TF34_Small_Business_Industry_Day_Brief.pdf
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Defense Logistics Agency Aviation
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DEFENSE LOGISTICS AGENCY
AMERICA’S COMBAT LOGISTICS SUPPORT AGENCY
WARFIGHTER FIRST
Defense Logistics Agency - Aviation
TF34 Holistic Support Small Business Industry Day
09 April 2018
WARFIGHTER FIRST
Agenda
• Opening Remarks & Introductions
• Background, Support Strategy & Goals
• GE Small Business Partnering Presentation
• Question & Answer – DLA & GE
WARFIGHTER FIRST 3
TF34 Engine Support for A-10 Aircraft
• Platform: TF34 Engine
• Background: General Electric TF-34 powers the USAF A-10 Warthog and has depot maintenance conducted at Fleet Readiness Center South East (FRC-SE)
• Problem: Consumable parts challenges impacting whole engine repair at FRC-SE and field support at various USAF sites.
• Solution: Outcome based supply chain management and logistics support
• Performance Baseline: GE SS/TF34 Unique/MS>75%/FAT =1,763 NSNs
• Target Outcome: Improve material availability over baseline, decrease engine repair delays due to outstanding consumable requirements, reduce DLA inventory investment, link profitability to performance
TF34 Desired Objectives & Outcomes
• Improve TF34 weapon system support
• Leverage GE TF34 knowledge & engineering expertise
- FSRs – boots on ground – to improve communication and coordination between repair scheduling and consumable parts ordering
- Resolve obsolescence & diminishing manufacturing source issues
• Leverage GE infrastructure and forecasting expertise
• Leverage GE supply chain
- Avoid divided supply chain
• Maintain Significant Small Business Participation
WARFIGHTER FIRST 5
Bundling
WARFIGHTER FIRST - PEOPLE & CULTURE - STRATEGIC ENGAGEMENT - FINANCIAL STEWARDSHIP - PROCESS EXCELLENCE
Bundling combines two or more requirements for supplies or services, previously provided or performed under separate smaller contracts… into a solicitation for a single contract …that is likely to be unsuitable for award to a small business concern due to--(i) The diversity, size, or specialized nature of the elements of the performance specified.
FAR 2.101
Bundling Requirements for the Contracting Officer:
Conduct market research to determine whether bundling is necessary and justified and consult the SBA PCR.
Prepare a specific determination that the anticipated benefits justify the proposed bundled contract.
Notify any affected incumbent small business concerns of the intention to bundle the requirement and how the concerns may contact the SBA PCR. Small businesses with contract awards in the last three years were notified by the Contracting Officer about this effort.
Specify actions designed to maximize small business participation as subcontractors
Bundling
• Savings Requirements (FAR 7.107-3)
– 5% or $9.4M (whichever is greater) savings for acquisitions over $94M
– 10% savings for acquisitions under $94M
• Anticipated Government savings
– Inventory investment
– Inventory holding cost
– Set-Up cost
– Workload avoidance
Small Business Preservation
• Sources Sought
• Explored potential SB product support integrators
• No capable SB sources identified
• GE comprehensive subcontracting plan
• Contract specific SB participation goals with disincentives
• Supplier Diversity Manager/SBLO for GE
- How to become a GE qualified supplier
Contact Info
Position Name Email
Contracting Officer Mr. Scott Szczesniak Scott.Szczesniak@dla.mil
Program Manager Ms. Amanda Parker Amanda.Parker@dla.mil
DSCR Small Business Office Mr. John Henley John.Henley@dla.mil
Ms. Crystal Ober Crystal.Ober@dla.mil
Small Business Administration
Mr. Michael Massello Michael.1.Massello@dla.mil
GE Small Business POC Bethani Clever Aviation.suppliercommunicati ons@ge.com mailto:Scott.Szczesniak@dla.mil mailto:Amanda.Parker@dla.mil mailto:John.Henley@dla.mil mailto:Crystal.Ober@dla.mil mailto:Michael.1.Massello@dla.mil mailto:Aviation.suppliercommunications@ge.com
9 / E /
GE Aviation Doing Business with GE
GE Proprietary Information – Subject to disclosure on cover page
GE Proprietary Information
The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part. This information is NOT considered subject to US ExportRegulations.
• GE Aviation Overview
• Aviation Sourcing
• Supplier Development Process
• Quality
GE Proprietary Information – Subject to disclosure on cover page
Agenda
Technical innovation … at our core
U.S. jet engine U.S. turboprop engine
High bypass engine
Composite fan blade in airline service
120,000+ lb thrust engine
Modular power tile
FMS-controlled Unmanned Aircraft System
GE Proprietary Information – Subject to disclosure on cover page.
