Specifications 1282A721Q0018 Boxelder Job Corps Center Dorm Door Replacement.pdf

DORMITORY DOOR REPLACEMENTS 001500-1

BOXELDER JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICATIONS

SECTION 001500

BOXELDER JOB CORPS CCC

DORMITORY DOOR REPLACEMENTS

LIST OF DRAWINGS AND SPECIFICATIONS

A. List of Contract Drawings:

T1.0 Vicinity Map and Sheet Index T1.1 Location Map T1.2 A0.1 A0.2 A1.0 A2.0 A3.0

Campus Map Door Types and Schedule Photos Floor Plan H-1 Dormitory Floor Plan H-2 Dormitory Floor Plan H-4 Dormitory

8 Total Plan Sheets in this Contract

B. List of Contract Specifications

DIVISION 1 - GENERAL REQUIREMENTS

Section 010150 General Requirements

DIVISION 8 – DOORS AND WINDOWS

Section 081114 Section 087100 Section 088000

Hollow Metal Doors and Frames Door Hardware Glazing

DIVISION 9 - FINISHES

Section 099000 Painting

DORMITORY DOOR REPLACEMENTS 001500-2

BOXELDER JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICATIONS

END OF SECTION

DORMITORY DOOR REPLACEMENTS 010150 – 1

BOXELDER JOB CORPS CCC GENERAL REQUIREMENTS

SECTION 010150

GENERAL REQUIREMENTS

PART 1 – SUMMARY OF WORK

1.1 DESCRIPTION

A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, utilities, miscellaneous items, freight and delivery and all necessary valid licenses for the work summarized as follows:

a. Remove and replace 12 doors in Dormitory H1.

b. Remove and replace 12 doors in Dormitory H2.

c. Remove and replace 12 doors in Dormitory H4.

1.2 LOCATION

A. This project is located at the Boxelder Job Corps Civilian Conservation Center located Four miles from Nemo South Dakota in Lawrence County. The address is 22023 Job Corps Pl, Nemo South Dakota, 57759.

1.3 PROJECT SCHEDULING

A. Work hours for this project are between 8:00 AM-3:30 PM Monday through Friday, while students are not present in the dormitories.

1.4 POINT OF CONTACT

A. Center Point of Contact: Edward Lewis 605-348-3636, ext. 1142603, edward.p.lewis@usda.gov.

1.5 USE OF PREMISES

A. Confine constructions operations to immediate area of work. Do not disturb portions of Project site beyond areas in which the Work is indicated.

B. Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate Government usage. Perform the work so as not to interfere with Government's day-to-day operations.

C. Keep driveways, parking areas, loading areas and entrances to buildings clear and available to Government, Government's employees, and emergency vehicles at all times.

Do not use these areas for parking or storage of materials. Do not close or obstruct

DORMITORY DOOR REPLACEMENTS 010150 – 2

walkways, corridors, or other occupied or used facilities without written permission from Government.

1.6 WORK RESTRICTIONS

A. Smoking is permitted on campus only in the designated smoking area.

1.7 SCHEDULE OF ITEMS

A. Schedule of Items:

1. Provide pricing for all items listed in the Schedule of Items.

2. Contract award will be made for all Base Items

B. Base Items (BI):

1. Base Item No. 1- Dormitory H1 Door Replacements

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove and replace the existing 12 dormitory room doors and door hardware.

2. Base Item No. 2 - Dormitory H2 Door Replacements

b. Payment: The contract lump sum price as shown in the Schedule of Items

3. Base Item No. 3 - Dormitory H4 Door Replacements

b. Payment: The contract lump sum price as shown in the Schedule of Items

PART 2 – SUBMITTAL PROCEDURES

2.1 DEFINITIONS

A. Action Submittals: Written and graphic information that requires Government approval.

B. Informational Submittals: Written information that does not require Government approval. Submittals may be rejected for not complying with requirements.

DORMITORY DOOR REPLACEMENTS 010150 – 3

2.2 PROCEDURES

A. Contractor Responsibilities

1. Review each submittal and check for compliance with the Contract Documents.

2. Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.

3. Include the following information on label or cover sheet for processing and recording action taken:

b. Project name.

c. Date.

d. Name and address of Contractor.

e. Name of manufacturer.

f. Unique identifier, including revision number.

g. Number and title of appropriate Specification Section.

h. Drawing number and detail references, as appropriate.

i. Date of Contractor’s approval.

j. Statement certifying that submittal has been reviewed, checked, and approved by the Contractor for compliance with the Contract Documents.

1. The Government will not review submittals that do not bear Contractor's approval and will return them without action.

2. Unless additional copies are required for final submittal, and unless the

Contracting Officer (CO) observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

3. Submittals must be submitted in electronic PDF format. Submit to CO via email or electronic file transfer site.

4. Only final submittals with mark indicating action taken by Government are to be used for construction.

5. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

B. Processing Time: Time for review shall commence on CO's receipt of submittal.

1. Initial Review: Government will review initial submittal within 10 working days.

Additional time may be needed if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. Resubmittals: If resubmittal is necessary, it will be processed in same timeframe as initial submittal.

