SPI_AK15812108.pdf

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Dressed Axle Assembly, Automotive
Solicitation number
SPRDL125R0206
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This is a Special Packaging Instruction (DD Form 2169) for a Front Axle with National Stock Number 2520-01-581-2108, dated 2/26/2010. The document provides detailed specifications for preservation, cleaning, drying, packing, marking, and shipping of a front axle, following military standard MIL-STD-2073-1D. The packaging instructions include specific requirements such as applying preservative through grease fittings, sealing all axle openings with caps/plugs, wrapping barrier material around mounting points, and using a container of MIL-C-104, Type II, Class 2, Style A.

The document includes comprehensive detailed drawings and specifications for lumber, blocking, bracing, and hardware components, with precise measurements and assembly instructions. Key packaging requirements include cleaning and drying the item before preservation, applying preservative to unpainted metallic surfaces, and using specific nails/staples conforming to ASTM-F1667. The unit container must be marked as "Reusable Container, Do Not Destroy" and includes instructions for opening, with a unit pack weight of 1,746.0 lbs and dimensions of 102.8 x 26.3 x 34.6 inches.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-581-2108 2/26/2010 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 1746.0 54.135 102.8 X 26.3 X 34.6

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-G-10924

MIL-STD-2073-1D & NOTE B 2-D A/R CAPS/PLUGS: NAS 847

14. DRYING 3-E A/R PRESERVATIVE:MIL-PRF-16173, GRADE 4

MIL-STD-2073-1D & NOTE B 4-F 2 BARRIER: MIL-PRF-121, TYPE II,

15. PACKING

SIZE: 12 X 24

5-G BLOCKING AND BRACING: ASTM-D6199

a. LEVEL A 6-H 1 CONTAINER:MIL-C-104, TYPE II, CLASS 2, STYLE A, MIL-STD-2073-1D & NOTE I SIZE: 100-1/2 X 24 X 24

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE J

17. NOTES/DRAWING

A. PRESERVATION AND PACKING SHALL BE INSPECTED IN ACCORDANCE WITH MIL-STD-2073-1D AND ANY

APPLICABLE CONTAINER SPECIFICATIONS.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PRESERVATIVE AND

PACKAGING MATERIALS.

C. PRESERVATIVE: APPLY PRESERVATIVE THROUGH ALL ZURK (GREASE) FITTINGS.

D. SEAL ALL OPENINGS TO INTERIOR OF AXLE WITH CAPS/PLUGS OF APPROPRIATE SIZE.

E. PRESERVATIVE: APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERIOR METALLIC SURFACES.

F. BARRIER: WRAP BARRIER MATERIAL AROUND AXLE AT MOUNTING POINTS TO PREVENT CONTACT WITH CONTAINER LUMBER, SECURE WITH TAPE ASTM-D6123. SEE DRAWING ON PAGE 5 FOR CLARIFICATION.

G. SEE PAGES 2

H. CLOSURE: CLOSE CONTAINER ACCORDING TO THE APPLICABLE CONTAINER SPECIFICATION(MIL-C-104).

I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

J. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND

ONE SIDE WITH MINIMUM ½ INCH HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY”. IN ADDITION THE TOP SHALL BE MARKED “REMOVE (LAG BOLTS OR SCREWS) TO OPEN CONTAINER”, USING MINIMUM ½ INCH HIGH BLACK LETTERS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-581-2108 2/26/2010 A

ITEM SIZE QTY ADDITIONAL NOTES:

A 2 X 6 X 24 2 SEE PAGE 3

B 2 X 6 X 10-1/2 6 SEE PAGE 3

C 2 X 6 X 6 6 SEE PAGE 3

D 5-1/2 X 10-1/2 X 3/8 PLYWOOD 2 SEE PAGE 3

E 5-1/2 X 6 X 3/8 PLYWOOD 2 SEE PAGE 3

F 4 X 4 X 24 2 SEE PAGE 3

G 1/2 X 18 CARRIAGE BOLT 2

H 1/2 X 16 CARRIAGE BOLT 2

I 1/2 X 8 CARRIAGE BOLT 2

J 1/2” HARDWARE SET 6 SETS HARDWARE SET CONSISTS OF:

1PC 1/2 FLAT WASHER

1PC 1/2 SPLIT WASHER

1PC 1/2 NUT

NOTE: ALL LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED.

HARDWARE MUST BE PAINTED, PLATED OR PRESEVED WITH MIL-PRF-16173, GRADE 4.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

WWRRAAPP BBAARRRRIIEERR

FFRROOMM NNOOTTEE ““FF””

HHEERREE

TOP VIEW

FRONT VIEW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

NOTE: ALL HOLES ARE 1/2 INCH DIAMETER.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages

HHOOLLDD--DDOOWWNN IITTEEMM ““FF””

QQTTYY 22

SSUUPPPPOORRTT AASSSSEEMMBBLLYY::

QQTTYY 22

IITTEEMM ““AA””

IITTEEMM ““BB””

IITTEEMM ““DD””

IITTEEMM ““EE””

IITTEEMM ““CC””

AASSSSEEMMBBLLEE BBLLOOCCKKIINNGG

UUSSIINNGG NNAAIILLSS//SSTTAAPPLLEESS

CCOONNFFOORRMMIINNGG TTOO

AASSTTMM--FF11666677..

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12512472 (64678) FRONT AXLE 19207 AK15812108

BASE WITH SUPPORT ASSEMBLIES (TOP VIEW)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages

SSEECCUURREE BBLLOOCCKKIINNGG TTOO BBAASSEE UUSSIINNGG

NNAAIILLSS//SSTTAAPPLLEESS CCOONNFFOORRMMIINNGG TTOO

AASSTTMM--FF11666677..

AALLLL DDRRIILLLL HHOOLLEESS AARREE

11//22 IINNCCHH DDIIAAMMEETTEERR

IITTEEMM ““GG””

IITTEEMM ““HH””

IITTEEMM ““II””

IITTEEMM ““HH””

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