SPEC REV-0_ 01 NOV 2021_55107.pdf

PDF 1 MB Posted Mar 22, 2022

Attached to: DRYDOCK: USCG ANT PUGET SOUND (55107) FY22-
Solicitation number: 70Z04022QSBPL0010
Issued by: Department of Homeland Security US Coast Guard

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55107 (ANB 55A) DD FQ2 ACG 22R1 (002).pdf	PDF	Mar 29, 2022
55107 PDF SF-1449 SOL.pdf	PDF	Mar 22, 2022
OPTION ITEMS 55107.pdf	PDF	Mar 22, 2022
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Additonal Contract Requirements 55107.pdf	PDF	Mar 22, 2022
submission Summary and Deadlines 55107.pdf	PDF	Mar 22, 2022

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USCG 55107 (ANB 55A)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2022

Developed By: Anthony C Gonzales

(Rev-0, 1 November 2021)

USCG 55107 (ANB-55A) DRYDOCK AVAILABILITY FY2022

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items .............................................................................................. x Principal Characteristics ............................................................................................................................... xi General Requirements WORK ITEM 1: General Welding, Provide WORK ITEM 2: Hull Plating, U/W Body, Inspect WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 4: U/W Body, Preserve, 100 percent WORK ITEM 5: Appendages, U/W, Leak Test WORK ITEM 6: Appendages, U/W, Internal, Preserve WORK ITEM 7: Accessible Spaces, Inspect WORK ITEM 8: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 9: Mast, Inspect WORK ITEM 10: Main Diesel Engine(s), Align WORK ITEM 11: Propeller Shafts, Remove, Inspect, and Install WORK ITEM 12: Propeller Shaft Packing, Renew WORK ITEM 13: Water Lubricated Shaft Bearings, Renew WORK ITEM 14: Propellers, Remove, Inspect and Install WORK ITEM 15: Exhaust Muffler(s), Clean and Inspect WORK ITEM 16: Exhaust Piping, Clean and Inspect WORK ITEM 17: Fuel Valves, Renew WORK ITEM 18: Sea Valves, Renew WORK ITEM 19: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 20: Potable Water Tank, Clean and Inspect WORK ITEM 21: Diesel Tanks, Refuel WORK ITEM 22: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift ... 77 WORK ITEM 23: Steering Hydraulic Oil Tank, Clean and Inspect WORK ITEM 24: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 25: Buoy Handling Equipment, Perform Level II Maintenance WORK ITEM 26: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 27: Sewage Holding Tanks, Clean and Inspect WORK ITEM 28: Rub Rail, Fendering System, Remove, Inspect, Install WORK ITEM 29: Decks – Exterior (Buoy), Preserve 100 Percent WORK ITEM 30: Tanks, Grey Water Holding, Preserve, 100 Percent WORK ITEM 31: Tanks, MP Fuel Storage and Overflow, Preserve 100 Percent WORK ITEM 32: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 33: Tanks, Sewage Vacuum Collection, Preserve, 100 Percent WORK ITEM 34: Superstructure, Preserve, 100 Percent WORK ITEM 35: Cathodic Protection / Zincs, Renew WORK ITEM 36: Interior Hull Insulation, Inspect WORK ITEM 37: Marine Chemist Services, Provide WORK ITEM 38: Drydock WORK ITEM 39: Temporary Services, Provide WORK ITEM 40: Sea Trial Performance, Support, Provide WORK ITEM 41: Main Diesel Engine(s), Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 55 ANB 0700-001, Rev B, Docking Plan & Profile 55101-55112

Coast Guard Drawing 55 ANB 103-002, Rev N, Outboard Profile Sections & Arrangement

Coast Guard Drawing 55 ANB 103-002, Rev P, Outboard Profile, Sections and Arrangements

Coast Guard Drawing 55 ANB 103-2, Rev P, Outboard Profile and Arrangements

Coast Guard Drawing 55 ANB 1101-001, Rev D, Construction Plan & Sections

Coast Guard Drawing 55 ANB 1101-001, Rev D, Construction Plan and Sections

Coast Guard Drawing 55 ANB 1101-002, Rev A, Construction Details

Coast Guard Drawing 55 ANB 1101-2, Rev A, Construction Details (55101-55112)

Coast Guard Drawing 55 ANB 1112-003 Rev A, Deck Winch Foundation Port/Starboard

Coast Guard Drawing 55 ANB 112-003, Rev C, Marine Crane Foundation Mods. (55101-55122)