2.3 ACTION SUBMITTALS

A. Prepare and submit Action Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

B. Collect information into a single submittal for each element of construction and type of product or equipment.

DORMITORY DOOR REPLACEMENTS 010150 – 4

1. Mark up each submittal to show which products and options are applicable.

2. Include the following information, as applicable:

b. Manufacturer's written recommendations.

c. Manufacturer's product specifications.

d. Manufacturer's installation instructions.

e. Manufacturer's catalog cuts.

f. Wiring diagrams showing factory-installed wiring.

g. Compliance with recognized trade association standards.

h. Compliance with recognized testing agency standards.

C. Required Action Submittals

1. As specified in Technical specification sections.

2.4 INFORMATIONAL SUBMITTALS

A. Prepare and submit Informational Submittals required in the Technical Specifications in this contract, if applicable, and as indicated below:

B. Required Informational Submittals:

1. Accident Prevention Plan.

2. Construction Schedule.

2.5 CLOSEOUT SUBMITTALS

A. Prepare and submit Closeout Submittals, as follows:

1. As specified in Technical specification sections.

PART 3 – TEMPORARY FACILITIES AND CONTROLS

3.1 USE OF UTILITIES

A. Utilities: Use of Government existing facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in an acceptable condition. At Substantial Completion, restore these facilities to condition existing before initial use. The following are available for use by the contractor: water, and electrical power services. The following are not available: telephone service. The contractor is expected to provide whatever phone service he deems necessary for the duration of the project.

3.2 SANITARY FACILITIES

A. Sanitary facilities are available for use by the Contractor. Facilities must be cleaned and maintained daily.

DORMITORY DOOR REPLACEMENTS 010150 – 5

3.3 STAGING AND STORAGE

A. Coordinate on-site staging and storage requirements with the Center Point of Contact or the Contracting Officer Representative (COR).

3.4 CONSTRUCTION WASTE DISPOSAL FACILITIES

A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste.

3.5 SAFETY AND ENVIRONMENTAL PROTECTION

A. Environmental Protection: Contractor shall provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects.

B. Barricades, Warning Signs, and Lights: Comply with the national or state Manual on Uniform Traffic Control Devices (MUTCD) for erecting structurally adequate barricades, paint with appropriate colors, graphics, and warning signs/lights to inform personnel, students, and the public of possible hazards.

C. Fire Protection.

1. Store combustible materials in containers in fire-safe locations.

2. Maintain unobstructed access to fire extinguishers, fire hydrants, fire-protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire-exposure areas.

3. Supervise welding operations, combustion-type temporary heating units, and similar sources of fire ignition.

PART 4 – EXECUTION REQUIREMENTS

4.1 EXAMINATION

A. Before beginning work, examine areas and document existing conditions. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with the Work indicates acceptance of surfaces and conditions.

B. Field verify all new and existing dimensions affecting the work of this contract before ordering products.

C. Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to CO. Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents.

DORMITORY DOOR REPLACEMENTS 010150 – 6

4.2 INSTALLATION

A. Locate the Work and components of the Work accurately, in correct alignment and elevation to fit with existing construction.

B. Make vertical work plumb and make horizontal work level.

C. Install per manufacturer's written instructions and recommendations.

4.3 PROGRESS CLEANING

A. Clean Project site and work areas daily, including common areas. Dispose of materials lawfully.

1. Comply with NFPA 241 requirements for removal of combustible waste materials and debris.

2. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F (27 deg C).

B. Burying or burning waste materials on-site will not be permitted. Washing waste materials down sewers or into waterways will not be permitted.

4.4 PROTECTION OF INSTALLED CONSTRUCTION

A. Provide protection and maintain conditions that ensure installed Work does not get damaged or deteriorated prior to Substantial Completion.

4.5 CORRECTION OF THE WORK

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.

PART 5 – CLOSEOUT PROCEDURES

5.1 SUBSTANTIAL COMPLETION

A. Definition of Substantial Completion: The Date certified by the CO when construction is sufficiently complete, in accordance with the Contract Documents, so the Government can occupy or utilize the Work or designated portion thereof for the use for which it is intended, as expressed in the Contract Documents.

B. Preliminary Procedures: Before requesting inspection for determining date of Substantial Completion, complete the following. List items below that are incomplete in request.

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete.

DORMITORY DOOR REPLACEMENTS 010150 – 7

2. Advise the CO of pending insurance changeover requirements.

3. Submit specific warranties, workmanship bonds, final certifications, and similar documents.

4. Obtain and submit releases permitting Government unrestricted use of the Work and access to services and utilities.

5. Deliver tools, spare parts, extra materials, and similar items to location designated by Government. Label with manufacturer's name and model number where applicable.

6. Complete startup testing of systems.

7. Submit changeover information related to Government occupancy, use, operation, and maintenance.

8. Complete final cleaning requirements, including touchup painting.

9. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.

C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by CO, that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

2. Results of completed inspection will form the basis of requirements for Final

Completion.

5.2 FINAL COMPLETION

A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion, complete the following:

1. Submit certified copy of CO’s Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by CO. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance.

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.

3. Instruct Government personnel in operation, adjustment, and maintenance of products, equipment, and systems.

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare a final Certificate for Payment after inspection or will

DORMITORY DOOR REPLACEMENTS 010150 – 8

notify Contractor of construction that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

5.3 LIST OF INCOMPLETE ITEMS (PUNCH LIST)

A. Preparation: Submit two copies of list. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction.

5.4 FINAL CLEANING

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations.

B. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces.

C. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project:

1. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances.

2. Remove tools, construction equipment, machinery, and surplus material from Project site.

3. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration.

