J85_Industry_Day_Brief_PPT_14_December_17.pptx
PPTX presentation 10 MB Posted
- Attached to
- Small Business Industry Day-J85 Engine Performance Based Supply Chain Management Support
- Solicitation number
- SPE4A2-18-R-J85A
- Issued by
-
Defense Logistics Agency Aviation
View the file
Other files
| File | Type | Posted |
|---|---|---|
| Copy_of_J85_with_pn.pdf |
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Defense Logistics Agency - Aviation J85 Holistic Support Small Business Industry Day 03 January 2018
DEFENSE LOGISTICS AGENCY
AMERICA’S COMBAT LOGISTICS SUPPORT AGENCY
WARFIGHTER FIRST
Agenda 0900 – 0915 0915 – 0930 0930 – 0945 0945 - 1100 1100 - 1200 1200 – 1315 1315 – 1400
Opening Remarks & Introductions J85 Background, Support Strategy & Goals Break GE Small Business Partnering Presentation Question & Answer – DLA & GE Lunch Continue Question & Answer (if needed)
WARFIGHTER FIRST
USAF J85 Engine Support for T-38 Aircraft Platform: J85 Engine Problem: Engine Production Shortage DLA approached by SES Gil Montoya/AETC for PBL on T-38 Trainer Engine J85 consumable parts challenge during planned maintenance at the AETC Jet Engine Intermediate Maintenance (JEIM) sites - Laughlin/Columbus.
Current contractor, stops work & claims relief when parts aren’t available No holistic forecasting or metrics included in current maintenance contracts
Performance Baseline: Pop - NSNs 7,878, MA 82%, Back Orders – Lines 1,507, Qty 85,592.
Target Population: GE SS/J85 Unique/MS>75%/FAT = 3,699 NSNs, MA – 71.9% Target Outcome: Improve MA at AETC ERRC JEIM sites to >90% and WW MA to >90% (all BOM buckets) via GE part/engineering support leading to advanced forecasting and increased parts availability for all J85 series engines
Specifically: 1) AETC J85 JEIM sites – no line stoppages and enhanced shop productivity
2) Improved Support for all O & I level sites (AETC = 2 JEIM/3 O Level, ACC = 1 JEIM/3 O level, AFMC = 1 JEIM, GBS = 1 O level)
J85 Engine T-38 Talon
J85 Background 535 J85 Engines in operation
AETC = 431 ~ 81%
DLA overall weapon system material availability = 82% DLA developing sole source contract with GE for J85 support Bundled acquisition GE sole source parts / J85 Unique / MS>75% / FAT
WHITEMAN
HOLLOMAN
VANCE
LAUGHLIN
RANDOLPH
COLUMBUS
NASA- HOUSTON
SHEPPARD
EDWARDS
505 in USAF / 535 Total
Current J85 Operations
TYNDALL
BEALE
LANGLEY 14
NAVY TPS
AETC - 431
ACC – 45
AFMC - 15
NAVY - 10
GBS - 14
NASA - 20
AETC J85R/S
FB3020 - Sheppard AFB FB3022 - Columbus AFB
(JEIM)
FB3029 - Vance FB3089 - Randolph FB3099 - Laughlin AFB (JEIM)
ACC J85M
FB4800 - Langley FB4801 - Holloman (JEIM) FB4686 - Beale FB4819 - Tyndall
AFMC J85S
FB2805 – Edwards (JEIM)
GBS J85M
FB4625 – Whiteman
Aero Turbine (MISTR)
DynCorp International
(JEIM)
L3 Comm (JEIM)
Tinker AFB (JEIM & MISTR Admin)
- AETC moved administration of the JEIM (Jet Engine Intermediate Maintenance) contracts to Tinker AFB for performance at Laughlin and Columbus.
- Tinker also administers the MISTR (Management of Items Subject to Repair) for performance at Aero Turbine.
- Navy J85 support goes through the Columbus contract.