Coast Guard Drawing 55 ANB 2001-001, Rev-, Crane & Deck Winch Hydraulics

Coast Guard Drawing 55 ANB 2002-002 Rev A, Crane & Deck Hydraulics

Coast Guard Drawing 55 ANB 2200-1, Rev B, Rudder Port Stuffing Box Hub

Coast Guard Drawing 55 ANB 2200-2, Rev A, Steering Hydraulic System

Coast Guard Drawing 55 ANB 2200-2, Rev A, Steering-Hydraulic System

Coast Guard Drawing 55 ANB 3803-001, Rev C, Air Conditioning Systems Hulls 55101-55112

Coast Guard Drawing 55 ANB 4000-001, Rev E, Machinery Arrangement

Coast Guard Drawing 55 ANB 4000-1, Rev E, Machinery Arrangement

Coast Guard Drawing 55 ANB 4000-1, Rev E, Machinery Arrangement.

Coast Guard Drawing 55 ANB 4000-2, Rev B, Machinery Details

Coast Guard Drawing 55 ANB 4103-001, Rev A, Mn Eng Raw Water & Reduction Gear L/O Piping

Coast Guard Drawing 55 ANB 4301-001, Rev B, Forward End of Propeller Shaft and Propeller Shaft Coupling

Coast Guard Drawing 55 ANB 4301-002, Rev -, Propeller Shaft (A Class only)

Coast Guard Drawing 55 ANB 4301-2, Rev -, Propulsion Shaft

Coast Guard Drawing 55 ANB 4801-001, Rev D, Bilge Piping

Coast Guard Drawing 55 ANB 4804-1, Rev A, Fresh Water Tank Access and Cover

Coast Guard Drawing 55 ANB 4804-1, Rev A, Fresh Water Tank, Access & Cover

Coast Guard Drawing 55 ANB 4805-2, Rev B, Potable Water Piping Hot & Cold (55101-55112) v (Rev-0)

Coast Guard Drawing 55 ANB 5500-001, Rev A, Fuel Supply Diag

Coast Guard Drawing 55 ANB 5500-001, Rev A, Fuel Supply Diagram

Coast Guard Drawing 55 ANB 573-001, Rev B, Portable Chain Stopper and Mounting

Coast Guard Drawing 55 ANB 573-002, Rev A, Removable Tow Rope Guard For Chain Stopper

Coast Guard Drawing 55 ANB 634-1, Rev -, Deck Covering

Coast Guard Drawing 55 ANB 997-001, Rev -, Docking Plan

Coast Guard Drawing 55 ANB-103-1 Rev N Outboard Profile and Arrangements

Coast Guard Drawing 55 ANB-3901-1, Rev A, Insulation Installation (55101-55112)

Coast Guard Drawing 55 ANB-4808-1, Rev B, Drains And Holding Tank Piping (A Class)

Coast Guard Drawing 55A ANB 4000-1, Rev E, Machinery Arrangement

Coast Guard Drawing 55-ANB-500-001, Rev A, Lines & Offsets 55101-55112

Coast Guard Drawing 55-ANB-8201-001, Rev A, Lifting Slings Gen Arrg

Coast Guard Drawing 55-ANB-8201-002, Rev -, Boat Cradle Shipping

Coast Guard Drawing 55-ANB-997-001, Rev -, Docking Plan

Coast Guard Drawing 55B ANB 103-001, Rev K, Outboard Profile, Sections and Arrangements

Coast Guard Drawing 55B ANB 103-1, Rev K, Outboard Profile and Arrangements

Coast Guard Drawing 55B ANB 4000-001, Rev G, Machinery Arrangement

Coast Guard Drawing 55B ANB 4000-1, Rev G, Machinery Arrangement.

Coast Guard Drawing 55B ANB 4103-002, Rev C, Main Engine Cooling System

Coast Guard Drawing 55B ANB 4301-001, Rev B, Shaft Coupling

Coast Guard Drawing 55B ANB 4301-002, Rev -, Propeller Shaft (B & C Class only)

Coast Guard Drawing 55B ANB 4901-002, Rev A, Compressed Air System

Coast Guard Drawing 55B ANB-103-1 Rev J Outboard Profile and Arrangements

Coast Guard Drawing 55B ANB-3901-1, Rev D, Insulation Application & Details

Coast Guard Drawing 55B ANB-4801-4, Rev-, Sanitary Drain Systems (B Class)

Coast Guard Drawing 55C ANB 170-001, Rev C, Mast Construction and Details

Coast Guard Drawing 55C ANB 201-001, Rev D, Machinery Arrangement

Coast Guard Drawing 55C ANB 201-1, Rev D, Machinery Arrangement.