D. Remove waste materials from Project site and dispose of lawfully.

END OF SECTION 010150

DORMITORY DOOR REPLACEMENTS 081114 - 1

BOXELDER JOB CORPS CCC HOLLOW METAL

DOORS AND FRAMES

SECTION 081114

HOLLOW METAL DOORS AND FRAMES

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes

1. Work under this section comprises of furnishing hollow metal doors and frames, including window frames with provision for glazed openings, fire labeled, as scheduled.

B. Related Documents

1. Related documents, drawings and general provisions of contract, including

General and Supplementary Conditions and Division 1 specification sections apply to this section.

C. Related Sections

1. 087100 – Door Hardware

2. 088000 – Glazing

3. 099000 - Painting

1.2 REFERENCES

A. Standards

1. NFPA 80 – Fire Doors and Windows

2. ANSI/SDI-100 – Recommended Specifications for Standard Steel Doors and

Frames

3. SDI-107 – Hardware on Steel Doors (reinforcement application)

4. ANSI-A250.4 – Steel Doors and Frames Physical Endurance

5. UL10C - Standard for Positive Pressure Fire Tests of Door Assemblies

B. Codes

1. NFPA-101 – Life Safety Code, latest version

2. International Building Code, latest version

3. United States Access Board’s Architectural Barriers Act Accessibility

Guidelines.

1.3 SUBMITTALS

A. General Requirements

1. Submit copies of the hollow metal door and frame shop drawings in accordance with Division 1, General Requirements.

DORMITORY DOOR REPLACEMENTS 081114 - 2

B. Prior to ordering products, furnish a list of information on existing doors and frames to be replaced, including size, thickness, fire rating, and hardware.

C. Product Data

1. Submit shop drawings showing fabrication and installation of standard steel doors and frames. Include details of each door and frame type, elevations, conditions at openings, details of construction, location and installation requirements of door hardware reinforcements, details of joints and connections, and accessory items.

D. Shop Drawings

1. Provide a schedule of doors and frames using same reference numbers for details and door openings as those on the contract documents. Shop drawings should include the following information:

a. Material thickness and/or gauge.

b. Door core material.

c. Mortises and reinforcements.

d. Locations of exposed fasteners.

e. Glazed, louvered and paneled openings.

f. Mounting locations of standard hardware.

1.4 CLOSEOUT SUBMITTALS

A. Operations and maintenance data in compliance with General Requirements section.

1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications

1. Manufacturer shall be a member in good standing of the Steel Door Institute

(SDI).

B. Fire Rated Door Assemblies

1. All labeled fire door assemblies to be of a type that have been classified and listed in accordance with the latest edition of NFPA80 and test in compliance with NFPA-252, and UL10C. A physical label is to be affixed to the fire door at an authorized facility; embossed labels are acceptable on standard 3 sided door frames.

2. For openings required to be fire rated exceeding limitations of labeled assemblies, submit manufacturer’s certification that each door assembly has been constructed to conform to design, materials and construction equivalent to requirements for labeled construction.

3. Project requires door assemblies and components that are compliant with positive pressure and S-label requirements. Specifications must be cross-referenced and coordinated with hardware and other door manufacturers to ensure that total

DORMITORY DOOR REPLACEMENTS 081114 - 3

opening engineering is compatible with UL10C Standard for Positive Pressure Fire Tests of Door Assemblies.

C. Supplier Qualifications

1. A recognized supplier who has been furnishing material for a period of at least two (2) years. The supplier shall have warehouse and shop facilities to accommodate this project and must be an authorized factory distributor of all products specified herein.

1.6 DELIVERY, STORAGE, AND HANDLING

A. The supplier shall deliver all materials to the project site; direct factory shipments are not allowed unless agreed upon beforehand. Supplier shall coordinate delivery times and schedules with the contractor.

B. Deliver doors and frames cardboard wrapped or crated to provide protection during transit and jobsite storage. Provide additional protection to prevent damage to any factory-finished doors. Mark all doors and frames with opening numbers as shown on the contract documents and shop drawings.

C. Inspect doors and frames upon delivery for damage. Minor damages may be repaired provided refinished items are equal in all respects to new work and acceptable to the CO. Otherwise, remove and replace damaged goods as directed.

D. Store doors and frames at the building site in a dry and secure place.

1. Place units on minimum 4” high wood blocking.

2. Avoid use of non-vented plastic or canvas shelters that could create a humidity chamber.

3. If cardboard wrapper on door becomes wet, remove carton immediately.

4. Provide 1/4” spaces between stacked doors to promote air circulation.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Subject to compliance with requirements, provide standard hollow metal doors by one of the following:

1. Ceco Corporation.

2. Curries Company.

3. Equal.

2.2 MATERIALS

A. All doors shall be manufactured of commercial quality cold rolled steel per ASTM- A366 and A568 general requirements; galvanized to A60 or G60 or galvanealed to

DORMITORY DOOR REPLACEMENTS 081114 - 4

A40 minimum coating weight standard per ASTM-A924. Internal reinforcing may be manufactured of hot rolled pickled and oiled steel per ASTM-A569.

B. Rust inhibitive enamel or paint primer shall be used, baked on, and suitable as a base for specified finish paints complying with ANSI A224.1, “Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces on Steel Doors and Frames.”