- Repair flows from the O level activities within each Chain of Command to the JEIM sites (I-Level) within the same Major Command Chain of Command.
J85 Desired Objectives & Outcomes Improve J85 weapon system support – AETC ERRCs/World Wide
- Customer Direct Availability >90%
- Link profit to performance - incentives/disincentives
Leverage GE J85 knowledge & engineering expertise
- FSRs – boots on ground – to improve communication and coordination between repair scheduling and consumable parts ordering
- Resolve obsolescence & diminishing manufacturing source issues
Leverage GE infrastructure and forecasting expertise
Leverage GE supply chain
- Avoid divided supply chain
Maintain Significant Small Business Participation
Bundling WARFIGHTER FIRST - PEOPLE & CULTURE - STRATEGIC ENGAGEMENT - FINANCIAL STEWARDSHIP - PROCESS EXCELLENCE Bundling combines two or more requirements for supplies or services, previously provided or performed under separate smaller contracts… into a solicitation for a single contract …that is likely to be unsuitable for award to a small business concern due to--(i) The diversity, size, or specialized nature of the elements of the performance specified. FAR 2.101
Bundling Requirements for the Contracting Officer:
Conduct market research to determine whether bundling is necessary and justified and consult the SBA PCR.
Prepare a specific determination that the anticipated benefits justify the proposed bundled contract.
Notify any affected incumbent small business concerns of the intention to bundle the requirement and how the concerns may contact the SBA PCR. Small businesses with contract awards in the last three years were notified by the Contracting Officer about this effort.
Specify actions designed to maximize small business participation as subcontractors
Bundling Savings Requirements (FAR 7.107-3) 5% or $9.4M (whichever is greater) savings for acquisitions over $94M 10% savings for acquisitions under $94M
Anticipated Government savings Inventory investment Inventory holding cost Set-Up cost Workload avoidance
FAR 19.201(a) It is the policy of the Government to provide maximum practicable opportunities in its acquisitions to small business…. Such concerns must also have the maximum practicable opportunity to participate as subcontractors in the contracts
Small Business Preservation WARFIGHTER FIRST - PEOPLE & CULTURE - STRATEGIC ENGAGEMENT - FINANCIAL STEWARDSHIP - PROCESS EXCELLENCE This Industry Day is your opportunity to learn the requirements for subcontracting with GE and to network with Bethani Clever, GE’s Small Business Liaison Officer and the GE team.
FAR 9.601 “Contractor team arrangement,” means an arrangement in which—(2) A potential prime contractor agrees with one or more other companies to have them act as its subcontractors under a specified Government contract or acquisition program.
Small Business Preservation Sources Sought – August 2017 Explored potential SB product support integrators No capable SB sources identified
GE comprehensive subcontracting plan
Contract specific SB participation goals with disincentives
Supplier Diversity Manager/SBLO for GE How to become a GE qualified supplier
Government Participants / Contact Info Contracting Officer Acquisition Specialist Strategic Acquisition Division Chief Program Manager Program Management Support Office of Counsel DSCR Small Business Office
Small Business Administration GE Small Business POC Ms. Mary Smith Ms. Schyla Howe Mr. Randall Dortch Ms. Amanda Parker Mr. Tim Colyer Mr. Michael Chiffolo Mr. John Henley Ms. Crystal Ober Mr. Michael Massello Ms. Bethani Clever Mary.L.Smith@dla.mil
Schyla.Howe@dla.mil
Randall.Dortch@dla.mil
Amanda.Parker@dla.mil
Timothy.Colyer.ctr@dla.mil
Michael.Chiffolo@dla.mil
John.Henley@dla.mil Crystal.Ober@dla.mil
Michael.1.Massello@dla.mil aviation.suppliercommunications@ge.com
13 /
GE /
GE Aviation Doing Business with GE GE Proprietary Information – Subject to disclosure on cover page GE Proprietary Information The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part. This information is NOT considered subject to US Export Regulations.
