SPI 078.pdf

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

-CC/TB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4036 (19207) RECHARGE KIT, VALVE 19207 AK14839758

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4210-01-483-9758 11-26-2002 A

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 12.0 0.367 15.0 X 6.5 X 6.5

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1D, SEE BLOCK 17 SEE NOTES.

13. CLEANING

MIL-STD-2073-1D

14. DRYING

MIL-STD-2073-1D

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE I

b. LEVEL B

MIL-STD-2073-1D AND NOTE I

16. MARKING

MIL-STD-129 AND NOTE D

17. NOTES / DRAWING

A. REFER TO THE BILL OF MATERIALS FOR REFERENCED ITEM NUMBERS ON THE ACCOMPANYING PAGES.

B. THIS KIT, AS SHOWN ON REVISION B OF DRAWING 57K4036, CONSISTS OF THE FOLLOWING PARTS

CONSOLIDATED INTO 8 SEGREGATED PACKAGES.

SEGREGATED METHOD OF

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY. PRESERVATION

1 4400873-0184 61423 O-RING 1 31

2 4400873-0164 61423 O-RING 1 31

3 5661-0026 61423 O-RING 1 31

4 12324041 19207 O-RING 1 31

5 MS35338-138 96906 WASHER, LOCK 4 31

6 12437457-1 19207 LUBRICANT, O-RING 1 31

12437438 19207 DECAL, WARNING 1 31

12466897-2 19207 DECAL, DRY CHEMICAL 2 31

8 12437445-1 19207 CONTAINER, DRY CHEM 1 31

C. MARKING, SEGREGATED PACKAGES.

MARK EACH SEGREGATED PACKAGE WITH THE SEGREGATED PACKAGE NUMBER.

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Pages

D. MARKING, CONTAINER.

MARK UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST IDENTIFY THE ITEMS

WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE NUMBER.

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4036 (19207) RECHARGE KIT, VALVE 19207 AK14839758

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4210-01-483-9758 11-26-2002 A

E. PREPARE THE FOLLOWING PARTS AS DESCRIBED BELOW:

SEGREGATED

PART NUMBER NOMENCLATURE QTY. BAG PACKAGE

4400873-0184 O-RING 1 1A 1

4400873-0164 O-RING 1 1A 2

5661-0026 O-RING 1 1A 3

12324041 O-RING 1 1A 4

MS35338-138 WASHER, LOCK 4 1A 5

12437457-1 LUBRICANT, O-RING 1 1A 6

PLACE TOTAL QUANTITY OF EACH PART INTO THE SPECIFIED BAG AND CLOSE BY HEAT SEALING.

F. PREPARE THE FOLLOWING PARTS TO FORM SEGREGATED PACKAGE 7, AS DESCRIBED BELOW:

PREPARE THE FOLLOWING PARTS AS DESCRIBED BELOW:

PART NUMBER NOMENCLATURE QTY

12437438 DECAL, WARNING 1

12466897-2 DECAL, DRY CHEM 2

PLACE TOTAL QUANTITY OF PART INTO BAG, ITEM 1C. CLOSE BAG BY HEAT SEALING.

G. 12437445-1, CONTAINER, DRY CHEMICAL, SEGREGATED PACKAGE 8, QUANTITY 1.

1. WRAP SEGREGATED PACKAGE 7 AROUND DRY CHEMICAL CONTAINER AND SECURE BAG, ITEM 1C

TO CONTAINER USING TAPE.

2. PLACE DRY CHEMICAL CONTAINER IN BAG, ITEM 1B, AND CLOSE BY HEAT SEALING.

H. CONSOLIDATE SEGREGATED PACKAGES 1 THRU 8 AND PLACE INTO CONTAINER, ITEM 2. CLOSE

CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

I. LEVEL A: PACKING SHALL BE ACCOMPLISHED USING A CLEATED PLYWOOD BOX, CONFORMING TO

ASTM-D6251, TYPE III, CLASS 1.

LEVEL B: THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL B SHIPPING CONTAINER WHEN SEALED AND

REINFORCED IN ACCORDANCE WITH ASTM-D1974, METHOD 2C OR 2D.

FOR BOTH LEVEL A AND LEVEL B, WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME

DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED.

MIL-HDBK-774 MAY BE USED FOR GUIDANCE.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3 Pages

J. INSPECT THE PRESERVATION (SEE NOTE B), THE SEGREGATED PACKAGES, CONSOLIDATION PACKS (WHEN A METHOD IS SPECIFIED), UNIT PACK AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND

THE APPLICABLE CONTAINER SPECIFICATION.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3 Pages

OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4036 (19207) RECHARGE KIT, VALVE 19207 AK14839758

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

4210-01-483-9758 11-26-2002 A

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION

SIZE

SPECIFICATION DATA

QTY.

1 BAG MIL-DTL-117, TYPE I, CLASS B, STYLE

2.

1A 3 X 5 6 1B 14 X 20 1 1C 4 X 8 1

2 CONTAINER 6-1/8 X 6-1/8 X 14-1/4 ASTM-D5118, TYPE CF, CLASS WR,

STYLE RSC, VARIETY SW,

GRADE W5c.