2.3 DOORS

A. Interior Doors: Face sheets fabricated from cold-rolled steel. Provide doors complying with requirements indicated below by referencing ANSI/SDI A250.8 for level and model and ANSI/SDI A250.4 for physical performance level:

1. Level 3 and Physical Performance Level A (Extra Heavy Duty, Model 2 –

Seamless.

2. Gauge: 16.

2. Thickness: 1-3/4”.

3. Hardware Reinforcement: ANSI/SDI A250.6.

4. Door hand: Match existing.

B. All doors shall be reinforced for hardware as shown below where necessary to preclude the use of thru-bolts.

1. Exit Devices: 14-gauge

2. Door Closers: 12-gauge

C. All doors shall be beveled 1/8” in 2” and shall have top and bottom channels of not less than 16-gauge, flush or inverted, welded to the face sheets. Doors shall have a full height 14-gauge hinge rail reinforcement channel, or individual 10-gauge hinge reinforcements.

D. All doors to conform to ANSI-A250.4 Level “A” criteria and shall be tested to 1,000,000 operating cycles and 23 twist tests. Certification of Level “A” doors is to be submitted with approval drawings by supplier upon request. Do not bid or supply any type or gauge of door not having been tested and passed these criteria.

2.4 FRAMES

A. Steel sheet, minimum 14 gauge.

1. Level 3 and Physical Performance Level A: Extra Heavy Duty.

2. Hardware: able to accept continuous hinges.

DORMITORY DOOR REPLACEMENTS 081114 - 5

2.5 STOPS AND MOLDINGS

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch (0.8 mm) thick, same material as door face sheet.

B. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch (16 mm) high unless otherwise indicated.

C. Loose Stops for Glazed Lites in Frames: Minimum 0.032 inch (0.8 mm) thick, same material frames.

D. Terminated Stops: Where indicated, terminate stops 3 inches (152 mm) above finish floor with a 90 degree angle cut, and close open end of stop with steel sheet closure.

Cover opening in extension of frame with welded-steel filler plate, with welds ground smooth and flush with frame.

2.6 FABRICATION

A. Fabricate steel door and frame units to be rigid, neat in appearance, and free from defects, warp, or buckle. Where practical, fit and assemble units in manufacturer's plant. Clearly identify work that cannot be permanently factory assembled before shipment, to assure proper assembly at Project site. Comply with ANSI/SDI 100 requirements.

1. Clearances shall be no more than 1/8” at jambs and heads except between non-fire rated pairs of doors which may be no more than 1/4.” Not more than 3/4” at the bottom of the doors.

B. Fabricate exposed faces of doors and panels, including stiles and rails of non-flush units, from only cold-rolled steel sheet.

C. Tolerances shall comply with SDI-117 "Manufacturing Tolerances Standard Steel Doors and Frames."

D. Fabricate concealed stiffeners, reinforcement, edge channels, louvers, and moldings from either cold- or hot-rolled steel sheet.

E. Unless otherwise indicated, provide exposed fasteners with countersunk flat or oval heads for exposed screws and bolts.

F. Prepare doors and frames to receive mortised and concealed hardware according to final door hardware schedule and templates provided by hardware supplier. Comply with applicable requirements of SDI-107 and ANSI-A115 Series specifications for door and frame preparation for hardware.

G. Frame Construction:

DORMITORY DOOR REPLACEMENTS 081114 - 6

1) Fabricate frames with mitered or coped and continuously welded corners and seamless face joints. Provide temporary spreader bars.

2) Fabricate knockdown frames with mitered or coped corners for field assembly.

3) Fabricate knockdown, drywall slip-on frames for in-place gypsum board partitions.

4) Provide terminated stops.

H. Reinforce doors and frames to receive surface-applied hardware. Drilling and tapping for surface-applied hardware may be done at Project site. Provide internal reinforcements for all doors to receive door closers and exit devices.

I. Locate hardware as indicated on Shop Drawings or, if not indicated, according to the Door and Hardware Institute's (DHI) "Recommended Locations for Architectural Hardware for Standard Steel Doors and Frames."

J. Provide glazing stops with minimum 0.0359-inch- thick steel or 0.040-inch- thick aluminum.

K. Provide non-removable stops on outside of exterior doors and on secure side of interior doors for glass, louvers, and other panels in doors.

L. Provide screw-applied, removable, glazing beads on inside of glass and other panels in door.

2.7 FINISHES

A. Prime Finish: Manufacturer's standard, factory-applied coat of rust-inhibiting primer complying with ANSI A250.10 for acceptance criteria.

PART 3 - EXECUTION

3.1 REMOVAL OF EXISTING WORK

A. Remove existing doors, frames, and hardware as shown on the drawings.

B. Repair immediately any adjacent surfaces damaged during removal activities.

C. Dispose of removed items off of Government land.

3.2 INSTALLATION

A. Placing Frames: Comply with provisions in SDI 105, unless otherwise indicated. Set frames accurately in position, plumbed, aligned, and braced securely until permanent

DORMITORY DOOR REPLACEMENTS 081114 - 7

anchors are set. After wall construction is completed, remove temporary braces and spreaders, leaving surfaces smooth and undamaged.

1. Wall Anchors: Provide at least three anchors per jamb. For openings 90 inches (2286 mm) or more in height, install an additional anchor at hinge and strike jambs.

2. Gypsum Board Partitions: For in-place partitions, install knockdown, drywall slip-on frames.

3. Fire-Rated Frames: Install according to NFPA 80.

B. Install steel doors and accessories according to shop drawings, manufacturer's data, and as specified. Comply with ANSI A250.8. Shim as necessary to comply with SDI 122 and ANSI/DHI A115.1G.