Coast Guard Drawing 55C ANB 256-001, Rev C, Main Engine Cooling System

Coast Guard Drawing 55C ANB 514-001, Rev A, A/C Piping Plan & Details

Coast Guard Drawing 55C ANB 801-007, Rev B, Machinery Details

Coast Guard Drawing 55C ANB 801-1, Rev H, Outboard Profile and Arrangements

Coast Guard Drawing 55C ANB 801-1, Rev H, Outboard Profile, Sections and Arrangements

Coast Guard Drawing 55C ANB-528-001, Rev A, Sanitary Drain System (C Class)

Coast Guard Drawing 55C ANB-801-002, Rev C, Inboard Profile Sections and Arrangement

Coast Guard Drawing 55C ANB-801-1 Rev H Outboard Profile and Arrangements

Coast Guard Drawing 55C ANB-802-15, Rev -, Insulation Application & Details

Coast Guard Drawing FL-85-002, Rev -, GFE Boat Hot Work Diagrams

COAST GUARD PUBLICATIONS

SWBS 503-562, Section 561, Steering Gear System vi (Rev-0)

SWBS Group(s) 503-562, Section A, Pump Freshwater

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 2048, SWBS 233, Jun 1988, Manufacturer’s Information Book – SWBS Group 233, 55' ANB (A), (B), and (C) Type Boats, Sections A, B, and C

Coast Guard Technical Publication (TP) 3394, Jan, 2006, Manufacturer’s Information Book SWBS Group 167-261

Coast Guard Technical Publication (TP) 3394, January 2006, Manufacture’s Instruction Book- SWBS Group(s) 167-261, Section B, Globe Valves

Coast Guard Technical Publication (TP) 3394, SWBS 167-261, Jan 2006, Manufacturer’s Instruction Book, SWBS Group 167-261

Coast Guard Technical Publication (TP) 3397, Manufacturer’s Instruction Book

Coast Guard Technical Publication (TP) 3398, May 2004, Manufacturer’s Instruction Book- SWBS 633, Section A, Zincs, Hull

Coast Guard Technical Publication (TP) 3487, April 2012, Manufacturer’s Instruction Book- SWBS Group(s) 589, Section A, Crane Model MCK-420KM

Coast Guard Technical Publication (TP) 3487, April 2012, Manufacturer’s Instruction Book- SWBS Group(s) 589, Section B, Hydraulic Planetary Hoist – Model BG6A & BG6B

Coast Guard Technical Publications (TP) 3397, Manufacturer’s Instruction Book-

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020`, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310) 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ships Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses vii (Rev-0)

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust- Petrolatum

International Standard for Organization (ISO) 484/2, Dec 2015, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams viii (Rev-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC), Surface Preparation Standard SSPC-SP 1, November 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, July 2012, Near-White Blast Cleaning ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

11 Y **Shaft, Propeller (A-

Class only) NSN: 2010-01-599-9644 2 ea. 3,278.00

11 N **Coupling, Shaft (A- Class only)

NSN: 3040-01-135-4315 2 ea. 1,146.13

13 N See Note Below*Port & Starboard

Intermediate Bearing

NSN: 3120-01-131-3692 PN:

E13600

1 122.72

13 N *Port Strut Bearing NSN: 3120-01-131-3692 PN:

E13600

1 122.72

13 N *Starboard Strut Bearing

NSN: 3120-01-131-3692 PN:

E13600

1 122.72

14 Y *Propeller, Right Hand NSN: 2010-01-130-4949 1 ea. 2,687.00 14 Y *Propeller, Left Hand NSN: 2010-01-125-3273 1 ea. 3,799.34 19 Y **2 1/2 inch Duplex

Strainer PN: GROCO VD-2500 2 ea. 1,338.90

25 Yes Braden BG-6 Cross Deck Winch** Port

(Over-wound)

NSN: 3950-01-448-8218 1 ea $5,178.11

25 Yes Braden BG-6 Cross Deck Winch** STBD

(Under-wound)

NSN: 3950-01-448-8218 1 ea $5,178.11

25 Yes Alaska Marine MCK- 420-KM Buoy

Handling Crane**

NSN: 3950-01-F95-0569 1 ea $35,524.00

28 N **Fender, Marine NSN: 2040-01-255-3443 6 ea. 652.36 41 Y *Shipping Crate NSN: None or PN: None 2 ea. N/A 41 Y **Engine, Diesel Port NSN: 2815-01-120-4016 or