GE Aviation Overview
Aviation Sourcing
Supplier Development Process
Quality GE Proprietary Information – Subject to disclosure on cover page Agenda
Technical innovation … at our core
U.S. jet engine U.S. turboprop engine High bypass engine Composite fan blade in airline service 120,000+ lb thrust engine Modular power tile FMS-controlled Unmanned Aircraft System GE Proprietary Information – Subject to disclosure on cover page.
A leading provider of jet engines, systems and services
GE Aviation portfolio 2016 … $26B
Avionics and Digital Systems $0.8
Avionics and Digital Systems $0.8
Power Transmissions Turbo machinery Avionics Digital Services
BGA and Integrated Systems $1.5
BGA and Integrated Systems $1.5
Military engines and services $3.5–1)
Military engines and services $3.5–1) Commercial engin services $11.4–1)
$0.9-2) General aviation engines Power, mechanical, electronics
Commercial engines $8.0–1)
| Commercial engines | Commercial enginee |
| $8.0–1) | services $11.4–1) |
-1) Includes CFM and EA revenue, 50-50 JV -2) 2015 external revenue
GE Aviation $26B … 21% of the GE Company Commercial Engines 31% Commercial Services 43%
BGA / IS /
Other 7% Avionics 3% GE Proprietary Information – Subject to disclosure on cover page.
Avio Aero 3% Military Engines & Services 13%
50%
75%
Our global military position
4,310 1,245 Proven power for U.S. DoD … Total platforms Rotorcraft Marine Source: Flight Global, GE Analysis 24,200
15,100 13,700 2,200 (a- includes combat trainers CFM is a 50-50 JV between GE and Snecma RR includes JVs Turbo-Union (~730), Eurojet (~810), and Europrop (~70) Includes only Western-built, OEM engine manufacturers with an installed base of over 5,000 engines Excludes 2,400 engines produced by other manufacturers
5,700 7,600
Conventional powered surface combatants Tanker/Transport/Special Mission Turbofan powered 5,347 Combat –a) 67%
2015 installed fleet Engines
Bombers 51%
85%
GE Proprietary Information – Subject to disclosure on cover page. 17 /
GE powering the world’s military fleets
One-third of global military aircraft are powered by GE … largest single engine provider 3 of every 4 helicopters in the U.S. Department of Defense 8 of every 10 surface combat vessels in the U.S. Navy’s fleet 80% of tankers in the U.S. fleet are powered by GE & CFM Half of the bombers in the U.S. Air Force 2 out of every 3 fighters in the U.S. Department of Defense Engine fleet: 26,000 *Includes joint venture engines built by CFM CFM International is a 50/50 JV between GE and Snecma
Combat segment breadth
9,500+ combat engines in service J85 F404/F414 3,300 1,700
TF34
F101 2,800
Today F404/414 production 2020+ F110 strong int’l pipeline Future (2020+) Next generation propulsion
Int’l military 72% 39% 38% F110 32% J79 US DoD % US DoD
AETP
(Adaptive Engine Transition Program) $1B contract award to GE USAF/DoD $2B funding plan ‘16-’20 Upgrades F101 upgrade … 2X time on wing Began retrofit in 2016 F414 enhanced engine … 1,600+ kit opportunity
F118
Fuel burn Life Thrust 3% 2X 20% F414 baseline
OR
Fuel burn Rang e Thrust
5th gen baseline
Heat sink GE Proprietary Information – Subject to disclosure on cover page.
