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Attachment 3 - Maintenance Task Lists

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Attachment 3 SP3300-17-Q-0061

MAINTENANCE TASK LIST #1

TYPE EQUIPMENT: Forklift, Gas & Propane (ALL)

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lube Chassis
X
X
1
2. Antifreeze
X
X
2
3. Wheel Bearings
X
X
3

4. Engine Oil and Filter

X
4

5. Fuel Filter

X
4

6. Hydraulic System & Filter

X
4

7. Air Cleaner

X
4
8. Gear Boxes
X
X
5
9. Lights & Lenses
X
X
6
10. Brakes
X
X
6
11. Transmission
X
X
2
12. Safety Inspection
X
X
6
13. Operational Check
X
X
6
14. Battery
X
X
5
15. Tires
X
X
7
16. Mast and Carriage
X
X
8

Notes:

1. Lube all points.

2. Top off; change if contaminated.

3. Repack, inspect.

4. Change oil, fuel, hydraulic system filters and clean/change air filters; check hydraulic oil system lines/hoses and reservoirs, and top-off.

5. Check levels; add as required; remove excess acid residue buildup, and clean battery surface; check brake lines, connections for leaks and change fluid if contaminated; check brake wear; replace seals/gaskets as required.

6. Inspect all safety related components; check lights/lenses; perform operational run for proper operation of all systems.

7. Check pressure and wear on pneumatic rubber tires (PRT); check for excessive wear and damage to solid rubber tires (SRT).

8. Check linkage for damage; adjust to manufacturer's specifications.

MAINTENANCE TASK LIST #2

TYPE EQUIPMENT: Stock Selectors, Waves, Turret Truck, Electric and Wire-Guided 2,000-6,000 lbs CAP

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubricate all points
X
2. Wheel Bearings
X
X
2

3. Hydraulic Oil Filters

X
6
4. All Fluids
X
X
3
5. Motor Drive
X
X
1
6. Battery, Clean & Service
X
X
8
7. Hoist and Carriage Chains
X
X
4
8. Safety Inspection
X
X
5

9. Load Certification

X
7

Notes:

1. Check

2. Inspect, re-pack, clean and adjust as necessary. Replacement of wheel bearings shall be accomplished under remedial maintenance, as agreed to by the COR.

3. Check fluid levels in gear boxes, hydraulics, transmissions, differential and brakes.

Top off semi-annually; change annually

4. Lubricate, inspect, check tension.

5. Inspect all safety components to include front and rear lights, brakes, brake pedals, tires horn, back-up alarm, overhead guard and fire extinguisher. All repairs required as a result of Safety Inspection shall be accomplished under Remedial Maintenance, with the approval of the COR.

6. Replaceable filters checked semi-annually, change annually; Reusable screen filters clean semi-annually and annually.

7. In accordance with Code of Federal Regulation (CFR) 29, Part 1910; stencil Capacity when required.

8. Inspect, maintain; check/fill battery water level; inspect cables and connections for damage.

MAINTENANCE TASK LIST #3

TYPE EQUIPMENT: Forklift, Diesel 4,000-45,000 LBS CAP, PRT

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lube Chassis, Mast & Carriage
X
X
1
2. Antifreeze
X
X
2

3. Wheel Bearings

X
3

4. Engine Oil and Filter

X
4

5. Fuel Filter

X
4

6. Hydraulic System & Filter

X
4
7. Air Cleaner
X
X
4
8. Gear Boxes
X
X
5
9. Lights & Lenses
X
X
6
10. Brakes
X
X
5

11. Transmission

X
5
12. Safety Inspection
X
X
6
13. Operational Check
X
X
6
14. Battery
X
X
5
15. Tires
X
X
7
16. Chains, check & adjust
X
X
8

Notes:

1. Lube all points

2. Top off; change if contaminated

3. Repack, inspect

4. Change oil, fuel, hydraulic system filters and clean/change air filters; Change engine oil; Check hydraulic oil system lines/hoses and reservoirs and top-off

5. Check levels; Add as required; Remove excess acid residue buildup and clean battery surface; check brake lines, connections for leaks and change fluid if contaminated; check brake wear. Replace seals/gaskets as required

6. Inspect all safety related components; Check lights/lenses; Check pintle hook for damage; Perform operational run for proper operation of all systems

7. Check pressure and wear on pneumatic rubber tires (PRT); Check for excessive wear and damage to solid rubber tires (SRT).

8. Check linkage for damage; Adjust to Mfr.’s specification

MAINTENANCE TASK LIST #4

TYPE EQUIPMENT: Forklift, Electric (ALL)

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubricate Chassis
X

2. Wheel Bearings

X
1
3. Check Motor Brushes (Drive)
X
X
4. Check Contact Points
X
X
2
5. Hydraulic System & Filter
X
X
3
6. Electric Motor
X
X
2
7. Lights and Lenses
X
X
4
8. Brakes
X
X
5
9. Safety Inspection
X
X
4

10. Load Test

X
4
11. Operational Check
X
X
6
12. Battery
X
X
7
13. Lift Chains
X
X
4 & 6

Notes:

1. Inspect and repack; replace necessary seals/gaskets

2. Inspect for burned, pitted or damage; Replace if defective. Clean and check Electric motor.

3. Inspect lines/hoses for damage or leaks; Clean/Replace filter annually; Change hydraulic oil if contaminated; Top off reservoir.

4. Load test in accordance with CFR 29, part 1910.

5. Check for wear; Check for proper operation; Inspect for damaged, worn or broken parts; replace necessary seals and gaskets

6. Inspect all safety related components; Check lights/lenses; Check brakes and brake pedal; check emergency brake; check fire extinguisher; perform operational run for proper operation of all systems. All repairs required by virtue of a safety inspection, shall be accomplished under Remedial maintenance

7. Top off electrolyte levels; Check cables/connectors for damage; Clean off exterior of Batteries and remove all acid build-up

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