PN:7122-330012V71-

TIPORT

1 ea. 45,554.75

41 Y **Engine, Diesel Starboard

NSN: 2815-01-120-0992 or

PN: 7122-330012V71-

TISTBD

1 ea. 45,670.75

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

3 Hull Plating, U/W Body, Ultrasonic Testing

4 U/W Body, Preserve, 100 percent

5 Appendages, U/W, Leak Test

11 Propeller Shafts, Remove, Inspect, and Install

12 Propeller Shaft Packing, Renew

13 Water Lubricated Shaft Bearings, Renew

14 Propellers, Remove, Inspect and Install

15 Exhaust Muffler(s), Clean and Inspect

16 Exhaust Piping, Clean and Inspect

17 Fuel Valves, Renew

19 Sea Strainers, Duplex, All Sizes, Overhaul

20 Potable Water Tank, Clean and Inspect

23 Steering Hydraulic Oil Tank, Clean and Inspect

24 Rudder Assembly, Remove, Inspect and Reinstall

25 Buoy Handling Equipment, Perform Level II Maintenance

28 Rub Rail, Fendering System, Remove, Inspect, Install

29 Decks â€“ Exterior (Buoy), Preserve 100 Percent

38 Drydock

41 Main Diesel Engine(s), Renew xi (Rev-0)

PRINCIPAL CHARACTERISTICS

55' ANB

PHYSICAL

Length overall 58' 4" Length overall - hull only 55' 0" Operating displacement 64,620 lbs.

Cargo, maximum 4,000 lbs.

Full load displacement 68,620 lbs.

Draft at operating displacement 5' 0" Draft at full load 5' 1" Freeboard fwd @ full load displ 5' 9-7/8" Freeboard aft @ full load displ 4' 9-1/8" Hoisting weight 63,900 lbs.

Shipping weight 54,630 lbs.

HULL

Hull material Aluminum Hull 10 each, bolted Propeller Shaft: 2 per shaft Frame spacing FR 1 to 2 3' 6" FR 2 to 8 4' 0" FR 8 to 9 3' 3" FR 9 to 10 3' 0" FR 10 to 13 3' 3" FR 13 to 15 3' 7"

MACHINERY

Engine details Gm 12v-71, 540 HP @ 2300 rpm, twin disc 514m gear, 2.5:1 reduction, 920 srpm Electrical system 120/240 VAC 30 KW single phase, 24 VDC Propeller details 38" D x 32" P, 3-blade R & L, 2-3/4" bore, Columbian "Hydroflite" Maximum speed 22 knots Cruise speed 18 knots Fuel capacity (diesel) 1,045 gal.

Range at Cruise 350 miles

TANKS

Fresh water capacity 240 gal.

Sanitary water capacity 110 gal.

OTHER DATA

Special features Crane, 2,000 lbs. capacity fire pump, 500 GPM @ 231 ft

1 (Rev-0)

00000_0521_FLT

REC_00000_FLT_Boats @ Commercial Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.1.1 NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance

3 (Rev-0) with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).

3.6.1 Coast Guard turn-over preparation. The Contractor must be aware that, upon arrival, after haul out, and prior to departing the Contractor’s facility, the Coast Guard crew must be allowed to accomplish various tasks in preparation for the turn-over of the boat to the Contractor. The following conditions apply to this paragraph:

3.6.1.1 The Coast Guard requires a maximum of three days at the beginning of the contract, and three days at the end to accomplish various tasks.

3.6.1.2 The Contractor may commence/continue work during these time frames.

3.6.1.3 Coast Guard personnel will remove the transducers after initial haul-out and reinstall prior to re-floating the vessel.

3.6.1.4 The Unit will contact the servicing ESD or ESU to setup removal/installation of the transducer if Unit personnel are unable to accomplish this task.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.

3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements.

The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.

3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:

Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.

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For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.

Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.

Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.

Corners at an existing seam or butt shall intersect at a 90 degree angle.

Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.

In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.

Existing welds crossed by the cut shall not be cut back.

3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.

3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.

3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.

3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.

3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.

3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:

Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).

Fitted with fasteners that permit rapid installation and removal.

Able to support a minimum of 150 pounds per square foot for horizontal deck closures.

Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.

3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.

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NOTE

NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here