25% 30+% 20% Unrestricted
Leader in rotorcraft propulsion
T700/CT7
T408-GE-400
CH-53K
Apache
T58
Oct ‘15 1st flight, over 5,000 engine test hours 600 engine program of record Upgrades T700 upgrade U.S. Navy and Int’l … 1,500+ kit opportunity 10% power … single engine 70% 66% T64 Int’l military US DoD % US DoD (a-excludes RR license built T64 Gnome
Power to weight
| 25% | 35% | |
| Acquisition & Maint Cost T700 | Fuel | 65% |
baseline
T901 3K shp
FATE (Future Affordable Turbine Engine) NextGen heavy lift 80% power 35% fuel 5-10k shp Today 11,800+ engines currently in service today 11,000 Future (2020+) ITEP (Improved Turbine Engine Program) For Black Hawk and Apache 6,000 unit opportunity New product
MH-60S
Tanker/Transport/Special Mission
CFM56/F108
TF39
KC-135R
CFM56-7B … 250+ engines
KC-135R/E-6B
US Navy - 234 engines Indian Navy - 24 engines Australia, Italy … Opportunity
Int’l military US DoD 84% 78%
CF6/F103
CFM is a 50/50 JV between GE and Snecma % US DoD Today 3,100+ engines in service 2,200 Upgrades CFM56-2 time on wing improvement
P-8A
Thrust Take-off distance 22%
| 8-20% | 30% |
| TF39 | Fuel burn |
baseline 1.5% more fuel savings $2B lower cost of ownership F138 (CF6-80C2) retrofit C-5M … 52 aircraft
Marine fleet growth
~1,300 engines in service
LM2500
1,200
LM500
Serving 34 Navies Expanding opportunities in commercial shipbuilding Littoral combat ship (LCS)
LM2500/LM6000
US DoD application Int’l military application Future Marine LM6000
~60% % US DoD For naval applications Marine GE38 For patrol boat and generator set applications
Today GE Proprietary Information – Subject to disclosure on cover page.
Upgrades LM2500 Integrated Electronic Control (IEC) Improved reliability Increased efficiency
Repair & overhaul Engines, modules and components Augment depot capacity and capability Field service & Tech Support Timely and proactive solutions to technical queries Direct link to GE engineering Logistics Support Optimal material availability Intermediate & Flight Line Maintenance Onsite troubleshooting, tech support and maintenance teams Training Engine operation Troubleshooting Maintenance Logistical support Fleet Management Maintenance planning and configuration tracking to balance performance and reliability Trend monitoring and diagnostics to enhance safety and optimize time on wing Latest configurations OEM support GE quality Digital Solutions Powerful statistics and physics-based modeling Powered by Predix - GE’s industrial internet platform
Expanding Military Services … full life cycle support GE genuine parts
Aviation Sourcing Overview
26 /
Supply Chain Division Engines + Systems
It takes 18 million parts to build engines for our customers each year.
It takes 147.5 million parts to build the system products for our customers each year.
27 /
Partners Engines & Systems 35 engine component / repair shops 14 engine assembly, test & overhaul sites 25 systems manufacturing & service sites 4 joint ventures
Suppliers 11,000 domestic 2,500 global
Supply Chain Division Engines + Systems + Services
83 facilities 19 countries 27,000 employees 6 joint ventures 4 full partners
Aviation Sourcing nd services General
GEProprietary Information For Internal Use Only
GEAviation A global provider of engines, systems a
Segments
• Commercial
• Military
• Business & Aviation
GEAviation 2/ 19/2011
GEAviation 2/ 19/2011 nd services Segments Commercial Military General
GEProprietary Information For Internal Use Only Business & Aviation
GEAviation A global provider of engines, systems a
Doing Business with GE Supplier Diversity / Small Business Program:
GE Aviation Small Business Policy statement: Buyers must give maximum practicable consideration to small, women- owned small, small disadvantaged, veteran-owned small, service-disabled veteran-owned small, and HUBZone small business concerns, and are obligated to solicit and use their best efforts to place purchase orders with such concerns except where competitive conditions, timely delivery, and efficient performance of the contract do not permit it. (522.05) Janice Lin, GM Sourcing
Minimum Quality Requirements: Please note that the minimum quality requirement for Engines and Systems flight hardware is AS9100 certification. NADCAP certification is required for special processes. GE does not do open bidding. Quality and financial stability assessments will be completed before becoming a supplier. Terms will be C64 http://www.geaviation.com/company/doing-business-with-aviation/.