3.3 ADJUSTING AND CLEANING

A. Immediately after erection, sand smooth any rusted or damaged areas of prime coat and apply touchup of compatible air-drying primer.

B. Immediately before final inspection, remove protective wrappings from doors and frames.

END OF SECTION 081114

DORMITORY DOOR REPLACEMENTS 081114 - 8

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DORMITORY DOOR REPLACEMENTS 087100 - 1

BOXELDER JOB CORPS CCC DOOR HARDWARE

SECTION 087100

DOOR HARDWARE

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes the following:

1. Hinges.

2. Latchsets.

3. Closers.

4. Kickplates.

1.2 QUALITY ASSURANCE

A. Obtain each type of hardware (latch sets, hinges, closers, etc.) from a single manufac-turer, although several may be indicated as offering products complying with require-ments.

B. Provide hardware for fire-rated openings in compliance with NFPA Standard No. 80 and the International Building Code. Provide only hardware which has been tested and listed by UL or FM for types and sizes of doors required and complies with re-quirements of door and door frame labels.

1.3 SUBMITTALS

A. Submit proposed hardware list showing all items listed on hardware schedule.

B. Submittal shall include manufacturer’s catalogs, certification, or other material which proves compliance with these specifications.

C. Hardware Schedule:

1. Submit final hardware schedule in manner indicated below.

2. Coordinate hardware with doors, frames and related work to ensure proper size, thickness, hand function and finish of hardware.

D. Final Hardware Schedule Content:

1. Based on finish hardware indicated, organize hardware schedule into “hardware sets: indicating complete designations of every item required for each door or opening.

2. Include the following information:

a. Type, style, function, size and finish of each hardware item.

b. Name and manufacturer of each item.

c. Fastenings and other pertinent information.

d. Location of hardware set cross-referenced to indications on Drawings both on floor plans and in door and frame schedule.

DORMITORY DOOR REPLACEMENTS 087100 - 2

e. Explanation of all abbreviations, symbols, codes, etc. contained in sched-ule.

f. Mounting locations for hardware.

g. Door and frame sizes and materials.

E. Sample warranties.

1.1 CLOSEOUT SUBMITTALS

A. Operations and maintenance data in compliance with General Requirements section.

B. Warranties.

1.4 PRODUCT HANDLING

A. Hardware shall be delivered and stored in packages that permit handling without dam-age to the contents.

B. Each package shall be marked to permit easy identification and shall contain fastening and installation instructions.

1.5 WARRANTY

A. Special Warranty: Manufacturer’s standard form in which manufacturer agrees to re-pair or replace components of door hardware that fail in materials or workmanship within specified warranty period.

1. Warranty Periods: As indicated below:

a. Automatic Closers: 5 years from date of Substantial Completion.

B. Each package shall be marked to permit easy identification and shall contain fastening and installation instructions.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to the following:

1. Hinges:

a. Stanley.

b. McKinney.

c. Hager Companies.

d. Sargent Manufacturing Company.

2. Latch Sets

DORMITORY DOOR REPLACEMENTS 087100 - 3

a. Best Lock Corporation.

b. Corbin Russwin Architectural Hardware.

c. Sargent Manufacturing.

d. Schlage Lock Company.

e. Yale Security Inc.

3. Closers

a. Corbin Russwin Architectural Hardware.

b. LCN Closers.

c. Norton Door Controls.

d. Sargent Manufacturing Co.

e. Yale Security Inc.

4. Kickplates

a. Baldwin hardware Corp.

b. Hager Companies

c. Ives, H.B.

5. Strikes

a. Same manufacturer as for locks and latches.

2.2 SCHEDULED HARDWARE

A. Requirements for design, grade, function, size and other distinctive qualities of each type of finish hardware is indicated in the Hardware Schedule at the end of this sec-tion.

2.3 REFERENCE SPECIFICATIONS

A. Federal Specifications:

1. Locks and Door Trim – FF-H-106C/Gen., 106/1, 106/2, 106/3.

2. Shelf and Miscellaneous Hardware – FF-H-111C.

3. Hinges – FF-H-116E.

4. Door closers – FF-H-121D.

2.4 MATERIALS AND FABRICATION

A. General: Drawings show assumptions as to the direction of swing or hand of each ex-isting door leaf. Contractor is required to field verify information prior to ordering ma-terials. Door swing/hand of new doors to match existing. Furnish each item of hard-ware for proper installation and operation of door movement.

B. Base Metals: Produce hardware units of basic metal and forming method indicated, using manufacturer’s standard metal alloy, composition, temper and hardness, but in no case of lesser (commercially recognized) quality than specified for applicable hardware units by applicable ANSI A156 series standard for each type hardware item and with ANSI A156.18 for finish designations indicated. Do not furnish “optional” materials or forming methods for those indicated, except as otherwise specified.

DORMITORY DOOR REPLACEMENTS 087100 - 4

C. Provide hardware manufactured to conform to published templates, generally prepared for machine screw installation. Do not provide hardware which has been prepared for self-tapping sheet metal screws.

D. Furnish screws for installation, with each hardware item. Provide Phillips flat-head screws. Finish exposed (exposed under any condition) screws to match hardware fin-ish or, if exposed in surfaces of other work, to match finish of such other work as closely as possible, including “prepared for paint” in surfaces to receive painted finish.

