Special Packaging Instructions (SPI).PDF

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Attached to
Solicitation For: Branched Wiring Harness, NSN 6150-01-658-9476
Solicitation number
W912CH-25-Q-0095
Issued by

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This is a Special Packaging Instruction (SPI) document for a Wiring Harness Assembly, National Stock Number 6150-01-658-9476, Part/Drawing Number 12569059. The document provides detailed packaging specifications for a Wiring Harness Assembly (1W203-12), including precise instructions for cushioning, cleaning, drying, and packing the item. Specific packaging requirements include using MIL-STD-2073-1 standards, wrapping connectors in specified cushioning, coiling the harness with connectors facing inward, heat sealing in a bag, and placing in a container conforming to ASTM D5118/D5118M standards.

The packaging instructions specify two levels of packaging: Level A requires a cleated plywood box (ASTM D6251/D6251M, Type III, Class 2), while Level B allows unit and intermediate containers sealed per ASTM D1974/D1974M. Additional requirements include palletizing for shipments over 125 pounds and thorough inspection of preservation, unit pack, and packaging in accordance with MIL-STD-2073-1. The document includes a Distribution Statement A, indicating the item is approved for public release with unlimited distribution, and is associated with a solicitation (W912CH-25-Q-0095) by the Army Contracting Command - Detroit Arsenal for a Firm-Fixed-Price contract targeting small businesses.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

12569059 WIRING HARNESS ASSEMBLY 1W203-12 19207 AM12569059

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

6150-01-658-9476 210625 - / L21K2147

7. QUP / UNIT OF ISSUE 8. ICQ 9. UNIT PACK WT. (LB) (0.0) 10. UNIT PACK CU (CU.

FT.)(0.000)

11. UNIT PACK SIZE (INCHES)(00.0)

1/EA - 12.2 1.377 22.5 X 22.5 X 4.7

18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION 1 3 CUSHIONING: A-A-59135, CLASS 1

MIL-STD-2073-1, METHOD 41 SIZE: 10 X 7 X 1/4 ( SEE NOTE B)

13. CLEANING 2 4 TAPE: ASTM D5330/D5330M, TYPE III,

* SIZE: 3/4 X AR (SEE NOTE C)

14. DRYING 3 1 CUSHIONING: A-A-59135, CLASS 1

* SIZE: 51 X 26 X 1/4 ( SEE NOTE D)

15. PACKING 4 1 BAG: MIL-DTL-117, TYPE I, CLASS E, STYLE 1

a. LEVEL A SIZE: 30 X 29 (SEE NOTE E)

MIL-STD-2073-1 AND NOTE G 5 1 CONTAINER: ASTM D5118/D5118M, TYPE CF,

b. LEVEL B CLASS WR, GRADE W5c, STYLE OPF, MIL-STD-2073-1 AND NOTE G VARIETY SW, SIZE: 22-1/8 X 21-1/8 X 4-1/8

16. MARKING (SEE NOTE F)

MIL-STD-129

17. NOTES/DRAWING

SPECIFICATIONS, STANDARDS AND DRAWINGS LISTED HEREIN WHICH ARE IN EFFECT ON THE DATE OF THE SOLICITATION FORM A PART OF THIS PACKAGING INSTRUCTION. THE APPLICABLE GENERAL AND REFERENCED REQUIREMENTS OF SPECIFICATION MIL-STD-2073-1 FORM PART OF THESE INSTRUCTIONS. UNLESS OTHERWISE SPECIFIED, MATERIALS WILL BE MINIMUM SIZE IN ACCORDANCE WITH MIL-STD-2073-1. WEIGHTS AND SIZES ARE ESTIMATED AND MAY VARY SLIGHTLY. INTERMEDIATE PACKAGING AND PACKING WILL BE IN ACCORDANCE WITH

SPECIFICATION MIL-STD-2073-1 OR AS OTHERWISE SPECIFIED HEREIN.

TOLERANCES SHALL BE IN ACCORDANCE WITH MATERIAL SPECIFICATIONS. QUALITY PERFORMANCE AND TESTING REQUIREMENTS SHALL BE IN CONFORMANCE WITH MIL-STD-2073-1, OR AS OTHERWISE SPECIFIED.

* UNLESS OTHERWISE SPECIFIED, CLEANING AND DRYING SHALL BE IN ACCORDANCE WITH PARAGRAPH 5.2.1 OF MIL-

STD-2073-1.

A. ALL DIMENSION AND SIZE REFERENCES ARE IN INCHES UNLESS OTHERWISE SPECIFIED.

B. WRAP THE CONNECTORS (1W203-7 P1, 1W203-7 J2, AND 1W203-7 J6) IN THE SPECIFIED CUSHIONING. SECURE THE CUSHIONING WITH TAPE. DO NOT ALLOW TAPE TO COME INTO CONTACT WITH THE CONNECTORS.

C. COIL THE WIRING HARNESS ASSEMBLY 1W203-12, WITH THE CONNECTORS FACING INWARD, TO THE

DIMENSIONS 21 X 21 X 3-1/2. SECURE THE COIL WITH TAPE.

D. SECURE THE CUSHIONING WITH TAPE.

E. PLACE THE PREPARED WIRING HARNESS ASSEMBLY 1W203-12 IN THE BAG SPECIFIED. CLOSE THE BAG BY HEAT

SEALING.

F. PLACE THE BAGGED WIRING HARNESS ASSEMBLY 1W203-12 INTO THE SPECIFIED CONTAINER. CLOSE THE

CONTAINER IN ACCORDANCE WITH ASTM D1974/D1974M, SEALING METHOD 2B3.

WSC: JW ITEM SIZE: 344.0 X 3.0 X 2.0 ITEM WEIGHT: 10.4 APPROVED: NELSON OLIVEIRA

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 97 Previous editions are obsolete Page 1 of 2 Pages

SPECIAL PACKAGING INSTRUCTION (CONTINUATION SHEET)

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Executive Services Directorate, Information

Management Division, 4800 Mark Center Drive, Alexandria, VA 22350-3100 (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THIS ADDRESS.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

12569059 WIRING HARNESS ASSEMBLY 1W203-12 19207 AM12569059

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

6150-01-658-9476 210625 - / L21K2147

17. NOTES/DRAWINGS

G. LEVEL A: PACKING SHALL BE ACCOMPLISHED USING A CLEATED PLYWOOD BOX CONFORMING TO ASTM

D6251/D6251M, TYPE III, CLASS 2.

LEVEL B: BOTH UNIT AND INTERMEDIATE CONTAINERS ARE ACCEPTABLE LEVEL B SHIPPING CONTAINERS WHEN SEALED AND REINFORCED IN ACCORDANCE WITH ASTM D1974/D1974M, SEALING METHOD 2C OR 2D.

WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR

PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

H. INSPECT THE PRESERVATION, THE UNIT PACK, AND THE PACKAGING IN ACCORDANCE WITH MIL-STD-2073-1 AND

THE APPLICABLE CONTAINER SPECIFICATION.

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 97 Previous editions are obsolete Page 2 of 2 Pages

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