Business Class Definition: GE Aviation uses the Federal Government’s definitions for Small, Disadvantaged, Woman, Veteran, Service Disabled Veteran, and HUBZone, as stated in Far Part 19. The primary NAICS codes for Engines, Engine Services, Avionics and Power, and Systems Hardware and Research are NAICS 336412, 336413, and 54172. A small business must have less than 1,500 employees.
Indirect: Indirect Goods and Services are purchased through GE Global Operations. This includes all material and services that do not go into making flight hardware (engineering, apparel, office supplies, cleaning, training, and transportation).
If you are interested in working with GE Aviation: Please complete the survey located at https://supportcentral.ge.com/esurvey/GE_survey/takeSurvey.html?form_id=18446744073709687157. The sourcing organization will review the submissions.
General Inquiries can be sent to aviation.suppliercommunications@ge.com
Machining & Fabrications -Small, Med, Large -Structural and rotating parts -High Temperature alloys -Hot Forming -Simple to Complex -Milling, Turning, Lathing Composites -Bonded structures
-RTM, VARTM
-Woven fabrics/resins -New technologies -Nacelles Commodity Types - Direct
Raw Materials Sheet, bar, coil, wire Powders, pastes Forgings/Castings Precious metals Distributors
Direct Materials
Controls and Installations Tubes, hoses Accessories Gearboxes Fuel nozzles Services, repair Electronics and Actuations Small assemblies Circuit card assemblies Displays Avionics Special Processes Coatings Special machining Peening, marking - Inspection Hardware Rivets, shims, standards Bearings, screws, fasteners Tooling Special Tooling GE Proprietary Information – Subject to disclosure n cover page
Supplier Development Process
Search
Screen
Inquire
Supplier Setup Supplier Development Process The Road to a Partnership Begins Here
Objectives:
Strategic Fit Value Long Term Relationship Growth Potential Mutual Investment The Road to a Partnership Begins Here
RFQ/Purchase Order
Inquire
RFQ/Purchase Order Why?
Strategic importance Capability/Technology Capacity Small Business Initiatives Value Initial Identification methods:
Other GE recommendations Supplier Survey •Supplier Recommendations State Office/Econ Development Business Fairs & Advertising First Look: Capability, Compliance, Reputation Search Looking for Sources
Supplier Setup
33 /
GE /
Potential Source
Information Gathering Market Reputation Website Reviews Complexity of Hardware Factory Locations and Services Provided Capability / Equipment / Processes Current Customers Financials Quality Review: ISO/AS9100/NADCAP
Inquire
RFQ/ Purchase Order Supplier Development Process
Supplier Setup
Inquire Potential Source
RFQ/Purchase Order
Search Screen
Supplier of Choice
Quality Quote Analysis & Agreement Responsive Competitive Technical understanding Specifications can be met Aerospace Qualification Value Analysis Terms and Conditions Request for Quote (RFQ) Denied Party Screen Proprietary Information Agreement (PIA) RFQ package/ Study Quote
- Scope of Services or Product Needed Capacity Manufacturing Capability
Delivery Performance Price
Active Source
•Financial Stability Review •Denied Party Review •Terms and Conditions are C64 Supplier Code issued GE System Access granted Quality Audit (beyond AS9100) •Production hardware •Special Processes (NADCAP Required)
Inquire Supplier Development Process
RFQ/ Purchase Order
Denied Party GE Proprietary Information – Subject to disclosure on cover page.
Financial Stability Quality Audit S1000 Special Process Audit
Active Source Contract Award New RFQ/ quotes Negotiation Price Analysis Purchase Order Award Begin NPI Cycle
Inquire Supplier Development Process
RFQ /
Purchase Order
Offer Capability or Service that matches GE’s strategic needs.
