Special Packaging Instructions AK15810437_A.pdf
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- Steering Gear
- Solicitation number
- SPRDL1-26-Q-0053
About this file
This is a DD Form 2169 Special Packaging Instruction document dated October 15, 2010 (Revision A) for a Steering Gear, Slave, XD120 component with National Stock Number 2530-01-581-0437. The document specifies comprehensive packaging and preservation requirements for this military part, which weighs 193.0 pounds per unit and measures 26.5 x 22.0 x 19.8 inches when packaged. The packaging instruction mandates specific military preservation standards including MIL-STD-2073-1D, Method 43, with cleaning per MIL-STD-2073-1D and drying procedures before application of preservatives. All unpainted and unplated external metallic surfaces must be treated with MIL-PRF-16173, Grade 4 preservative, while all fittings and openings must be sealed with NAS-847 caps and plugs.
The document details a complex support assembly structure with specific bill of material requirements including plywood base (Item A), lumber blocking (Items B and C per ASTM-D6199), moisture barriers (Item D, MIL-PRF-121 Type II), envelopes (Item E, MIL-DTL-6060E), gaskets (Item F per ASTM F 104), and hardware assemblies (Item G with carriage bolts, lock washers, flat washers, and nuts). Cushioning material (A-A-59135, Class 1, Grade A) must double-wrap the pump and be secured with ASTM-6123 tape. The unit container is the shipping container per note J, with marking requirements per MIL-STD-129. All component specifications, hole locations for hardware placement, and dimensional details for the support assembly and crate base are provided through detailed technical drawings on pages 2-4.
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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 44 Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION
Form Approved OMB No. 0704-0188
-BK
SW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3807652 (45152) STEERING GEAR, SLAVE, XD120 19207 AK15810437
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2530-01-581-0437 10-15-2010 A
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EACH NONE 193.0 6.630 26.5 X 22.0 X 19.8
12. MILITARY PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION
MIL-STD-2073-1D, METHOD 43
13. CLEANING 3-C A/R PRESERVATIVE: MIL-PRF-16173, GRADE 4
MIL-STD-2073-1D & NOTE B 4-D A/R CAPS/PLUGS: NAS-847
14. DRYING 5-E 5 BLOCKING AND BRACING: ASTM-D6199
MIL-STD-2073-1D & NOTE B 6-F 2 BARRIER: MIL-PRF-121, TYPE II, SIZE: 24 x 24
15. PACKING
7-G 1 CUSHIONING: A-A59135, CLASS 1, GRADE A
SIZE: 18 X 80 X 1/4
a. LEVEL A 8-H 1 ENVELOPE: MIL-DTL-6060E, SIZE: 66 X 48
MIL-STD-2073-1D & NOTE J 9-I 1 CONTAINER: ASTM-D6880, CLASS 2, STYLE 7
b. LEVEL B SIZE: 23-1/2 X 20-1/2 X 14
NOT APPLICABLE
16. MARKING
MIL-STD-129
17. NOTES/DRAWING
A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND THE
APPLICABLE CONTAINER SPECIFICATION.
B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.
C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES.
D. SEAL ALL FITTINGS AND OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.
E. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING
TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO
ASTM-F1667, SEE PAGES 2 AND 3.
F. COVER BLOCKING ITEMS “B” WITH GREASE PAPER, PUNCH HOLES THROUGH PAPER USING BLOCKING
ITEM “B” AS A TEMPLATE.
G. DOUBLE WRAP PUMP USING CUSHIONING A-A-59135, CL1, GR A, THICKNESS 1/4”(APPROX 10 SQ. FT.)
SECURE WITH TAPE ASTM-6123.
H. ENVELOPE FABRICATION SHALL BE IAW SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING MMM-A-260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A SUFFICIENT QUANTITY OF
ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE AIRTIGHT SEAL.
I. CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH THE APPLICABLE CONTAINER SPECIFICATION.
(ASTM-6880)
J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 44
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
Form Approved -BK OMB No. 0704-0188 SW
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3807652 (45152) STEERING GEAR, SLAVE, XD120 19207 AK15810437
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2530-01-581-0437 10-15-2010 A
BILL OF MATERIAL
ITEM SIZE QTY ADDITIONAL NOTES REFERENCE
A 19-1/4 X 16-1/2 X 3/4 PLY 1 A-A-55057 SEE ABOVE AND PAGE 3
B 2 X 4 X 16-1/2 2 ASTM-D6199 SEE ABOVE AND PAGE 3
C 2 X 4 X 13-1/4 2 ASTM-D6199 SEE ABOVE AND PAGE 3
D 24 X 24 BARRIER 2 MIL-PRF-121, TYPE II SEE ABOVE
E 66 X 48 ENVELOPE 1 MIL-PRF-131 MATERIAL SEE ABOVE AND PAGE 4
F 20 X 18 GASKET 2 IAW MIL-DTL-6060E SEE ABOVE
G 1/2 X 11 HARDWARE SET 4
HARDWARE SET CONSISTS OF:
1 PC 1/2 X 11 CARRIAGE BOLT, 1PC
1/2 LOCK WASHER, 1PC 1/2 FLAT
WASHER, AND 1PC 1/2 NUT
SEE ABOVE
18 X 80 X 1/4 CUSHIONING 1 A-A59135, CLASS 1, GRADE A NOT PICTURED
ITEM F
ITEM D
ITEM B
ITEM E
ITEM G
SUPPORT
ASSEMBLY
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 44
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3807652 (45152) STEERING GEAR, SLAVE, XD120 19207 AK15810437
ITEMS “B” (HOLE LOCATIONS)
SUPPORT ASSEMBLY
ALL HOLES PICTURED ON THIS
PAGE ARE 1/2” DIAMETER.
ITEMS “C” (HOLE LOCATIONS)
ITEM C ITEM A
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 44 ooff 44
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
3807652 (45152) STEERING GEAR, SLAVE, XD120 19207 AK15810437
ITEM “D” (HOLE LOCATIONS)
CRATE BASE (HOLE LOCATIONS)
ALL HOLES PICTURED
ON THIS PAGE ARE 1/2”
DIAMETER.
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