E. Provide concealed fasteners for hardware units which are exposed when door is closed, except to extent no standard units of type specified are available with con-cealed fasteners. Do not use thru-bolts for installation where bolt head or nut on op-posite face is exposed in other work, except where it is not feasible to adequately rein-force the work. In such cases, provide sleeves for each thru-bolt or use hex screw fas-teners.

F. Any item found defective or deficient shall be removed and replaced with good and suitable hardware.

2.5 HINGES, BUTTS AND PIVOTS

A. Templates: Except for hinges and pivots to be installed entirely (both leaves) into wood doors and frames, provide only template-produced units.

B. Screws: Furnish Phillips flat-head or machine screws for installation of units. Finish screw heads to match surface of hinges or pivots.

C. Hinge Pins: Except as otherwise indicated, provide hinge pins as follows:

1. Interior Doors; Non-removable pins.

2. Style: Self Closing, meeting BHMA A156.17.

3. Number of hinges: Three per door.

2.6 LATCHES AND STRIKES

A. Latchsets shall comply with the following:

1. Accessibility Requirements: Comply with the U.S. Architectural & Transporta-tion Barriers Compliance Board's "Americans with Disabilities Act (ADA), Ac-cessibility Guidelines for Buildings and Facilities (ADAAG)." ANSI A117.1.

FED-STD-795, "Uniform Federal Accessibility Standards."

a. Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf.

2. Latches and Locks for Means of Egress Doors: Comply with NFPA 101.

Latches shall not require more than 15 lbf to release the latch. Locks shall not require use of a key, tool, or special knowledge for operation.

B. Strikes: Provide manufacturer's standard strike for each latchbolt complying with re-quirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch.

DORMITORY DOOR REPLACEMENTS 087100 - 5

2.7 SURFACE CLOSERS

A. BHMA A156.4 Series, Grade 1; heavy duty, rack-and-pinion hydraulic type with ad-justable sweep and latch speeds controlled by key-operated valves and forged-steel main arm. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and require-ments for opening force.

B. Size of Units: Except as otherwise specifically indicated, comply with the manufac-turer's recommendations for size of door control unit, depending upon size of door, exposure to weather and anticipated frequency of use.

1. Provide non-handed/non-sized heavy duty cast iron door closer which can be mounted any one of four ways to control interior doors.

2. Provide complete door control and effective back check for each mounting loca-tion.

C. Accessibility: Provide doors that comply with ANSI A117.1 provision for door open-ing force and delayed action closing.

2.8 DOOR TRIM UNITS

A. Fasteners: Provide manufacturer's standard exposed fasteners for door trim units (kick plates, edge trim, viewers, knockers, and similar units); either machine screws or self-tapping screw.

B. Fabricate protection kick plates not more than 1-1/2" less than door width on stop side and not more than 1/2" less than door width on pull side, x the height indicated.

1. Metal Plates: Stainless Steel, .050" (U.S. 18 gauge)

2.9 HARDWARE FINISHES

A. Hinges and plates shall have US26D, US28, or US32D finish.

PART 3 – EXECUTION

3.1 PREPARATION

A. Doors, frames, and hardware shall be examined for damage, defects, and suitability for the intended use.

B. Any new part or item found damaged, defective, or inadequate shall be repaired before installation, or shall be replaced with good material. Inform CO is there is any dam-age to any of the existing frames.

3.2 INSTALLATION

DORMITORY DOOR REPLACEMENTS 087100 - 6

A. Mounting Heights:

1. Heights given are centerline heights up from the floor unless otherwise stated;

heights given "Number to Number" indicate that all shall be at one height within the limits given. Heights of items not listed here shall be in accordance with rec-ommendations of the Door and Hardware Institute, Rosslyn, Virginia.

TYPE INCHES

Bottom Hinge 10-13 from floor Top Hinge 6-8 from head

Middle Hinge Equally spaced Latchset 36-38 from floor

B. Install each hardware item in compliance with the manufacturer's instructions and rec-ommendations. Wherever cutting and fitting is required to install hardware onto or in-to surfaces which are later to be painted or finished in another way, coordinate remov-al, storage and reinstallation or application of surface protections with finishing work specified in the Section 099000 - "Painting". Do not install surface-mounted items un-til finishes have been completed on the substrate.

Set units level, plumb and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper installation and operation.

Drill and countersink units which are not factory-prepared for anchorage fasteners.

Space fasteners and anchors in accordance with industry standards.

3.3 ADJUST, DEMONSTRATE, AND CLEAN

A. Adjust and check each operating item of hardware and each door, to ensure proper op-eration or function of every unit. Replace units which cannot be adjusted to operate freely and smoothly as intended for the application made.

B. Clean adjacent surfaces soiled by hardware installation.

PART 4 - HARDWARE SCHEDULE

4.1 MANUFACTURER'S PRODUCT DESIGNATIONS

A. One or more manufacturers are listed for each hardware type required. An asterisk (*) after a manufacturer's name indicates whose product designation is used in the Hard-ware Schedule for purposes of establishing minimum requirements. Provide either the product designated, or, where more than one manufacturer is listed, the comparable product of one of the other manufacturers which comply with requirements including those specified elsewhere in this section.