Have a reputation of Integrity and Compliance.
Meet stringent Quality requirements both in processes and products.
Consistently Deliver On-time to support GE’s customers.
Be Responsive and Communicative at all levels.
Be globally Cost Competitive and offer the best overall Value.
Summary
Quality Expectations
Supplier Qualification
……be certified to both S1000
AS9100
What is AS9100? AS9100 is a globally harmonized aerospace standard for quality assurance in design, development, production, installation, and service based on the ISO 9001:2000 quality management system.
What is S1000?
S1000 is a GE Document that establishes minimum quality system requirements for suppliers.
ADDITIONALLY
Identified Special Processes have additional quality system requirements
| Maintaining approved source status requires successful audits on scheduled frequency. | New suppliers are audited 2 times in the first year. |
| DSQR signoff IS required. | Unitek is our approved 3rd party DSQR Service |
Supplier Portal
Source substantiation and first article data input Yellow Pages – where to go for approved processes and materials Mechanism for exchanging proprietary data
Supplier Relationships GE’s relationships with suppliers are based on lawful, efficient and fair practices. We expect our suppliers to obey the laws that require them to treat workers fairly, provide a safe and healthy work environment and protect environmental quality. Following GE guidelines helps ensure that our supplier relationships will not damage GE’s reputation.
Regulatory Excellence Today’s regulatory environment is becoming more and more challenging. GE is subject to a growing number of regulations and enforcement activities around the world. This environment demands that every employee and leader be aware, knowledgeable and committed to regulatory excellence.
The Spirit & The Letter
Integrity…the right thing to do
Everyone of us … everyday image5.png image1.png image2.png image6.jpeg image7.png image8.png image9.png image10.png image11.png image3.jpg image12.jpg image20.png image13.png image14.png image15.png image16.png image17.png image18.png image19.png image29.png image21.png image22.png image23.png image24.png image25.png image26.png image27.png image28.png image38.jpg image39.png image40.png image41.png image42.png image43.png image44.png image45.png image46.png image47.png image30.png image48.jpg image49.jpg image50.png image51.png image52.png image53.png image31.jpg image32.jpg image33.png image34.jpg image35.png image36.jpg image37.jpg image62.png image63.png image64.png image54.png image55.png image56.png image57.png image58.png image59.png image60.png image61.png image73.png image74.png image75.png image76.png image77.png image78.png image79.png image80.png image65.png image66.png image67.png image68.png image69.png image70.png image71.png image72.png image81.png image82.png image83.png image92.png image93.png image94.png image95.png image96.png image97.png image98.png image99.png image100.png image101.png image84.png image102.png image103.png image104.png image85.png image86.png image87.png image88.png image89.png image90.png image91.png image113.png image114.png image115.png image116.png image117.png image105.png image106.png image107.png image108.png image109.png image110.png image111.png image112.png image126.png image127.png image128.png image129.png image118.png image119.png image120.png image121.png image122.png image123.png image124.jpg image125.png image130.png image131.png image132.png image133.png image134.png image135.png image136.png image137.png image138.png image139.png image140.png image141.png image142.png image143.jpg image144.png image152.png image153.jpg image154.jpg image155.png image156.jpg image157.jpg image158.jpg image159.png image160.png image161.jpg image162.jpg image163.jpg image164.jpg image165.jpg image166.png image167.png image168.png image169.jpg image145.jpg image146.jpg image147.jpg image148.png image149.png image150.png image151.png image177.png image178.png image179.png image180.png image181.png image182.png image170.png image171.jpg image172.png image173.jpg image174.png image175.png image176.png image183.png image184.png image185.png image186.png image187.png image188.png image189.png image190.png image191.png image192.png image193.png image194.png image195.png image196.png image197.png image198.png image199.png image200.jpg image201.jpg image202.jpg image203.png image204.jpg image205.jpg image4.jpg
File details come from the government source that posted it.