DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 33 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3367638 (45152) PTO, HOT SHIFT 19207 AK15087091

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-508-7091 2/17/26

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 56.0 1.571 16.7 X 12.7 X 12.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 42

13. CLEANING 1-C 5 BLOCKING AND BRACING: ASTM-D6199

MIL-STD-2073-1 & NOTE B 2-D 1 BARRIER: MIL-PRF-121, TY II, SIZE: 15-1/2 X 11-1/2

14. DRYING

MIL-STD-2073-1 & NOTE B 3-E 1 CUSHIONING: ASTM-D4727, TY CF, CL D, VR SW,

15. PACKING

GR 275, SIZE: 51-3/4 X 10-1/4

4-F 1 CONTAINER: ASTM-D5118, ST RSC, TY CF, CL D,

a.LEVEL A VR SW, GR 275, SIZE: 15-1/2 X 11-1/2 X 11

MIL-STD-2073-1 & NOTE I 5-G 1 BAG: MIL-DTL-117, TY II, CLASS E, STYLE 1,

b. LEVEL B SIZE: 30 X 36

MIL-STD-2073-1 & NOTE I 6-H 1 CONTAINER: ASTM-D5118, ST RSC, TY CF, CL WR,

16. MARKING VR SW, GR W5c, SIZE: 16-1/4 X 12-1/4 X 11-3/4

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND THE APPLICABLE

CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO ASTM-F1667. SEE PAGES 2 AND 3

FOR SIZES AND ORIENTATION.

D. COVER BUILD-UP WITH PAPER, PUNCH HOLES THROUGH PAPER USING BUILD-UP AS A TEMPLATE.

E. SEE PAGES 2 AND 3.

F. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B7.

G. CLOSE BAG BY HEAT SEAL.

H. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B7.

I. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D 6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT, CONFORMING TO ASTM-D 5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS CGWR, CONFORMING TO ASTM-D 5168.

CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D 1974, OR AS

REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS

WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 33

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3367638 (45152) PTO, HOT SHIFT 19207 AK15087091

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-508-7091 2/17/26

BILL OF MATERIAL

ITEM SIZE QTY DESCRIPTION REFERENCE

A 15-1/2 X 11-1/2 X 3/8 PLY 1 A-A-55057 SEE BELOW AND PAGE 3

B 2 X 4 X 10-1/2 2 ASTM-D6199 SEE BELOW AND PAGE 3

C 1 X 4 X 10-1/2 2 ASTM-D6199 SEE BELOW AND PAGE 3

D 15-1/2 X 11-1/2 1 MIL-PRF-121, TY II SEE BELOW

E 3/8 HARDWARE SET 2

HARDWARE SET CONSISTS OF:

1PC 3/8 X 3-1/2 CARRIAGE BOLT,

1PC 3/8 FLAT WASHER,

1PC 3/8 LOCK WASHER, AND

1PC 3/8 NUT

SEE BELOW

F 51-3/4 X 10-1/4 1

ASTM-D4727, TY CF, CL D, VR

SW, GR 275

SEE BELOW AND PAGE 3

G 15-1/2 X 11-1/2 X 11 1

ASTM-D5118, ST RSC, TY CF,

CL D, VR SW, GR 275

SEE BELOW

H 30 X 36 1

MIL-DTL-117, TY II, CLASS E,

STYLE 1,

SEE BELOW

I 16-1/4 X 12-1/4 X 12 1

ASTM-D5118, ST RSC, TY CF,

CL WR, VR SW, GR W5c

SEE BELOW

ITEM F

ITEM G

ITEM H

ITEM I

MOUNTED PTO

ITEM E

BUILD-UP

ITEM D

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 33

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3367638 (45152) PTO, HOT SHIFT 19207 AK15087091

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-508-7091 2/17/26

BUILD-UP (HOLE LOCATIONS)

ITEM F (FLAT LAYOUT)

S=SCORE

FLUTE DIRECTION

ALL HOLES ARE 3/8” DIAMETER.

ITEM A

ITEM C

ITEM B