A leading provider of jet engines, systems and services
GE Aviation portfolio 2016 … $26B
Avionics and Digital Systems $0.8 Avionics and Digital Systems $0.8
Power Transmissions Turbo machinery
Avionics Digital Services
BGA and Integrated Systems $1.5 BGA and Integrated Systems $1.5
Military engines and services $3.5–1)
Military engines and services $3.5–1)
Commercial engin services $11.4–1)
$0.9-2)
General aviation engines Power, mechanical, electronics
Commercial engines $8.0–1)
Commercial engines Commercial enginee $8.0–1) services $11.4–1)
-1) Includes CFM and EA revenue, 50-50 JV -2) 2015 external revenue
GE Aviation $26B … 21% of the GE Company
Commercial Engines
31%
Commercial Services
43%
BGA / IS /
Other
7% Avionics
3%
GE Proprietary Information – Subject to disclosure on cover page.
Avio Aero 3%
Military Engines
& Services 13%
50%
75%
Our global military position
4,310
1,245
Proven power for U.S. DoD … Total platforms
Rotorcraft
Marine
Source: Flight Global, GE Analysis
24,200
15,100
13,700 2,200
(a- includes combat trainers
CFM is a 50-50 JV between GE and Snecma RR includes JVs Turbo-Union (~730), Eurojet (~810), and Europrop
(~70) Includes only Western-built, OEM engine manufacturers with an installed base of over 5,000 engines Excludes 2,400 engines produced by other manufacturers
5,700
7,600
Conventional powered surface combatants
Tanker/Transport/Special Mission Turbofan powered
5,347
Combat –a)
67%
2015 installed fleet Engines
Bombers
51%
85%
GE Proprietary Information – Subject to disclosure on cover page. 17 /
GE /
GE powering the world’s military fleets
One-third of global military aircraft are powered by GE … largest single engine provider
3 of every 4 helicopters in the U.S. Department of Defense
8 of every 10 surface combat vessels in the U.S. Navy’s fleet
80% of tankers in the U.S. fleet are powered by GE & CFM
Half of the bombers in the U.S. Air Force
2 out of every 3 fighters in the U.S. Department of Defense
Engine fleet:26,000 *Includes joint venture engines built by CFM
CFM International is a 50/50 JV between GE and Snecma
Combat segment breadth
9,500+ combat engines in service
J85F404/F414
3,300
1,700
TF34 F101
2,800
Today
• F404/414 production 2020+
• F110 strong int’l pipeline
Future (2020+) Next generation propulsion
Int’l military
72%
39% 38%
F110 32%
J79
US DoD
% US DoD
AETP
(Adaptive Engine Transition Program)
• $1B contract award to GE
• USAF/DoD $2B funding plan ‘16-’20
Upgrades F101 upgrade … 2X time on wing
• Began retrofit in 2016 F414 enhanced engine … 1,600+ kit opportunity
F118
Fuel burn
Life Thrust3%
2X 20% F414 baseline
OR
Fuel burn
Rang e
Thrust
5thgen baseline Heat sink
GE Proprietary Information – Subject to disclosure on cover page.
25%
30+% 20% Unrestricted
Leader in rotorcraft propulsion
T700/CT7
T408-GE-400 CH-53K
Apache
T58
• Oct ‘15 1st flight, over 5,000 engine test hours
• 600 engine program of record
Upgrades T700 upgrade
• U.S. Navy and Int’l … 1,500+ kit opportunity
• 10% power … single engine
70%
66% T64
Int’lmilitary
US DoD
% US DoD
(a-excludes RR license built T64 Gnome
Power to weight25% 35%
Acquisition & Maint Cost T700 Fuel 65% baseline
T901 3Kshp
FATE (Future Affordable Turbine Engine)
• NextGen heavy lift
• 80% power
• 35% fuel 5-10kshp
Today 11,800+ engines currently in service today
11,000
Future (2020+)
ITEP (Improved Turbine Engine Program)
• For Black Hawk and Apache
• 6,000 unit opportunity
New product
MH-60S
Tanker/Transport/Special Mission
CFM56/F108
TF39
KC-135R
CFM56-7B … 250+ engines
KC-135R/E-6B
US Navy - 234 engines
Indian Navy - 24 engines
• Australia, Italy … Opportunity
Int’lmilitary
US DoD
84%
78%
CF6/F103
CFM is a 50/50 JV between GE and Snecma
% US DoD
Today 3,100+ engines in service
2,200
Upgrades CFM56-2 time on wing improvement
P-8A
Thrust
Take-off distance 22%
8-20% 30%
TF39 Fuel burn baseline
• 1.5% more fuel savings
• $2B lower cost of ownership
F138 (CF6-80C2) retrofit C-5M … 52 aircraft
Marine fleet growth
~1,300engines in service
LM2500
1,200
LM500
• Serving 34 Navies
• Expanding opportunities in commercial shipbuilding
Littoral combat ship (LCS)
LM2500/LM6000
US DoD application
Int’l military application
Future Marine LM6000
~60%
% US DoD
• For naval applications
Marine GE38
• For patrol boat and generator set applications
Today
GE Proprietary Information – Subject to disclosure on cover page.