4.2 HINGES

DORMITORY DOOR REPLACEMENTS 087100 - 7

A. Item "H1" as indicated on drawings:

1. Function: (ANSI A8111) Full mortise - heavy weight, ball bearing hinge.

2. Description: Heavy weight, high frequency hinge with four ball bearing units, button tips, non-rising non-removable pins.

3. 180 degrees of opening.

4. Size: 4-1/2" x 4-1/2". Verify that new hinges will fit in existing hinge recess within the frames prior to ordering.

5. Material: Stainless Steel.

4.3 PASSAGE HANDLE AND LATCHSET

A. Item "L1" as indicated on drawings:

B. Heavy duty handle with latchset:

1. ANSI/BHMA A156.2, Grade 1.

2. Tested to meet Grade 1 specification of 800,000 cycles.

3. Thru-bolt design with heavy-duty spring tension.

4. Concealed mounting screws.

5. Style: lever.

6. Function: passage

7. Latchbolt: ½” stainless steel throw.

8. Warranties:

a. Mechanical: Lifetime.

b. Finish: 3 year.

9. Stanley QCL 130, or equal.

4.4 DOOR CLOSERS

A. Item "C-1" as indicated on drawings:

1. Closers shall have fully hydraulic, full rack and pinion action with high strength cast iron or aluminum alloy body.

2. Spring power of each closer shall be adjustable.

3. Closures shall have separate adjustments for latch speed, general speed, and ball check.

4. All closers, whether applied hinge side, stop face, over door, or on bracket, shall be non-handed, non-sized and be interchangable.

5. All closers shall be of one manufacturer.

6. Basis of Design: Stanley QDC 200 Series Grade 1 Heavy-Duty Door Closer, or equal.

7. Warranties:

a. Mechanical: Lifetime.

b. Finish: 3 years.

4.5 KICKPLATES

DORMITORY DOOR REPLACEMENTS 087100 - 8

A. Item "K1" as indicated on drawings:

1. 16 Gauge stainless steel.

2. 10” x 28”.

3. Bevel: none.

4. Corners: square.

5. Install on both sides of every door with security screws.

END OF SECTION 087100

DORMITORY DOOR REPLACEMENTS 088000 - 1

BOXELDER JOB CORPS CCC GLAZING

SECTION 088000

GLAZING

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes glazing for the following products and applications:

1. Interior Doors.

1.2 PERFORMANCE REQUIREMENTS

A. Fire-rated tempered glass clear and wireless glazing material for use in impact safety-rated locations with fire rating requirements of 20 minutes without hose stream test;

for use in interior and exterior applications.

B. Passes positive pressure test standards UL 10C.

1.3 SUBMITTALS

A. Product Data: For each glass product and glazing material indicated.

B. Sample warranty.

1.4 CLOSEOUT SUBMITTALS

A. Operations and maintenance data in compliance with General Requirements section.

B. Warranty.

1.5 QUALITY ASSURANCE

A. Sealant Compatibility and Adhesion Testing: Use sealant manufacturer's standard test methods to determine whether priming and other specific joint preparation techniques are required to obtain rapid, optimum adhesion of joint sealants to joint substrates.

B. Fire-Rated Assemblies: Where glazing products are used in fire-rated assemblies, comply with requirements of specific assembly specified in other sections of these Specifications.

1. Door Assemblies: Complying with NFPA 80 and listed and labeled by a testing and inspecting agency acceptable to the CO, for fire ratings indicated, based on testing according to NFPA 252.

C. Safety (Tempered) Glass: Category II materials complying with testing requirements in 16 CFR 1201 and ANSI Z97.1.

1.6 WARRANTY

DORMITORY DOOR REPLACEMENTS 088000 - 2

A. Manufacturer's Special Warranty on Safety (Tempered) Glass: Manufacturer's stand-ard form, made out to the Government and signed by laminated-glass manufacturer agreeing to replace laminated-glass units that deteriorate as defined in "Definitions" Article, f.o.b. the nearest shipping point to Project site, within specified warranty peri-od indicated below.

1. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other articles including schedules where subparagraph titles below introduce lists, the following requirements apply for product selection:

1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the products specified.

2.2 GLASS PRODUCTS

A. Properties:

1. Thickness: 1/4 inch.

2. Weight: 3.0 lbs./sq. ft.

3. Approximate Visible Transmission: 89 percent.

4. Approximate Visible Reflection: 8 percent.

5. Fire-rating: 20 minutes (WITHOUT HOSE STREAM TEST).

6. Impact Safety Resistance: ANSI Z97.1 and CPSC 16CFR1201 (Cat. I and II).

C. Fire Rating: Fire rating listed and labeled by UL for fire rating scheduled at opening locations on drawings, when tested in accordance with [NPFA 252] [UL 9, UL 10B and

UL10C].

2.3 MANUFACTURERS

A. Glazing Material: Fireglass®20 as distributed by Technical Glass Products, 8107 Bracken Place SE, Snoqualmie, WA 98065 phone (800.426.0279) fax (425.396.8300) e-mail sales@fireglass.com, web site http://www.fireglass.com or equal.

2.4 MISCELLANEOUS GLAZING MATERIALS

A. General: Provide products of material, size, and shape complying with referenced glazing standard, requirements of manufacturers of glass and other glazing materials http://www.fireglass.com/

DORMITORY DOOR REPLACEMENTS 088000 - 3

for application indicated, and with a proven record of compatibility with surfaces con-tacted in installation.

