR TIE. SEE FIGURE 4.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10-1/8 X 10-1/8, CLOSE BAG BY HEAT SEAL.

3. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 2”.

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 31.

FIGURE 4 COILED CABLE

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6 Pages

SEGREGATED PACK NUMBER: 3 PART NUMBER: 855009-001

DESCRIPTION: CABLE ASSEMBLY,SPECIAL PURPOSE,ELECTRICAL QUANTITY: 1

1. ITEM PREPARATION: COIL CABLE TO 6 INCH LENGTH, SECURE W/ TIE. SEE FIGURE 5.

2. WRAP: MIL-PRF-121, TY II, SIZE: AS REQUIRED, SECURE W/ TAPE.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6-1/8 X 2-1/8, CLOSE BAG BY HEAT SEAL.

4. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 3”.

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 31.

FIGURE 5 COILDED CABLE

SEGREGATED PACK NUMBER: 4 PART NUMBER: 1600902-1

DESCRIPTION: POWER SUPPLY QUANTITY: 1

1. ITEM PREPARATION: COIL CABLE OF ITEM TO 6 INCH LENGTH, SECURE W/ TIE. SEE FIGURE 6.

2. WRAP: MIL-PRF-121, TY II, SIZE: AS REQUIRED, SECURE W/ TAPE.

3. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: AS REQUIRED, THICKNESS 1/4 IN. WRAP, SECURE WITH TAPE.

4. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 6-1/2 X 4, CLOSE BAG BY HEAT SEAL.

5. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 4”.

6. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 41.

FIGURE 6 COILDED CABLE

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6 Pages

SEGREGATED PACK NUMBER: 5 PART NUMBER: 1600903-1

DESCRIPTION: CHARGER,BATTERY QUANTITY: 1

1. WRAP: MIL-PRF-121, TY II, SIZE: AS REQUIRED, SECURE W/ TAPE.

2. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: AS REQUIRED, THICKNESS 1/4 IN. WRAP, SECURE WITH TAPE.

3. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: AS REQUIRED, CLOSE BAG BY HEAT SEAL.

4. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 5”.

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 41.

SEGREGATED PACK NUMBER: 6 PART NUMBER: 1600903-10

DESCRIPTION: PATCH POCKET,UTILITY QUANTITY: 1

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: AS REQUIRED, CLOSE BAG BY HEAT SEAL.

2. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 6”.

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 31.

SEGREGATED PACK NUMBER: 7 PART NUMBER: 85589-001

DESCRIPTION: CABLE ASSEMBLY,POWER,ELECTRICAL QUANTITY: 1

1. CUSHIONING: PPP-C-795, CL REGULAR, SIZE: AS REQUIRED.

2. ITEM PREPARATION: WRAP ENDS WITH CUSHIONING, SECURE W/ TAPE. COIL TO 6 INCH LENGTH, SECURE

W/ TIE.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: AS REQUIRED, CLOSE BAG BY HEAT SEAL.

4. IDENTIFICATION: IDENTIFY THE ITEM WITH “SEGREGATED PACK NUMBER 7”.

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 31.

D. CONSOLIDATION: COMBINE ITEMS FROM NOTE C, SEGREGATED PACK NUMBERS 1 – 7, AND SEGREGRATED PACK 8

IN ACCORDANCE WITH THE FOLLOWING:

1. PLACE SEGREGATED PACKS 1 & 2 AT BOTTOM OF CONTAINER: ASTM-D5118, TY CF, ST RSC, CL WR, GR W5c, VR SW, SIZE: 12-1/8 X 12-1/8 X 6-7/8.

2. PLACE REMAINING SEGREGATED PACKS AS A SINGLE LAYER INTO CONTAINER, AND CLOSE IN

ACCORDANCE WITH ASTM-D1974, METHOD 2B1.

3. FILL CONTAINER VOIDS WITH PAPER AND/OR CUSHIONIONG.

4. IDENTIFICATION: IDENTIFY CONTAINER WITH “THIS CONTAINER CONTAINS SEGREGATED PACK NUMBERS 1

– 8”.

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1, CRITERIA FOR PRESERVATION, METHOD 10.

E. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129 IDENTIFYING THE ITEMS WITHIN THE KIT. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR

SEGREGATED PACK NUMBER.

F. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D 6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING EITHER FIBERBOARD BOXES, WEATHER-RESISTANT CLASS, CONFORMING TO ASTM D5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS CGWR, The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Washington Headquarters Services, at whs.mc-alex.esd.mbx.dd-dod-informationcollections@mail.mil. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1100771-503 (23386) CHARGER,BATTERY 81337 AK16873120

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6 Pages

CONFORMING TO ASTM D5168. CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IN ACCORDANCE WITH SPECIFIC, APPLICABLE METHODS OF ASTM D1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR

PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

NOTE: THIS IS A GOVERNMENT ESTIMATED SPI

SPECIAL PACKAGING INSTRUCTION

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