Upgrades LM2500 Integrated Electronic Control (IEC)
• Improved reliability
• Increased efficiency
Repair & overhaul
• Engines, modules and components
• Augment depot capacity and capability
Field service & Tech Support
• Timely and proactive solutions to technical queries
• Direct link to GE engineering
Logistics Support
• Optimal material availability
Intermediate & Flight Line Maintenance
• Onsite troubleshooting, tech support and maintenanceteams
Training
• Engine operation
• Troubleshooting
• Maintenance
• Logistical support
Fleet Management
• Maintenance planning and configuration tracking to balance performance and reliability
• Trend monitoring and diagnostics to enhance safety and optimize time on wing
• Latest configurations
• OEM support
• GE quality
Digital Solutions
• Powerful statistics and physics-based modeling
• Powered by Predix - GE’s industrial internet platform
Expanding Military Services … full life cycle support GE genuine parts
Aviation Sourcing Overview
22 /
Supply Chain Division Engines + Systems
It takes 18 million parts to build engines for our customers each year.
It takes 147.5 million parts to build the system products for our customers each year.
23 /
PartnersEngines&Systems 35 engine component /repair shops 14 engine assembly, test & overhaul sites 25 systems manufacturing & service sites 4 joint ventures
Suppliers 11,000 domestic 2,500global
Supply Chain Division Engines + Systems + Services
GE Proprietary Information – Subject to disclosure on cover page
• 83 facilities
• 19 countries
• 27,000 employees
• 6 joint ventures
• 4 full partners
Aviation Sourcing nd services
General
GEProprietary Information For Internal Use Only
GEAviation A global provider of engines, systems a
Segments
• Commercial
• Military
• Business&
Aviation
GEAviation 2/ 19/2011
GEAviation 2/ 19/2011 nd services
Segments
• Commercial
• Military
General
GEProprietary Information For Internal Use Only
• Business & Aviation
GEAviation A global provider of engines, systems a
Doing Business with GE Supplier Diversity / Small Business Program:
GE Aviation Small Business Policy statement: Buyers must give maximum practicable consideration to small, women-owned small, small disadvantaged, veteran-owned small, service-disabled veteran-owned small, and HUBZone small business concerns, and are obligated to solicit and use their best efforts to place purchase orders with such concerns except where competitive conditions, timely delivery, and efficient performance of the contract do not permit it. (522.05) Janice Lin, GM Sourcing
Minimum Quality Requirements: Please note that the minimum quality requirement for Engines and Systems flight hardware is AS9100 certification. NADCAP certification is required for special processes. GE does not do open bidding.
Quality and financial stability assessments will be completed before becoming a supplier. Terms will be C64 http://www.geaviation.com/company/doing-business-with-aviation/.
Business Class Definition: GE Aviation uses the Federal Government’s definitions for Small, Disadvantaged, Woman, Veteran, Service Disabled Veteran, and HUBZone, as stated in Far Part 19. The primary NAICS codes for Engines, Engine Services, Avionics and Power, and Systems Hardware and Research are NAICS 336412, 336413, and 54172. A small business must have less than 1,500 employees.
Indirect: Indirect Goods and Services are purchased through GE Global Operations. This includes all material and services that do not go into making flight hardware (engineering, apparel, office supplies, cleaning, training, and transportation).
If you are interested in working with GE Aviation: Please complete the survey located at https://supportcentral.ge.com/esurvey/GE_survey/takeSurvey.html?form_id=18446744073709687157. The sourcing organization will review the submissions.