B. Glazing Tape: Closed cell polyvinyl chloride (PVC) foam, coiled on release paper over adhesive on two sides, maximum water absorption by volume of 2 percent.

C. Setting Blocks: Neoprene, EPDM or hardwood; tested for compatibility with glazing compound; of 70 to 90 Shore A hardness.

D. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufactur-er.

2.5 FABRICATION OF GLASS AND OTHER GLAZING PRODUCTS

A. Fabricate glass and other glazing products in sizes required to glaze openings indicat-ed for Project, with edge and face clearances, edge and surface conditions, and bite complying with written instructions of product manufacturer and referenced glazing standard, to comply with system performance requirements.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine glass framing, with glazier present, for compliance with the following:

1. Manufacturing and installation tolerances, including those for size, squareness, offsets at corners.

2. Minimum required face or edge clearances.

3. Observable edge damage or face imperfections.

B. Do not proceed with glazing until unsatisfactory conditions have been corrected.

C. Clean glazing channels and other framing members receiving glass immediately before glazing. Remove coatings that are not firmly bonded to substrates.

3.2 INSTALLATION, GLAZING

A. Comply with referenced GANA standards and instructions of manufacturers of glass, glazing sealants, and glazing compounds.

B. Protect glass from edge damage during handling and installation. Inspect glass during installation and discard pieces with edge damage that could affect glass performance.

C. Set units of glass in each series with uniformity of pattern, draw, bow, and simi-lar characteristics.

D. Cut glazing tape to length and set against permanent stops, flush with sight lines to fit openings exactly, with stretch allowance during installation.

E. Place setting blocks located at quarter points of glass with edge block no more than 6-inches from corners.

F. Glaze vertically into labeled fire-rated metal frames or partition walls with same fire rating as glass and push against tape for full contact at perimeter of pane or unit.

G. Place glazing tape on free perimeter of glazing in same manner described above.

DORMITORY DOOR REPLACEMENTS 088000 - 4

H. Provide minimum edge clearance of >1/4 inch (+1/8 inch/-1/16 inch) and a min-imum edge cover of <3/8 inch (+1/16 inch/-1/16 inch).

I. Install removable stop and secure without displacement of tape.

J. Install in vision panels in fire-rated doors to requirements of NFPA 80.

K. Install so that appropriate UL markings remain permanently visible.

1.2 PROTECTION AND CLEANING

A. Protect glass from contact with contaminating substances resulting from construction operations. Remove any such substances by method approved by glass manufacturer.

B. Wash glass on both faces not more than four days prior to date scheduled for inspections intended to establish date of substantial completion. Wash glass by method recommended by glass manufacturer.

END OF SECTION 088000

DORMITORY DOOR REPLACEMENTS 099000 - 1

BOXELDER JOB CORPS CCC PAINTING

SECTION 099000

PAINTING

PART 1 – GENERAL

1.1 SUMMARY

A. This Section includes surface preparation and interior and exterior field painting of metal doors and door frames.

1.2 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Samples: For each finish and for each color and texture required.

C. Product List: Printout of current "MPI Approved Products List" for each product cat-egory specified in Part 2, with the proposed product highlighted.

1.3 CLOSEOUT SUBMITTALS

A. One full, unopened quart of each type and color of paint used.

1.3 QUALITY ASSURANCE

A. MPI Standards:

1. Products: Complying with MPI standards indicated and listed in "MPI Ap-proved Products List."

2. Preparation and Workmanship: Comply with requirements in "MPI Architec-tural Painting Specification Manual" for products and paint systems indicated.

PART 2 – PRODUCTS

2.1 PAINT, GENERAL

A. Material Compatibility:

1. Provide materials for use within each paint system that are compatible with one another and substrates indicated, under conditions of service and application as demonstrated by manufacturer, based on testing and field experience.

2. For each coat in a paint system, provide products recommended in writing by manufacturers of topcoat for use in paint system and on substrate indicated.

B. VOC Content of Field-Applied Interior Paints and Coatings: Provide products that comply with the following limits for VOC content, exclusive of colorants added to a tint base, when calculated according to 40 CFR 59, Subpart D (EPA Method 24);

DORMITORY DOOR REPLACEMENTS 099000 - 2

these requirements do not apply to paints and coatings that are applied in a fabrication or finishing shop:

1. Flat Topcoat Paints: VOC content of not more than 50 g/L.

2. Nonflat Topcoat Paints: VOC content of not more than 150 g/L.

3. Primers, Sealers, and Undercoaters: VOC content of not more than 200 g/L.

C. Chemical Components of Field-Applied Interior Paints and Coatings: Provide topcoat paints and anti-corrosive and anti-rust paints applied to ferrous metals that comply with the following chemical restrictions; these requirements do not apply to paints and coatings that are applied in a fabrication or finishing shop:

1. Aromatic Compounds: Paints and coatings shall not contain more than 1.0 per-cent by weight of total aromatic compounds (hydrocarbon compounds contain-ing one or more benzene rings).

2. Restricted Components: Paints and coatings shall not contain any of the follow-ing:

a. Acrolein.

b. Acrylonitrile.

c. Antimony.

d. Benzene.

e. Butyl benzyl phthalate.

f. Cadmium.

g. Di (2-ethylhexyl) phthalate.

h. Di-n-butyl phthalate.

i. Di-n-octyl phthalate.

j. 1,2-dichlorobenzene.

k. Diethyl phthalate.

l. Dimethyl phthalate.

m.…