Special Packaging Instructions__AK15931012_A.pdf

PDF 2 MB Posted

Attached to
AUTOMOTIVE DRIVING AXLE ASSEMBLY Federal contract opportunity
Solicitation number
SPRDL1-26-P-0064
Issued by
Defense Logistics Agency Land and Maritime

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This is a DD Form 2169, Special Packaging Instruction, dated July 31, 2025, for a Dressed Axle #3 (National Stock Number 2520-01-593-1012, CAGE Code 45152). The form provides detailed packaging specifications for shipment of this military component, which weighs 2,698 pounds and measures 105.3 x 46.8 x 42.2 inches when unit-packed.

The packaging requirements include cleaning and drying per MIL-STD-2073-1, application of MIL-PRF-16173 Grade 4 and MIL-PRF-10924 preservatives to unpainted metallic surfaces (excluding wheel hub interiors), and addition of approximately one quart of MIL-PRF-2105 80/90 weight gear lubricant to the axle housing with wheel rotation for coverage. All fittings and openings must be sealed with NAS-847 caps and plugs. The item requires Level A packing using 55 pieces of ASTM-D6199 blocking and bracing material, MIL-PRF-121 Type II barrier paper (two 8x16 pieces and three 6x6 pieces), and a single ASTM-D7478 Type II Class 2 container measuring 97-1/2 x 43 x 31-1/2 inches. The bill of materials specifies various lumber components (ranging from 1x4 to 4x4 dimensions), two hardware sets consisting of carriage bolts and lag bolts with washers and nuts, and MIL-PRF-121 barrier paper. Marking must comply with MIL-STD-129, and all inspection, preservation, and packing activities must conform to MIL-STD-2073-1 and applicable container specifications. The unit container serves as the shipping container.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 66 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-593-1012 7-31-2025

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 2698.0 120.349 105.3 X 46.8 X 42.2

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-16173, GR 4

MIL-STD-2073-1 & NOTE B 2-D A/R PRESERVATIVE: MIL-PRF-10924

14. DRYING 3-E 1 QT LUBRICANT: MIL-PRF-2105, GR 80W-90

MIL-STD-2073-1 & NOTE B 4-F A/R CAPS/PLUGS: NAS-847

15. PACKING

5-G 55 BLOCKING AND BRACING: ASTM-D6199

6-H 5 BARRIER: MIL-PRF-121, TYPE II

a. LEVEL A 7-I 1 CONTAINER: ASTM-D7478, TY II, CL 2, ST A

MIL-STD-2073-1 & NOTE J SIZE: 97-1/2 X 43 X 31-1/2

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1 AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES.

• CAUTION: DO NOT APPLY ANY PRESERVATIVE TO THE INTERIOR WALLS OF WHEEL HUBS.

D. APPLY PRESERVATIVE TO ALL GREASE (ZERK) FITTINGS.

E. ADD APPROX. 1 QUART OF 80/90 WEIGHT GEAR LUBRICANT INTO AXLE HOUSING, ROTATE WHEEL ENDS

TO ENSURE COMPLETE COVERAGE.

F. SEAL ALL FITTINGS AND OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

G. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2-5 FOR BLOCKING SIZES AND ORIENTAION.

H. PLACE MIL-PRF-121 PAPER BETWEEN WOOD BLOCKING AND AXLE. SEE PAGE 2 FOR BARRIER SIZES.

I. CONTAINER IS DESIGNED USING 2 X CLEATING ON PANELS, CLOSE IN ACCORDANCE WITH APPLICABLE

CONTAINER SPECIFICATION. (ASTM-D7478).

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 66

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7-31-2025

BILL OF MATERIAL

ITEM SIZE QTY DESCRIPTION REFERENCE

A 2 X 6 X 43 10 ASTM-D6199 SEE PAGES 3, 4 AND 5

B 2 X 6 X 11 4 ASTM-D6199 SEE PAGES 3, 4 AND 5

C 2 X 6 X 25 6 ASTM-D6199 SEE PAGES 3, 4 AND 5

D 4 X 4 X 43 3 ASTM-D6199 SEE PAGES 3, 5 AND 6

E 2 X 4 X 43 2 ASTM-D6199 SEE PAGES 3, 5 AND 6

F 4 X 4 X 12-1/2 6 ASTM-D6199 SEE PAGES 3, 5 AND 6

G 1 X 4 X 17-1/2 12 ASTM-D6199 SEE PAGES 3, 5 AND 6

H 2 X 6 X 30 3 ASTM-D6199 SEE PAGES 3 AND 4

I 1 X 4 X 6 6 ASTM-D6199 SEE PAGES 3 AND 4

J 1 X 6 X 30 1 ASTM-D6199 SEE PAGES 3 AND 4

K 2 X 4 X 9-3/4 2 ASTM-D6199 SEE PAGE 3

L 4 X 4 X 6-1/4 1 ASTM-D6199 SEE PAGE 3

8 X 16 2 MIL-PRF-121, TYPE II

6 X 6 3 MIL-PRF-121, TYPE II

M 1/2 X 18”

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 1/2 X 18” CARRIAGE BOLT, 1PC

1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER, AND 1 PC 1/2 NUT

SEE PAGE 3

N 3/8 X 5

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 3/8 X 5 LAG BOLT AND

1 PC 3/8 FLAT WASHER

SEE PAGES 3 AND 6

97-1/2 X 43 X 31-1/2 1 ASTM-D7478, TY II, CL 2, ST A SEE PAGES 3 - 6

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2520-01-593-1012

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 66

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7-31-2025

HOLD- DOWN

ASSEMBLY

CENTER HOLD-DOWN

ASSEMBLY

REAR- PANEL

ITEM N

FRONT- PANEL

ITEM N

CENTER HOLD- DOWN ASSEMBLY

ITEM K

ITEM L

ITEM D

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 44 ooff 66

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7-31-2025

CRATE BASE

NOTE: BUILD- UPS ARE BOLTED THROUGH DECK BOARDS AND SKIDS.

H

J

M

CRATE LID

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 55 ooff 66

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7-31-2025

FRONT & REAR PANELS

SUPPORT ASSEMBLYHOLD- DOWN ASSEMBLY

ITEM I

ITEM C

ITEM E

ITEM D

ITEM F

ITEM G

ITEM A

ITEM B

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 66 ooff 66

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815352 (45152) DRESSED AXLE # 3 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7-31-2025

HOLD- DOWN (PLACEMENT)

NOTE: HOLD- DOWN ITEMS ARE TO BE SECURED TO CONTAINER FROM THE EXTERIOR USING LAG BOLTS

(ITEM N).

AXLE PLACEMENT

MIL-PRF-2105 FILL

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File details come from the government source that posted it. Updated .