General Inquiries can be sent to aviation.suppliercommunications@ge.com
GE Proprietary Information – Subject to disclosure on cover page http://www.geaviation.com/company/doing-business-with-aviation/ mailto:aviation.suppliercommunications@ge.com
Machining & Fabrications -Small, Med, Large -Structural and rotating parts -High Temperature alloys -Hot Forming -Simple to Complex -Milling, Turning, Lathing Composites -Bonded structures
-RTM, VARTM
-Woven fabrics/resins -New technologies -Nacelles
Commodity Types - Direct
Raw Materials
- Sheet, bar, coil, wire
- Powders, pastes
- Forgings/Castings
- Precious metals
- Distributors
Direct Materials
Controls and Installations
- Tubes, hoses
- Accessories
- Gearboxes
- Fuel nozzles
- Services, repair
Electronics and Actuations
- Small assemblies
- Circuit card assemblies
- Displays
- Avionics
Special Processes
- Coatings
- Special machining
- Peening, marking - Inspection
Hardware
- Rivets, shims, standards
- Bearings, screws, fasteners
Tooling
- Special Tooling
GE Proprietary Information – Subject to disclosure n cover page
Supplier Development Process
Search Screen Inquire Supplier Setup
Supplier Development Process
The Road to a Partnership Begins Here
• Objectives:
• Strategic Fit
• Value
• Long Term Relationship
• Growth Potential
• Mutual Investment
• The Road to a Partnership Begins Here
RFQ/Purchase Order
Screen Inquire RFQ/Purchase Order
Why?
• Strategic importance
• Capability/Technology
• Capacity
• Small Business Initiatives
• Value
Initial Identification methods:
• Other GE recommendations
• Supplier Survey •Supplier Recommendations
• State Office/Econ Development
• Business Fairs & Advertising
First Look: Capability, Compliance, Reputation
Search Looking for Sources
Supplier Development Process Supplier
29 /
Potential Source
Information Gathering
• Market Reputation
• Website Reviews
• Complexity of Hardware
• Factory Locations and Services Provided
• Capability / Equipment / Processes
• Current Customers
• Financials
• Quality Review: ISO/AS9100/NADCAP
Inquire RFQ/ Purchase Order
Supplier Development Process
ScreenSearch Supplier
Supplier SetupInquire
Potential Source
RFQ/Purchase Order
Supplier Development Process
Search Screen
Supplier of Choice
GE Proprietary Information – Subject to disclosure on cover page.
Quality
Quote Analysis & Agreement
• Responsive
• Competitive
• Technical understanding
• Specifications can be met
• Aerospace Qualification
• Value Analysis
• Terms and Conditions
Request for Quote (RFQ)
• Denied Party Screen
• Proprietary Information
Agreement (PIA)
• RFQ package/ Study Quote
- Scope of Services or Product Needed
Capacity
Manufacturing Capability Delivery
Performance
Price
Active Source
Supplier Setup •Financial Stability Review •Denied Party Review •Terms and Conditions are C64
• Supplier Code issued
• GE System Access granted
• Quality Audit (beyond AS9100)
•Production hardware •Special Processes (NADCAP Required)
Inquire
Supplier Development Process
Search Screen Supplier Setup
RFQ/ Purchase Order
Denied Party
GE Proprietary Information – Subject to disclosure on cover page.
Financial Stability
Quality Audit S1000
Special Process
Audit
Active Source
Contract Award
• New RFQ/ quotes
• Negotiation
• Price Analysis
• Purchase Order Award
• Begin NPI Cycle
Inquire
Supplier Development Process
Search Screen Supplier Setup
RFQ /
Purchase Order
Offer Capability or Service that matches GE’s strategic needs.
Have a reputation of Integrity and Compliance.
Meet stringent Quality requirements both in processes and products.
Consistently Deliver On-time to support GE’s customers.
Be Responsive and Communicative at all levels.
Be globally Cost Competitive and offer the best overall Value.
Summary
Quality Expectations
Supplier Qualification
……be certified to both
S1000AS9100
What is AS9100?
AS9100 is a globally harmonized aerospace standard for quality assurance in design, development, production, installation, and service based on the ISO 9001:2000 quality management system.
What is S1000?
S1000 is a GE Document that establishes minimum quality system requirements for suppliers.
ADDITIONALLY
Identified Special Processes have additional quality system requirements
Maintaining approved source status requires successful audits on scheduled frequency. New suppliers are audited 2 times in the first year.
DSQR signoff IS required. Unitek is our approved 3rd party DSQR Service
GE Proprietary Information
Supplier Portal
•Source substantiation and first article data input
•Yellow Pages – where to go for approved processes and materials
•Mechanism for exchanging proprietary data
GE Proprietary Information
Supplier Relationships GE’s relationships with suppliers are based on lawful, efficient and fair practices. We expect our suppliers to obey the laws that require them to treat workers fairly, provide a safe and healthy work environment and protect environmental quality. Following GE guidelines helps ensure that our supplier relationships will not damage
GE’s reputation. Regulatory Excellence Today’s regulatory environment is becoming more and more challenging. GE is subject to a growing number of regulations and enforcement activities around the world.
This environment demands that every employee and leader be aware, knowledgeable and committed to regulatory excellence.
The Spirit & The Letter Integrity…the right thing to do
GE Proprietary Information
Everyone of us … everyday
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