SOW JLG 135 Control Panel V2.docx

Scope of Work

1. Project Title: JLG 1350SJP SERIAL# 0300127963 Repair

2. Equipment:

· Equipment Type: JLG 1350SJP Boom Lift

· Serial Number: 0300127963

· Location of Equipment: Duke Aerial, 3400 Nebraska Ave. Council Bluffs IA 51501 712-366-1800

3. Purpose:

The purpose of this project is to replace the existing control panel decals, hose lines, and seal kits on the JLG 1350SJP Serial #0300127963 boom lift. The control panel requires new decals (part# 1705744, 1705973, 1705174, 1705745,1702565, 1702566, 1705171) to ensure safe operation of the equipment. This also includes the replacement of 5 seal kits (part# 2902257, 7017159, 1001174325) and 8 new hose lines (part# 2753769, 2753770, 2753756, 2753715) to ensure proper functionality.

4. Scope of Work:

The contractor shall provide all labor, tools, equipment, and materials necessary to complete the following tasks:

· 4.1. Pre-Work Inspection and Documentation:

· Thoroughly inspect the existing control panel and document all visible damage or issues. Take photographs as needed.

· Verify the correct replacement control panel decals based on the equipment serial number.

· Verify the correct replacement of 5 seal kits and 8 hose lines based on the equipment serial number.

· Review the JLG service manual and any relevant technical bulletins related to control panel replacement on this specific model.

· Perform a pre-operation inspection of the machine to document its overall condition before work begins.

· Disconnect the machine's batteries and tag out/lock out the machine per company safety policy and OSHA standards.

· 4.2. CONTROL PANEL DECAL REPLACEMENT

· Remove existing worn/damaged control panel decals

· Clean control panel surfaces to ensure proper adhesion

· Install new manufacturer-approved control panel decals

· Part# 1705744, 1705973, 1705174, 1705745,1702565, 1702566, 1705171

· Verify all safety warnings and operational instructions are clearly visible

· Ensure decals meet ANSI/SIA standards for aerial work platforms

· 4.3. HYDRAULIC HOSE AND BRAKE LINE REPLACEMENT

· Replace eight (6) hydraulic hose lines and (2) brake hose lines with new assemblies:

· Part# 2753769 (3)

· Part# 2753770 (2)

· Part# 2753756 (1)

· Part# 2753715 (2-Brake line)

· Remove old hose lines following proper depressurization procedures

· Inspect hydraulic fittings and connections for wear/damage

· Install new hose lines with proper torque specifications

· Test all hydraulic connections for leaks

· 4.4. SEAL KIT REPLACEMENT

· Replace five (5) hydraulic seal kits:

· Part# 2902257 (3)

· Part# 7017159 (1)

· Part# 1001174325 (1)

· Disassemble hydraulic cylinders as required

· Clean all components and inspect for wear

· Install new seals per manufacturer specifications

· Reassemble cylinders with proper torque values

· 4.5. TESTING & COMMISSIONING

· Perform complete hydraulic system pressure test

· Conduct operational test of all boom functions

· Verify proper operation of all controls

· Check for hydraulic leaks throughout system

· Complete pre-delivery inspection checklist

· Calibrate the control panel according to the JLG service manual specifications. This may involve adjusting potentiometers or using diagnostic software.

· Check and adjust all safety interlocks and limit switches associated with the control panel.

· Document all test results and calibration settings.

5. Deliverables:

· Working JLG 1350SJP boom lift with a fully functional and legible control panel.

· Documentation of all work performed, including:

· Pre- and post-installation inspection reports.

· Wiring diagrams (if applicable).

· Calibration settings and test results.

· List of any parts used.

6. Safety:

· The contractor shall comply with all applicable OSHA regulations and safety procedures.

· The contractor shall provide all necessary personal protective equipment (PPE) for their employees.

· The contractor shall conduct a job safety analysis (JSA) before beginning work.

· The contractor shall be responsible for ensuring the safety of their employees and the equipment.

· All work will be performed in a manner to minimize the risk of damage to the equipment or injury to personnel.

7. Warranty:

· The contractor shall provide a warranty from the date of completion.

8. Acceptance:

· Upon completion of the work, the owner/client will inspect the equipment and either accept the work or provide a written list of any deficiencies.

· The contractor shall correct any deficiencies in a timely manner.

· Acceptance of the work constitutes agreement that the work has been performed in accordance with this scope of work.